dissertation on-utilization of unmarketable potatoes for preparation of instant potato soup powder

Upload: sajan-palanchoke

Post on 06-Apr-2018

221 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    1/100

    UTILIZATION OF UNMARKETABLE POTATOES FOR

    PREPARATION OF INSTANT POTATO SOUP POWDER

    by

    Sajan Palanchoke

    Food Technology Instruction Committee

    Institute of Science and Technology

    Tribhuvan University, Nepal

    2008

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    2/100

    ii

    Utilization of Unmarketable Potatoes for Preparation of Instant

    Potato Soup Powder

    A dissertation submitted to theFood Technology Instruction Committee

    in Tribhuvan University in partial fulfillment of the requirements

    for the degree of B. Tech. in Food Technology

    by

    Sajan Palanchoke

    Food Technology Instruction Committee

    Institute of Science and Technology

    Tribhuvan University

    Dharan, Hattisar, Nepal

    December 2008

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    3/100

    iii

    Tribhuvan University

    Institute of Science and Technology

    Food Technology Instruction Committee

    Central Campus of Technology, Dharan

    Approval Letter

    This dissertation entitled Utilization of Unmarketable Potatoes for Preparation of

    Instant Potato Soup Powderpresented by Sajan Palanchoke has been accepted as the

    partial fulfillment of the requirements for the B. Tech. in Food Technology.

    Dissertation Committee

    1. Chairperson

    (Mrs. Geeta Bhattarai, Lecturer)

    2. External examiner

    (Mr. Bhisma Nanda Baidhya, Prof.)

    3. Supervisor

    (Mr. Shyam Kumar Mishra, Lecturer)

    Date: December, 2008

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    4/100

    iv

    Acknowledgements

    It is my great privilege to work for the present investigation under the expert guidance and

    kind supervision of lecturer Shyam Kumar Mishra, Central Campus of Technology,

    Dharan. I express my deep sense of gratitude to him for his soulful advice, painstaking

    efforts, fruitful discussion and constant encouragement during the course of work and also

    highly indebted and grateful for his personal efforts and sacrifice of his most precious and

    valuable time to have made it possible to bring the experiment to completion.

    To me it is a matter of great satisfaction and pleasure to express my humble gratitude to

    Associate ProfessorDr. Ganga Kharel, Asst. Dean, Central Campus of Technology. I also

    gratefully express my sincere gratitude to Mrs. Geeta Bhattarai, Chairperson, FoodTechnology Instruction Committee, Mr. Pushpa Prasad Acharya, Chairman, Department of

    Quality Control Surendra Bahadur Katawal Associate Professor, Lecturer Pashupati

    Mishra, Assistant Campus Chief and Lecturer, Basanta Kumar Rai (Central Campus of

    Technology, Dharan) for their support to work.

    I am very much conscious to express my department and thanks to all the teachers and staff

    members Hari Khanal, Sujan Dhakal and all my friends especially Rajkumari Shah, Bimala

    Pokhrel, Roshna Ojha, Sussanna K.C., Amit Bhusan Suman, Santosh Dahal and kindly

    juniors Rewati Raman Bhattarai, Sudip Thaguna, Nawaraj Gautam, Roshan Shrestha and

    Mahalaxmi Pradhananga for their helping hands.

    Finally, I am highly indebted to my parents and all family members for their constant

    support, encouragement and frequent inspirations in this endeavor, by which I am able to

    stand at this point of life.

    Sajan Palanchoke

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    5/100

    v

    Abstract

    Potato flour is a highly versatile raw material that can be used in several processed foodproducts. Unmarketable potatoes were turned into flour and used to prepare instant potato

    soup powder. The samples of potatoes were studied for peeling losses from different

    peeling methods viz; hand peeling, abrasive peeling and mashing peeling, chemical

    characteristics between potatoes and its flour and functional properties of the flour.

    The abrasive peeling method was more economical for producing potato flour due to its

    higher yield compared to other two peeling methods.

    The chemical composition of the potato (dry basis) and the flour varied significantly.

    Slight variations in functional properties between the different sizes of flour particle were

    observed.

    The recipies for the standardization of instant potato soup powder (IPSP) were worked out

    by mixing potato flour made from unmarketable potatoes with ingredients like salt, citric

    acid and msg in different proportions. The best IPSP recipe was selected on the basis of

    higher sensory score for prepared soups on 9-point Hedonic scale. The results indicated the

    recipie containing 3.33 parts of flour (m/v), 1.33 parts of salt (m/v), 0.04 parts of citric

    acid (m/v), 0.13 parts of msg (m/v) and 100 parts of water (v/v) was rated superior from

    different optimizing steps. The potato flour particle size of 150m was found to be

    superior among the other two particle sizes. The cost of production per 100g of IPSP was

    Rs 30.3. It is estimated to serve 3 liters of soup from 100g of instant potato soup powder.

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    6/100

    Contents

    Approval letter ....iii

    Acknowledgements ... iv

    Abstract ... v

    List of Tables and Figures ix

    1 Introduction ...........................................................................................................................1

    1.1 General Introduction ......................................................................................................... 1

    1.2 Statement of the Problem ................................................................................................. 2

    1.3 Objective of the study ....................................................................................................... 3

    1.3.1 General objective ..................................................................................................... 3

    1.3.2 Specific objectives .................................................................................................. 3

    1.4 Significance of the study .................................................................................................. 4

    1.5 Limitations of the study .................................................................................................... 4

    2 Literature review ................................................................................................................... 5

    2.1 Historical background....................................................................................................... 5

    2.2 Structure of Potato Tuber ................................................................................................. 6

    2.3 Chemical Composition of Potato ...................................................................................... 82.4 Nutritive Value of Potatoes and Potato Flour ................................................................... 9

    2.5 Potatoes in Nepal ............................................................................................................ 11

    2.5.1 Geography and Production zones .......................................................................... 12

    2.5.1.1 Physical Geography ................................................................................................. 12

    2.5.1.2 Climate ........................................................................................................................ 13

    2.5.1.3 Regional Distribution of Potato Production ..................................................... 13

    2.5.2 Production Systems and Constriants .................................................................... 14

    2.5.2.1 Land Use and Land Tenure ................................................................................... 14

    2.5.2.2 Cropping Calendar ................................................................................................... 15

    2.5.2.3 Cropping Patterns and Fertility ............................................................................ 152.5.2.4 Occurrence and Control of Potato Diseases and Pests .................................. 17

    2.5.3 Varieties and Seed Systems .................................................................................. 18

    2.5.3.1 Varieties ...................................................................................................................... 18

    2.5.3.2 The "Informal" Seed System................................................................................. 19

    2.5.3.3 The "Formal" Seed System.................................................................................... 20

    2.5.4 Consumption, Storage and Marketing .................................................................. 21

    2.5.4.1 Consumption.............................................................................................................. 21

    2.5.4.2 Storage ......................................................................................................................... 21

    2.6 Grading and Marketing of Potatoes ................................................................................ 22

    2.6.1 Size Grading of Potatoes ....................................................................................... 22

    2.6.2 Economics of Grading ........................................................................................... 23

    2.6.3 Potatoes preferences of Consumers ....................................................................... 23

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    7/100

    2.7 Utilization of Potatoes .................................................................................................... 24

    2.7.1 Food uses: fresh, "frozen", dehydrated .................................................................. 24

    2.7.2 Non-food uses: Glue, animal feed and fuel-grade ethanol .................................... 26

    2.7.3 Seed potatoes: renewing the cycle ......................................................................... 26

    2.7.4 Potato flour ............................................................................................................ 262.7.4.1 Methods of Manufacture ......................................................................................... 27

    2.7.4.2 Uses of Potato flour .................................................................................................. 29

    3 Materials and methods ........................................................................................................ 30

    3.1 Raw materials ................................................................................................................. 30

    3.1.1 Collection of raw materials.................................................................................... 30

    3.2 Preparation of Potato Powder ......................................................................................... 30

    3.2.1 Cleaning ................................................................................................................. 32

    3.2.3 Peeling and slicing ................................................................................................. 32

    3.2.4 Blanching and pretreatment of the potato slices .................................................... 323.2.5 Dehydration ........................................................................................................... 32

    3.2.6 Size Reduction and Sieving ................................................................................... 32

    3.2.7 Preparation of Instant Potato Soup Powder (IPSP) ............................................... 32

    3.3 Analytical method .......................................................................................................... 33

    3.3.1 Physical Parameter ................................................................................................ 33

    3.3.1.1 Dimensions, sp. gr., shape of the tubers, peeling loss and flour yield ....... 33

    3.3.1.2 Determination TSS (Total Soluble Solid) .......................................................... 33

    3.3.1.3 Determination of Gelatinization temperature of potato flour ....................... 34

    3.3.1.4 Determination of water absorption capacity of flours of different size ..... 34

    3.3.1.5 Determination of Bulk density of flours of different size..............................

    34

    3.3.2 Chemical parameters ........................................................................................... 34

    3.3.2.1 Determination of moisture content, protein content, crude fiber Reducing

    sugar, sugar,sugar,Total sugar, Starch, vitamin C and Ash content ................................... 34

    3.4 Optimization of ingredients in Instant Potato Soup Preparations ................................... 35

    3.4.1Optimization of water ............................................................................................ 35

    3.4.2 Optimization of salt ............................................................................................... 36

    3.4.3 Optimization of citric acid ..................................................................................... 36

    3.4.4 Optimization of monosodium glutamate (msg) ..................................................... 36

    3.4.5 Optimization of potato flour particle size... 36

    3.5 Sensory evaluations ........................................................................................................ 363.5.1 Sensory evaluation of Peeled Potatoes by different methods ................................ 36

    3.5.2 Sensory evaluation of the instant potato soup preparations .................................. 36

    3.6 Statistical Analysis ......................................................................................................... 37

    3.7 Cost Calculation ............................................................................................................. 37

    4 Results and Discussion ........................................................................................................ 38

    4.1 Physical Characteristics of Unmarketable potato (Solanum tuberosum) ........................ 38

    4.2 Chemical composition of Potato and Potato flour ........................................................... 40

    4.3 Effect of Flour Particle size on Bulk Density and Water Absorption ............................. 41

    4.4 Sensory Evaluation ......................................................................................................... 43

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    8/100

    4.4.1 Sensory Evaluation of Peeled Potatoes, peeled by different methods ................... 43

    4.4.2 Optimization of Water Amount in Potato Soup .................................................... 43

    4.4.3 Optimization of Salt Amount in Potato Soup ........................................................ 45

    4.4.4 Optmization of Citric Acid Amount in Potato Soup ............................................. 46

    4.4.5 Optimization of MSG Amount in Potato Soup ...................................................... 47

    4.4.6 Optimization of Potato Flour Particle Size in Potato Soup .................................... 48

    5 Conclusions and Recommendations .................................................................................. 51

    5.1 Conclusions ..................................................................................................................... 51

    5.2 Recommendations ........................................................................................................... 51

    6 Summary .............................................................................................................................. 53

    References ............................................................................................................................ 56

    APPENDICES ...................................................................................................................... 61

    Appendix A ........................................................................................................................... 61

    Appendix B ............................................................................................................................ 62

    Appendix C ............................................................................................................................ 63

    Appendix D ........................................................................................................................... 65

    Appendix E ............................................................................................................................ 67

    Appendix F ............................................................................................................................ 69

    Appendix G ........................................................................................................................... 71

    Appendix H ........................................................................................................................... 73

    Appendix I ............................................................................................................................. 75

    Appendix J ............................................................................................................................. 81

    Appendix K ........................................................................................................................... 82

    Appendix L ............................................................................................................................ 86

    Appendix M ........................................................................................................................... 87

    Appendix N ........................................................................................................................... 89

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    9/100

    List of Tables and Figures

    Tables

    Table 2.1 Proximate analysis of white potatoes .................................................................... 8

    Table 2.2 Inorganic Constituents of Potatoes ..................................................................... 10

    Table 2.3 Cropping Calender in Nepal ................................................................................ 15

    Table 2.4 Utilization of U.S. Potato Crops ......................................................................... 25

    Table 4.1 Physical Characteristics of Unmarketable potato ............................................... 38

    Table 4.2 Physical Characteristics of Unmarketable potato. ............................................... 39

    Table 4.3 Chemical composition* of Potato and Potato flour ............................................ 41

    Table 4.4 Summary of LSD (5%) test for difference between formulation (panelist =5)* . 43

    Table 4.5 Summary of LSD (5%) test for difference between formulation (panelist =5)* . 44

    Table 4.6 Summary of LSD (5%) test for difference between formulation (panelist =5)* . 45

    Table 4.7 Summary of LSD (5%) test for difference between formulation (panelist =5)* . 46

    Table 4.8 Summary of LSD (5%) test for difference between formulation (panelist =5)* . 47

    Table 4.9 Summary of LSD (5%) test for difference between formulation (panelist =5)* . 49

    Table B.1: The Average Chemical Composition of Flours Produced From Potatoes Grown

    In Various Areas of USA ..................................................................................................... 62

    Table D.1 Two way ANOVA (no blocking) for color in the optimization of water amount

    in potato soup ....................................................................................................................... 65

    Table D.2 Two way ANOVA (no blocking) for consistency in the optimization of water

    amount in potato soup .......................................................................................................... 65

    Table D.3 Two way ANOVA (no blocking) for flavor in the optimization of water amount

    in potato soup. ....................................................................................................................... 65

    Table D.4 Two way ANOVA (no blocking) for overall acceptance in the optimization of

    water amount in potato soup ................................................................................................. 66

    Table D.5 Two way ANOVA (no blocking) for taste in the optimization of water amount in

    potato soup ............................................................................................................................ 66

    Table E.1 Two way ANOVA (no blocking) for color in the optimization of salt amount inpotato soup ............................................................................................................................ 67

    Table E.2 Two way ANOVA (no blocking) for consistency in the optimization of salt

    amount in potato soup ........................................................................................................ 67

    Table E.3 Two way ANOVA (no blocking) for flavor in the optimization of salt amount in

    potato soup ............................................................................................................................ 67

    Table E.4 Two way ANOVA (no blocking) for overall acceptance in the optimization of

    salt amount in potato soup ..................................................................................................... 68

    Table E.5 Two way ANOVA (no blocking) for taste in the optimization of salt amount in

    potato soup ............................................................................................................................ 68

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    10/100

    Table F.1 Two way ANOVA (no blocking) for color in the optimization of citric acid

    amount in potato soup ........................................................................................................ 69

    Table F.2 Two way ANOVA (no blocking) for consistency in the optimization of citric

    acid amount in potato soup ................................................................................................... 69

    Table F.3 Two way ANOVA (no blocking) for flavor in the optimization of citric acid

    amount in potato soup ......................................................................................................... 70

    Table F.4 Two way ANOVA (no blocking) for overall accepatance in the optimization of

    citric acid amount in potato soup .......................................................................................... 70

    Table F.5 Two way ANOVA (no blocking) for taste in the optimization of citric acid

    amount in potato soup ........................................................................................................... 70

    Table G.1 Two way ANOVA (no blocking) for color in the optimization of msg amount in

    potato soup ............................................................................................................................ 71

    Table G.2 Two way ANOVA (no blocking) for consistency in the optimization of msgamount in potato soup .......................................................................................................... 71

    Table G.3 Two way ANOVA (no blocking) for flavor in the optimization of msg amount in

    potato soup ............................................................................................................................ 71

    Table G.4 Two way ANOVA (no blocking) for overall acceptance in the optimization of

    msg amount in potato soup .................................................................................................... 72

    Table G.5 Two way ANOVA (no blocking) for taste in the optimization of msg amount in

    potato soup ............................................................................................................................ 72

    Table H.1 Two way ANOVA (no blocking) for color in the optimization of potato flour

    particle size in potato soup .................................................................................................... 73Table H.2 Two way ANOVA (no blocking) for consistency in the optimization of potato

    flour particle size in potato soup ........................................................................................... 73

    Table H.3 Two way ANOVA (no blocking) for flavor in the optimization of potato flour

    particle size in potato soup .................................................................................................... 73

    Table H.4 Two way ANOVA (no blocking) for overall acceptance in the optimization of

    potato flour particle size in potato soup ................................................................................ 74

    Table H.5 Two way ANOVA (no blocking) for taste in the optimization of potato flour

    particle size in potato soup .................................................................................................... 74

    Table I.1 Scores of sensory attributes in the optimization of water amount in potato soup 75

    Table I.2 Scores of sensory attributes in the optimization of salt amount in potato soup ... 76

    Table I.3 Scores of sensory attributes in the optimization of citric acid amount in potato

    soup ....................................................................................................................................... 77

    Table I.4 Scores of sensory attributes in the optimization of msg amount in potato soup .. 78

    Table I.5 Scores of sensory attributes in the optimization of potato flour particle size in

    potato soup ............................................................................................................................ 79

    Table I.6 Scores of sensory attributes in the sensory evaluation of the peeled potatoes. ..... 80

    Table J.1 Two way ANOVA (no blocking) for of the grade points for the peeled potatoesappearance ............................................................................................................................ 81

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    11/100

    Table K.1 t-test (Two-Sample Assuming Equal Variances) for the ash content of potato

    and potato flour. ..................................................................................................................... 82

    Table K.2 t-test (Two-Sample Assuming Equal Variances) for the crude fibre of potato and

    potato flour ........................................................................................................................... 82

    Table K.3 t-test (Two-Sample Assuming Equal Variances)for the starch content of potato

    and potato flour ...................................................................................................................... 83

    Table K.4 t-test (Two-Sample Assuming Equal Variances) for the reducing sugar content

    of potato and potato flour ..................................................................................................... 83

    Table K.5 t-test (Two-Sample Assuming Equal Variances)for total sugar of potato and

    potato flour ........................................................................................................................... 84

    Table K.6 t-test (Two-Sample Assuming Equal Variances) for vitamin C of potato and

    potato flour ........................................................................................................................... 84

    Table K.7 t-test (Two-Sample Assuming Equal Variances) for protein content of potato andpotato flour ........................................................................................................................... 85

    Table K.8 One way Anova (no blocking) for peeling losses between hand peeling, the

    abrasive peeling and mashing peeling .................................................................................. 85

    Table L.1 Cost calculation of potato flour ............................................................................ 86

    Table L.2 Cost calculation of instant potato soup powder (IPSP) ....................................... 86

    Table M.1 Recipe for the formulations for optimization of water ..................................... 87

    Table M.3 Recipe for the formulations for optimization of citric acid .............................. 87

    Table M.4 Recipe for the formulations for optimization of msg ........................................ 88Table M.5 Recipe for the formulations for optimization of flour particle size. ................ 88

    Table N.1: Functional properties of Potato flour .................................................................. 89

    Figures

    Fig 2.1 Structure of Potato Tuber ........................................................................................... 7

    Fig 3.1 Methodology for the preparation of instant potato soup powder ............................ 31

    Fig 3.2 Preparation of Soup from instant potato soup powder ............................................. 33

    Fig 4.1 Effect of potato flour particle size on bulk density ................................................. 42

    Fig 4.2 Effect of potato flour particle size on water absorption ........................................... 42

    Fig C.1 A grading scale for peeled potatoes description of the quality grades for peeled

    Potatoes potatoes ................................................................................................................... 64

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    12/100

    Part I

    Introduction

    1.1 General introductionPotato is the term which applies either to the starchy tuberous crop from the perennial plant

    Solanum tuberosum of the Solanaceae, or nightshade, family, or to the plant itself. Potato is

    the world's most widely grown tuber crop, and the fourth largest food crop in terms of

    fresh produce after rice, wheat, and maize ('corn') (Anon. 1, 2008).

    Potato is a versatile, carbohydrate-rich food highly popular worldwide and prepared and

    served in a variety of ways. Freshly harvested, it contains about 80 percent water and 20

    percent dry matter. About 60 to 80 percent of the dry matter is starch. On a dry weight

    basis, the protein content of potato is similar to that of cereals and is very high in

    comparison with other roots and tubers. In addition, the potato is low in fat. Potatoes are

    rich in several micronutrients, especially vitamin C - eaten with its skin; a single medium

    sized potato of 150 g provides nearly half the daily adult requirement (100 mg). The potato

    is a moderate source of iron, and its high vitamin C content promotes iron absorption. It is

    a good source of vitamins B1, B3 and B6 and minerals such as potassium, phosphorus andmagnesium, and contains folate, pantothenic acid and riboflavin. Potatoes also contain

    dietary antioxidants, which may play a part in preventing diseases related to ageing, and

    dietary fiber, which benefits health. (Prokop, 2008).

    Potatoes produce more nutrition, energy and edible biomass per unit area and time than

    any other major crop (Anderson, 2008).Potatoes contain lower levels of phytic acid than

    other plant foods and reasonable amounts of all the essential amino acids except

    methionine and cystine. (Kulkarni et al., 2008).The nutritional value per 100g potato is 80

    Kcal (320 kJ).(Anon. 1, 2008).

    World potato production reached a record 320 million tonnes in 2007.Consumption has

    increased: from an average of 9 kg/person in 1961-63 to over 14 kg/person nowadays.

    Long taken for granted in developed countries, the potato has the potential to relieve the

    pressure of increasing cereal prices on the poorest people and contribute significantly to

    food security. World potato production and consumption are currently expanding more

    slowly than global population. (Prakash, 2008).

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    13/100

    2

    The United Nations is appealing for continued global attention on the role the potato can

    play in providing food security and eradicating poverty in helping to achieve the

    Millennium Development Goals. It said the potato is a staple, nutritious food that can

    provide poor people with an inexpensive food that can stop hunger and keep people

    healthy (Schlein, 2008).

    Hundreds of millions of people in the developing countries are facing crisis as the cost of

    their staple foods continues to rise. Rice prices have almost doubled during 2008 and wheat

    prices are climbing rapidly. But the price of the potato, the worlds third most important

    food crop, has remained stable ( Prokop, 2008).

    In Nepal potato is grown over an area of1,53,534 ha with an annual average production

    of1,943,246 t with an average yield of 12.6 t/ha (FAOSTAT, 2008). By estimated 2003

    data, Nepal's population of slightly more than 25 million people consumed 1,650,000

    metric tons of potatoes, or about 65 kilograms (kg) annual per capita consumption (Brown

    and Scheidegger, 1995).

    Different sized potatoes are produced at farm level. Consumer preferences of the

    potatoes are high for large and medium sized potatoes. At farm level it is not preventable to

    produce grade A and B potatoes without the production of grade D potatoes

    (unmarketable) (Devraj et al., 2007). In potato production small tubers are considered as

    losses because of low marketability characteristics (Haravani and Ahmadabad, 2008).

    Unmarketable potatoes (

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    14/100

    3

    Furthermore small tubers show a greater weight loss during storage relative to that of the

    larger tubers in same storage environment (Wiersema et al., 1987).This prompts for the

    immediate processing of such potatoes after harvesting.

    Slow increase in world food production and declining rates of yield growth in main food

    crops threaten world food security. Land and water constraints, underinvestment in rural

    infrastructure and agricultural innovation lack of access to agricultural inputs, and weather

    disruptions are impairing productivity growth and the needed production responses. These

    factors, combined with sharp increases in food prices in recent years, have added to

    concerns about the food and nutrition situation of people around the world, especially the

    poor in developing countries. (Braun et al., 2008).As cereal prices rise, potatoes have the

    potential to be the affordable food for the developing countries. So optimum utilization of

    the produced potatoes is necessary.

    International trade in potatoes and potato products still remains thin relative to

    production, as only around 6 percent of output is traded. (Prakash, 2008). Processing of

    potato can increase the trade of potato products.

    In many developing countries, and especially in urban areas, rising levels of income are

    driving a "nutrition transition" toward more energy-dense foods and prepared food

    products. As part of that transition, demand for potato is increasing. (Dr Anderson, 2008).

    In Nepal, by most accounts, potato seed generally consists of either smaller tubers culled

    from a previous harvest (especially at higher altitudes), or smaller potatoes purchased from

    ware markets (more common at lower altitudes) (Anon. 4, 2000).No attention has been

    paid to prepare the value added products and emphasize the food use of the unmarketable

    potatoes.

    1.3 Objective of the study

    1.3.1 General objective

    The main objective of this research work is to prepare a value added product from

    unmarketable potatoes.

    1.3.2 Specific objectives1. To study peeling loss of the unmarketable potatoes from different peeling methods.

    2. To study the total cost for formulation of new product and determine how economic

    is it.

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    15/100

    4

    3. To prepare potato powder and formulate a product; Instant Potato Soup Powder.

    1.4Significance of the studyThe processing of unmarketable potatoes prevents colossal loses, adds value to the produce

    and gives better returns to the growers.

    In the present context of food insecurity and malnutrition, the utilization of the waste

    going and sound unmarketable potatoes by some value addition can contribute to meet the

    complex challenge of reducing poverty and ending hunger and malnutrition in a

    sustainable manner.

    This technological approach can be easily and economically applied in small scale,

    creating additional employment opportunities.

    Also this work introduces a new value added commodity prepared from potatoes.

    1.5Limitations of the studyDespite the importance of the study, several inevitable circumstances limit the scope of the

    work. The limitations are:

    a. The study is limited to only a single potato variety, due to time constrains.

    b. The sampling was done at the local region of Dharan, so it may not represent

    the whole population in general.

    c. The study is only to prepare a product; the potatoes can also be processed into

    other varieties of products which couldnt be done due to lack of time and

    adequate knowledge.

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    16/100

    5

    Part II

    Literature review

    2.1 Historical background

    The origin of the potato was the South American continent. Various species of wild tuber-

    bearing Solanums are found in Central America, Mexico, and as far north as Colorado. But

    before the coming of Columbus the potato was not cultivated outside of South America.

    Possibly 2000 years before the Spanish conquest the native South Americans brought

    potatoes under cultivation. In 1537, the Spaniards first came in contact with the potato in

    one of the valleys of the Andes. (Smith, 1976).

    The diffusion of the potato from the Andes to the rest of the globe reads like an

    adventure story, but it began with a tragedy. The Spanish conquest of Peru between 1532

    and 1572 destroyed the Inca civilization and caused the deaths - from war, disease and

    despair - of at least half the population. The conquistadores came in search of gold, but the

    real treasure they took back to Europe was Solanum tuberosum. The first evidence of

    potato growing in Europe dates from 1565, on Spain's Canary Islands. By 1573, potato was

    cultivated on the Spanish mainland. Soon, tubers were being sent around Europe as exotic

    gifts - from the Spanish court to the Pope in Rome, from Rome to the papal ambassador in

    Mons, and from there to a botanist in Vienna. Potatoes were grown in London in 1597 and

    reached France and the Netherlands soon after. But once the plant had been added to

    botanical gardens and herbalists' encyclopedias, interest waned. European aristocracy

    admired its flowers, but the tubers were considered fit only for pigs and the destitute.

    Superstitious peasants believed the potato was poisonous. At the same time, however,Europe's "Age of Discovery" had begun, and among the first to appreciate potatoes as food

    were sailors who took tubers to consume on ocean voyages. That is how the potato reached

    India, China and Japan early in the 17th century. The potato also received an unusually

    warm welcome in Ireland, where it proved suited to the cool air and moist soils. Irish

    immigrants took the tuber - and the name, "Irish potato" - to North America in the early

    1700s. (FAO, 2008).

    The potato (Solanum tuberosum L.) was introduced to coastal southern Asia in the late

    sixteenth or early seventeenth century by European (initially Portuguese) mariners, but the

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    17/100

    6

    historical record for roughly the following two centuries is complicated by the word itself

    (Purseglove, 1968).

    The first unambiguous evidence of potato cultivation in Nepal dates to 1793, in records

    by a British Colonel Kirkpatrick (Akius et. al. 1990, cited in Khatri and Rai 2000, p. 61).

    The potato remained a relatively minor and unrecognized crop in Nepal for over 150 years,

    until the first official attempt to improve potato production in Nepal occurred in 1962

    under a program sponsored jointly by Nepal and India. In 1972 the National Potato

    Development Programme was founded by the Government of Nepal, focusing on the

    production of higher quality potato seed tubers. Over the past few decades, potato has

    become the fastest growing staple crop in Nepal. (Chapagain, 2001).

    2.2 Structure of potato tuber

    As the potato plant grows, its compound leaves manufacture starch that is transferred to the

    ends of its underground stems (or stolons). The stems thicken to form a few or as many as

    20 tubers close to the soil surface. The number of tubers that actually reach maturity

    depends on available moisture and soil nutrients. Tubers may vary in shape and size, and

    normally weigh up to 300 g (10.5 oz) each. At the end of the growing season, the plant's

    leaves and stems die down to the soil level and its new tubers detach from their stolons.The tubers then serve as a nutrient store that allows the plant to survive the cold and later

    regrow and reproduce. Each tuber has from two to as many as 10 buds (or "eyes"),

    arranged in a spiral pattern around its surface. The buds generate shoots that grow into new

    plants when conditions are again favorable. (FAO, 2008)

    Morphologically the tuber is a fleshy stem bearing buds or eyes in the axils of scale-like

    leaves which soon shed, leaving a ridge or leaf scar subtending the bud. (Clark, 1921).

    The anatomy of the potato plant, including the tuber, has been described in detail by

    Artschwager (1918 and 1924) and others. The tuber itself is essentially an abruptly

    thickened underground stem closely resembling the aerial stem of the plant (Talburt et al,

    1975).

    Externally the tuber clearly shows its relation to the aerial stem. Each eye is a

    rudimentary scale leaf or leaf scar with its auxiliary buds. As on the stem, these are

    arranged in a right-handed or left-handed spiral around the tuber, 13 eyes to 5 turns of the

    helix (5/13 phyllotaxy). Each eye contains at least three buds together with protecting

    scales. (Schwimmer et al, 1957).

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    18/100

    7

    The principal areas in the mature tuber from the exterior inward are the periderm, cortex,

    vascular cylinder, perimedullary zone and central pith. The periderm is 6 to 10 cell layers

    thick acting as a protective area over the surface of the tuber. Small lenticel-like structures

    occur over the surface of the tuber. Small lenticel-like structures occur over the surface of

    the tuber. These develop in the tissue under the stomates and are initiated in the young

    tuber when it still has an epidermis. Periderm thickness varies considerably between

    different varieties. Cultural conditions also, however, influence thickness of periderm

    rendering this characteristic too variable to use for variety identification (Fig 2.2).The

    cortex is a narrow band of storage tissue next to the periderm. The outer layers of cells

    contain protein crystals, tannins, pigments in colored varieties, and some starch. The

    vascular cylinder and the perimedullary zones are narrow. These zones contain secondary

    xylem and phloem. The principal region of storage parenchyma is immediately inside the

    vascular ring (Talburt et al, 1975). Tuber growth is largely due to enlargement of the

    perimedullary zone and is of procambial origin (Reeve et al, 1973).

    The pith consists of a small central core with arms of medullary parenchyma radiating

    from it. The cells are low in starch, high in water, and are more translucent than other

    tissues (Talburt et al, 1975).

    Fig. 2.1 Structure of potato tuber

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    19/100

    8

    2.3 Chemical composition of potato

    Starch, comprising some 65 to 80 percent of the dry weight of the potato tuber, is

    calorically the most important nutritional component. The two main or perhaps sole

    components of the starch, amylose and amylopectin, are present in a ratio of 1:3

    (McCready and Hassid, 1947). Of the minor constituents of the starch granule only

    phospho9rus has been shown to be chemically combined with the starch (Posternak,

    1951).The sugar content of potatoes may vary from only trace amounts to as much as ten

    percent of the dry weight of the tuber and thus 1/3 to of the non-starch solids (Barker,

    1938).Sucrose, glucose, and fructose comprise the major sugar of the potato (Schwimmer

    et al., 1954).Nonstarch polysaccharides largely comprise the cell wall and cementing

    substances between the cells of the tuber. These largely are (1).Celluloseis present in the

    cell wall and comprises 10-20% of the nonstarch polysaccharide of the potato (2) Crude

    fiber consists largely of cell wall components including suberin and lignin. Approximately

    one per cent of the dry weight of tubers is crude fiber although extremes of 0.2-3.5% have

    been found. (3) Pectic substances are polymers of galac-turonic acid with the carboxyl

    groups largely methylated. It ranges from 0.7 to 1.5% of the dry weight of the potato, the

    skin being especially high in this substance (Potter and McComb, 1957). (4)Hemicelluloses

    are mixed glycosidic chains containing combinations of glucuronic acid with xylose and of

    galacturonic acid with arabinose. Approximately 1% of the total crude polysaccharide of

    the potato is hemicellulose and occurs largely in the cell walls (Schwimmer and Burr,

    1975). (5)Potatoes also contains ethanol-soluble oligosaccharides which consists of

    glucose and fructose residues (Schwimmer and Weston, 1956).

    Table 2.1 Proximate composition of white potatoes.

    Average percent Range percent

    Water 77.5 63.2-86.9

    Total solids 22.5 13.1-36.8

    Protein 2.0 0.7-4.6

    Fat 0.1 0.02-0.96

    Carbohydrate

    Total 19.4 13.3-30.53

    Crude fiber 0.6 0.17-3.48

    Ash 1.0 0.44-1.9(Source: Kroner and Volksen, 1950)

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    20/100

    9

    The total nitrogen content of potatoes ranges from one to two percent of the dry weight.

    About 1/3 to of the total nitrogen is present as protein. The proteins of potato tubers are

    comprised of about 60-70% globulins and 20-40% glutelins with no albumins or

    prolamines present. Amino acid composition of these two fractions differs: glutelins

    contain more cystine, aspartic acid, proline, and tryptophan than do the globulins. Free

    ammo acids amounted to 4050% of nonprotein N (Tavrovyskaya, 1964).The bulk of non

    protein fraction, comprising up to two-thirds of the total nitrogen, is present as free amino

    acids as shown by work of Ashford and Levitt (1965).21 amino acids have been identified

    as normal constituents of the alcohol soluble nitrogen of potato tuber tissue (Dent et al.,

    1947).

    The average fat content (ether-extractible matter of the potato is in the neighborhood of

    0.01 percent on a fresh weight basis, with a range of about 0.02 to 0.2 percent (Schwimmer

    and Burr, 1967) of which 40% linoleic, 30%linolenic, 5% oleic, and 25% saturated acids

    are present (Highlands et al., 1954).

    In addition to the amino and fatty acid the following organic acids have been found in

    potaotes: citric, isocitric, ascorbic, lactic, malic, tartaric, succinic, oxalic, hydroxymalonic,

    aconitic, phytic, alpha ketoglutaric, quinic, caffeic, and chlorogenic (Kroner and Volksen,

    1950). The total acid content in the juice of potatoes is several times greater than the

    content of acids capable of being initially titrated and is 0.84-1.15% calculated as citric

    acid. One medium sized potato contains 20 mg. of vitamin C (Mc cay, 1956).The phenolic

    compounds of poatatoes are associsated with the color of the raw poataotes. Tyrosine, the

    major monohydric phenol of potatoes, is present in the inner portion of the tuber and

    constitutes 0.1 to 0.3 % of the dry weight of the potato. The inorganic constituents or

    mineral content of potatoes are tabulated in table 2.2.

    2.4 Nutritive value of potatoes and potato flour

    Nature has designed only a few foods that are capable of nourishing the great population of

    the world. Of these, the white potato is one. Beneath its skin are liberal stores, not only of

    energy, but of nitrogen and a high quality protein that will support growth and health.

    Valuable minerals are there such as iron and magnesium and essential vitamins such as

    vitamin C and several of the B vitamins. These are ample reasons why nutritional

    deficiencies are little known in the countries whose populations depend on potatoes as their

    basic food. The composition of potatoes varies as to varieties, storage, season, soils, and

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    21/100

    10

    fertilization. However, average values to remember for the chief components of potatoes

    are: protein and protein-like substances, two percent; carbohydrates about 18 percent; fat,

    one-tenth of one percent; and water almost 80 percent. In addition of course are the

    vitamins and minerals in potatoes, expressed in milligrams.The high water content of

    potatoes should be noted, because when potatoes are compared in values to a food such as

    rice which is nearly dry, the impression given is unfair. For instance, potatoes with two

    percent protein would appear inferior to rice with sevent percent protein. For a truer

    comparison, one should multiply the values of potatoes by five. This gives a value of ten

    percent for the protein. If the quality of the protein is equally good, this explains why

    millions of men can live on a diet comprised mostly of rice and others can thrive equally

    well or even better upon a diet rich in potatoes. This matter of expressing chemical values

    on a moist or dry basis is well known to food chemists, but it is poorly understood by

    those who are not accustomed to thinking in these terms.(McCay, 1956).

    Table 2.2 Inorganic constituents of potatoes.

    Dry Basis (mg per 100 gm.)

    Dry Basis (ppm.)

    P 43.0-605 Br 4.8-8.5

    Ca 10-120 B 4.5 -8.6Mg 46-216 I 0.5 -3.87

    Na 0-332 Li TraceK 1394-2825 As 0.35

    Fe 3-18.5 Co 0.065

    S 43-423 Ni 0.26Cl 45-805 Mo 0.26

    Zn 1.7-2.2

    Cu 0.6-2.8

    Si 5.1 -17.3

    Mn 0.18-8.5

    Al 0.2-35.4

    (Source: Lampitt and Goldenberg, 1940)

    Although potato flour is used in the baking industry, it has not been used much in home

    cookery and is not widely available in retail stores. Hence, it is a product somewhat

    foreign to the housewife, but one that could be used. Potato flour has found some use in

    preparing special foods in mental hospitals for groups such as the spastic feeble-minded.It

    is very useful in making mixtures of high nutritive value. In these cases it is easily prepared

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    22/100

    11

    as a gruel with hot water on milk. Such gruels have special merit because they are slightly

    sticky and hence not easily rejected by those who must be fed regularly. (McCay, 1956).

    2.5 Potatoes in Nepal

    Agriculture remains the mainstay of the national economy of Nepal, accounting for

    approximately 40 percent of the Gross Domestic Product (GDP) and 81 percent of

    employment (Chapagain, 2001). Most agricultural production is still characterized by

    relatively low mechanical and chemical inputs. Since the 1960s, productivity of major

    crops such as wheat, paddy rice, and sugarcane has grown in absolute terms, but relatively

    less than Nepal's neighboring South Asian countries which raised productivity at a faster

    rate with more rapid and intensive adoption of green revolution technologies (Chapagain,

    2001). Agricultural production in Nepal has been enhanced by an expansion of land

    accessible to irrigation, from approximately 6,200 hectares in 1956 to nearly 583,000

    hectares by 1990 (Anon. 2, 2008).

    In the 1970s, a national potato development programme, focused on improving the

    quality of seed potato, stimulated a rapid expansion of both cultivated area and production,

    which increased from 300 000 tonnes in 1975 to a record 1.97 million tonnes in 2006. The

    potato is now Nepal's second staple food crop, after rice, and per capita consumption hasalmost doubled since 1990 to 51 kg a year. Potatoes are widely grown in Nepal, at below

    100 m altitude in the south to as high as 4 000 m in the northern mountains. The tuber is

    particularly favored by farmers in high hills areas (roughly 1 800 to 3 000 m): it is more

    productive than rice and maize and the cool climate is well suited to production of seed

    tubers for sale at lower altitudes. (FAO, 2008).

    Current and potential gains in agricultural productivity should, however, be considered in

    light of population growth, increasing at an annual rate of 2.3 percent as of 2003, and the

    diminishing quality of agricultural land. Population density is particularly high in the

    valleys and lowlands where the vast majority of the population of Nepal is concentrated.

    Potato, as a crop capable of high productivity relative to land and time, is likely to remain

    important to Nepal's food security and agricultural economy (Chapagain, 2001).

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    23/100

    12

    2.5.1 Geography and production zones

    2.5.1.1 Physical geography

    Nepal is a landlocked country of approximately 147,000 square kilometers located between

    China and India, "a yam caught between two rocks" (Anon. 2, 2008). However, for a small

    country, Nepal is a land of great physical diversity, from tropical plains in the south of less

    than 100 meters above sea level (masl) to hills and mountain ranges, reaching the world's

    highest peak, Sagarmatha (Mount Everest) at over 8,800 masl. The increasing elevation isnot always uniform, but rather is characterized by a maze of mountains, hills, and lower

    altitude valleys, resulting in a wide diversity of ecotypes and strong variations over short

    horizontal distances. Differences in altitude, slope and aspect (the direction in which the

    slope of the land faces) can result in a tremendous diversity of soils, drainage, solar

    exposure, diurnal temperature regimes, and evapotranspiration conditions.

    Nepal can be classified very generally into altitudinal zones which form roughly parallel

    belts from east to west, occasionally bisected by the country's river systems. These zones

    can be described as (Dhital 2000, pp. 7-10):

    Terai (below 350 masl), the southern belt, forming the northern rim of the greater

    alluvial Indo-Gangetic Plain stretching from the Punjab of Pakistan and India to the

    delta of the Ganga (or Ganges) in Bangladesh, accounting for 17 percent of total

    land area, but 42 percent of cultivated land, much of it devoted to rice and wheat;

    Low Hills (350 - 1,000 masl), characterized by river valleys which support rice,

    maize, and wheat, and in some areas double cropping of rice where irrigation isavailable;

    Mid Hills (1,000 - 1,800 masl), with a warm climate that supports citrus, as well as

    maize, rice, wheat, finger millet, soybean, and some potato;

    High Hills (1,800 - 3,000 masl), where potato becomes the most important crop,

    both for subsistence and commercial production, other crops including temperate

    fruits, barley, and buckwheat;

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    24/100

    13

    Mountains (above 3,000 masl), where permanent settlement is not common and

    agriculture is possible only in valleys along southeastern slopes, and people are

    otherwise dependent on livestock production and tourism.

    2.5.1.2 Climate

    Although Nepal's latitudinal range is narrowly restricted from approximately 27 to 30 N,

    climatic variations, determined primarily by altitude, range from tropical and subtropical to

    cool temperate to permanent arctic cold. The complexity of factors which determine

    Nepal's climate can make it highly variable not only over space, but also over time. Local

    climatic variation is one of the most serious risk factors facing farmers in Nepal; hazards

    can include drought, extreme rain, and even hail (Dhital 2000, pp 8-10).

    Precipitation is determined by several factors, especially altitude, longitude, and local

    aspect. Up to approximately 3,000 masl, annual precipitation generally increases with

    greater altitude, but thereafter decreases. Longitude is a factor since the summer monsoon,

    generated by moist tropical air over the Bay of Bengal, decreases from east to west. At

    lower altitudes, eastern Nepal receives approximately 2,500 millimeters (mm) of rain

    annually, the Kathmandu area about 1,420 mm, and western Nepal about 1,000 mm. The

    monsoon, generally from June through September, is the most important source ofprecipitation to farmers, providing more than 70 percent of the annual precipitation

    received by the plains and lower altitude Himalayas. However, within this general pattern,

    local conditions can vary over short distances. Aspect is locally significant since slopes

    facing predominately east or south receive more precipitation, while slopes facing north

    toward Tibet are especially arid. Winter snowfalls in the Himalayas are also an important

    source of water for spring and summer crops, especially as more land has been made

    accessible to irrigation (Anon. 2, 2008).

    2.5.1.3 Regional distribution of potato production

    Potatoes are widely grown throughout Nepal, from the southern terai at altitudes below

    100 masl, to the northern mountains as high as 4,000 masl. The potato crop becomes

    relatively more important in the high hills areas (from roughly 1,800 to 3,000 masl), as it

    becomes more productive relative to staples such as rice, maize and finger millet. This

    altitude range is also well suited to the production of potatoes to be used as seed tubers in

    lower altitude areas, since viral degeneration generally occurs more slowly at higher

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    25/100

    14

    altitudes and storage is much less of a challenge. The harvest in the high hills area, from

    July to September, also complements the cropping calendar of the terai and low hills,

    where planting takes place from September through December (Dhital 2000, p. 12).

    2.5.2 Production systems and constriants

    2.5.2.1 Land use and land tenure

    As of 1998-99, land use distribution in Nepal was estimated by percentage as: Agriculture

    27; Forest 38; Pasture 12; Other 23 (e.g. scrubland, permanent snow, and rock) (Khatri and

    Rai 2000, p. 5). Forests in Nepal are being lost very rapidly, by roughly half from 1950 to

    1980 (Anon. 2, 2008). Maintaining a forest cover of approximately 38 percent has become

    a policy goal, but a difficult challenge as much of the remaining forest cover is in the terai,

    the destination over the past several decades of settlers from higher latitudes (Chapagain,

    2001). Nepal's future agricultural sustainability will have to rely on the productivity of

    existing agricultural land, not new land developments.Nepal is still contending with a long

    history of feudalism, whereby landlords held most of the kingdom's agricultural land.

    Beginning in the 1950s, several legal remedies have been initiated by the state to limit land

    ownership and regulate rent paid by tenants, but with limited results. In some cases, legal

    reforms were expected well in advance of their passage, allowing landlords to redistribute

    surplus land (on paper) among relatives or to otherwise conceal ownership. The amount of

    land clearly redistributed under legal remedies has been estimated at less than two percent

    of all agricultural holdings (Chapagain, 2001).

    Due partly to the continued concentration of landholding, as well as the effects of a

    rapidly growing population on land division via inheritance, most agricultural land

    holdings are very small-scale and fragmented. A farm usually consists of several small

    nonadjacent parcels. According to the 1991 National Sample Census of Agriculture (cited

    by Chapagain, 2001), the average number of parcels per farm was nearly four, while the

    number of parcels per hectare was just above four. These figures are regionally variable,

    but that average is characteristic of the hills region where the potato crop is most

    important. Land fragmentation partly reflects a strategy to minimize risk by exploiting a

    wider range of ecologies, but can also be considered a structural challenge to agricultural

    modernization, as small and fragmented holdings can inhibit the adoption of new

    technologies, such as irrigation structures, to enhance production (Chapagain, 2001).

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    26/100

    15

    2.5.2.2 Cropping calendar

    The great agro-ecological diversity of Nepal allows for potato cultivation to occur

    somewhere at any time of year. Potato is a winter crop in the terai and low hills, a spring

    and autumn crop in the mid hills, and a summer crop in the high hills and mountains. The

    duration of a crop is variable by variety, but is longer at higher altitudes. The generalized

    cropping calendar is summarized in Table 2.3 (Dhital 2000, p. 13).

    2.5.2.3 Cropping patterns and fertility management

    Agriculture in Nepal remains predominately subsistence-based with minimal use of

    external inputs, depending on a close interrelationship among crops, forestry and

    livestock. Crops supply feed to livestock, while crop production depends on animal draft

    power and manure as fertilizer (Dhital 2000, p. 10). Forest management has long been an

    essential component of land management, given the extremely high potential for erosion

    facing most land in Nepal.

    Table 2.3 Cropping calender in Nepal

    Zone Altitude (masl) Planting Months Harvesting Months

    Terai Up to 350 October - November January - February

    Low Hills 350 - 1,000 September - December December - March

    Mid Hills 1,000 - 1,800 January - February April - June

    August - September November - December

    High Hills 1,800 - 2,200 February - March July - August

    2,200 - 3,000 March - April July - September

    Mountains 3,000 - 4,000 Late April - Early May September - October

    (Source: Dhital, 2000)

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    27/100

    16

    Given the extreme features of the physical geography above the terai and low hills,

    effectively isolating small communities, many farmers have had minimal access to either

    markets or wider social networks. That isolation, combined with the capricious climate

    across much of Nepal, has favored agricultural strategies driven more by risk aversion than

    profit seeking, although this situation is changing in some places with greater road access.

    Intercropping, as opposed to crop specialization, remains a common practice, especially at

    higher altitudes.The Nepal Agricultural Research Council (NARC) has reported that

    studies conducted to assess the effects of intercropping various legume crops on the

    production of rice and potato did not provide evidence of enhanced yields of potatoes,

    though the grain and straw production of rice were both positively influenced by previous

    legume crops, and potatoes contributed a high share of food energy relative to time and

    land area. Two cropping patterns which provided high grain and straw yields of rice were:

    faba bean-potato-rice, and sweet lupine-potato-rice (Anon. 3, 2008).

    The Potato Development Section (PDS) of the Department of Agriculture has

    recommended soil amendments of either farmyard manure at the rate of 20 tons per hectare

    (T/HA) or commercial fertilizer at the approximate rate (by T/HA) of: Nitrogen 100;

    Phosphorous 100; and Potassium 60 (PDS, 2002, pp. 11-37). In practice, application

    depends on the availability of commercial fertilizer and/or animal resources and labor to

    apply manure. Since seed tubers are a major factor of production costs, farmers have to

    weigh the relative benefits of larger tubers, which produce faster initial growth and higher

    potential yields, but at higher cost. By most accounts, potato seed generally consists of

    either smaller tubers culled from a previous harvest (especially at higher altitudes), or

    smaller potatoes purchased from ware markets (more common at lower altitudes). General

    recommendations of potato crop spacing by the Department of Agriculture are to plant 25-

    50 gram tubers 60-75 centimeters (cm) row to row and 20-30 cm plant to plant, for anoverall seed rate of one to two tons per hectare. A crop stand of 30 main stems per square

    meter is considered optimal (ibid.).The recommended practice for harvesting is to cut

    haulms approximately ten days prior to harvest in order to promote maturation of the

    potato skin and therefore minimize bruising and damage during harvest. It is not reported

    to what extent this practice is followed. Potato harvesting in Nepal is predominately

    manual, as mechanization is rarely feasible in the steep and isolated areas where much of

    the crop is grown. (Anon. 4, 2008)

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    28/100

    17

    2.5.2.4 Occurrence and control of potato diseases and pests

    This list is not complete, but includes several diseases and pests known to be serious

    constraints to potato cultivation in Nepal.

    Late Blight (LB), possibly the greatest biological constraint to potato cultivation

    worldwide, is caused by a fungus-like oomycete, Phytophthora infestans, which is a

    specialized pathogen of potato and, to a lesser extent, tomato (another member of the plant

    family Solanaceae).

    Late blight was first reported in Nepal between 1883 and 1897 and has been appearing as

    an epidemic since the mid 1990s (Ghimire et. al. 2003, p. 236). According to Dhital and

    Ghimire (1996, cited in Ghimire et. al. 2003), a nation-wide crop failure due to LB

    occurred in 1996, although production data reported by FAO for that year do not reflect a

    drop in either yields or production. Regional outbreaks are common, and cultivars once

    considered LB resistant are apparently becoming less so.

    Isolates of P. infestans collected during the 1999 and 2000 cropping seasons and

    characterized for nuclear and mitochondrial DNA polymorphisms provided evidence of the

    introductions of relatively new populations including both A1 and A2 mating types,

    possibly with implications regarding resistance to metalaxyl, a systemic fungicide widely

    used in LB control, though probably not widely used in the lower input cultivation of

    Nepal (Ghimire et. al. 2003).

    Several varieties selected by CIP for resistance to LB have been evaluated in Nepal,

    including CIP clones 387146.48, 387199.33, 388764.6, 387224.11 and 388764.26 (Khatri

    and Rai 2000, p. 63).

    Black Scurfis a fungus,Rhizoctonia solani, that attacks tubers, underground stems, and

    stolons of potato plants, especially in cool, damp soils. Although generally described as

    more of a cosmetic problem due to black irregular encrustations of fungal sclerotia, it has

    been described as a major concern, spreading from the plains into the hills of Nepal. Seed

    treatment of two percent acetic acid and 0.2 percent zinc sulfate or three percent boric acid

    alone has been reported as an effective control (Khatri and Rai 2000, p. 63), although these

    materials are probably not readily available to most farmers.

    Bacterial Wilt ( Ralstonia solanacearum) is the most destructive bacterial disease of

    potato and several other plants of economic importance. The bacterium identified in Nepal

    has been identified as Race 3, biovar 2. Yield losses have been reported as annually andspatially variable, but potentially capable of nearly complete crop loss.

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    29/100

    18

    Due to its wide host range and a lack of resistant varieties, the disease is difficult to

    control, except via long-term rotation with non-host crops, use of disease-free planting

    material, and hygienic practices in general (Khatri and Rai 2000, p. 63). There is some

    evidence that non-solanaceous summer weeds might play a greater role as disease vectors

    than was previously assumed (Pradhanang et. al. 2000). Control efforts are challenging,

    but feasible with widespread community involvement.

    Vulnerability appears to correlate with soil amendments. Various treatments of urea,

    lime and stable bleaching powder (or SBP,) have been shown to correlate with varying

    degrees of infection of the highly susceptible variety "Kufri Jyoti" in a field naturally

    infested with R. solanacearum for over 15 years. A treatment of urea (428 kg/ha) and

    lime (5 t/ha) followed by SBP (25 kg/ha) seemed to provide a suppressant effect, though

    the use of SBP alone at the rate of 25 - 37 kg/ha might be more economically efficient

    (Anon.5, 1998).

    Viral Diseases. The common practice of keeping smaller potatoes (or larger potatoes cut

    into smaller pieces) from a general harvest for seed, with little regard for disease, favors

    the transmission of viral infection. Potato Virus X (PVX) has been reported as more

    serious in the hills, while PVY is prevalent in the lower altitude plains. PVM and PVS are

    found in both areas. Degeneration studies have indicated that yield can be decreased by

    3.6 percent for each 10 percent increase in viral infection (Khatri and Rai 2000, p. 63).

    2.5.3 Varieties and seed systems

    2.5.3.1 Varieties

    Since the potato is of relatively recent origin to Asia, far fewer varieties are cultivated than

    in the potato's Andean homeland range. Brown and Scheidegger, writing in 1995, reported

    that only eight varieties were in local cultivation in Nepal, of which four were included in

    seed multiplication programs (Brown and Scheidegger 1995, p. 19). Nepal has very likely

    received, formally or through less formal diffusion, several varieties developed by the

    Central Potato Research Institute (CPRI) of India, including Kufri Jyoti, introduced to

    Nepal in the mid 1960s and currently considered the oldest and most widely grown of

    "improved varieties" (Dhital 2000, p. 47). Varieties that have been present for several

    generations are likely to bear several local names. Sikha Local and Gumda Local are

    popular varieties in the mid to high hills, both grown under various local names. Severalother varieties persist from their introduction via the British colonial presence in India

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    30/100

    19

    several generations ago, e.g. Darjeeling Red Round and Magnum Bonum. Cultivar CIP-

    379693.110 has more recently been introduced under the name P-110, recommended for

    cool tropical to warm tropical regions. NPI/T-0012 was introduced via Mexico as a testing

    material in the late 1960s and has since been maintained by farmers in the high hills of the

    western region. All of these cultivars belong to Solanum tuberosum spp. tuberosum,

    except NPI/T-0012, which may belong to the subspecies andigena (Dhital 2000, p. 47).

    This brief listing is by no means complete. A section of the 1996-97 annual report

    posted by the Nepal Agricultural Research Council (NARC) pertaining to varietal

    improvement efforts noted that sixteen local cultivars collected from different areas of

    Nepal were being used in trials, in addition to recently introduced varieties. Nonetheless,

    the introduction of new varieties is a recent effort in Nepal (Anon. 3, 2008).

    2.5.3.2 The "Informal" seed system

    A "seed system" is broadly defined as "an interrelated set of components including

    breeding, management, replacement and distribution of seed." (Thiele, 1998, p. 84). Most

    tuber seed used in Nepal has been produced and distributed by farmers themselves (the

    informal system). The replacement interval can depend on several factors, such as a

    gradual decline in yields due to viral degeneration or a natural calamity such as hail,drought, or severe late blight (Rhoades 1985, cited in Dhital 2000, p.14).

    In the terai zones, farmers often depend for seed on the ware potato market in India, much

    of it based on potatoes kept in cold storage. In the mid-hills, farmers sometimes acquire

    new seed from the mountains, taking advantage of slower viral degeneration at higher

    altitudes. But even in the mid-hills, seed from the lower altitude terai probably accounts

    for a greater volume than seed from higher altitude sites (Brown and Scheidegger 1995, p.

    9).

    Potato farmers at higher altitudes have traditionally been almost entirely self-sufficient in

    seed, depending either on a portion of their own harvests retained for seed, or very local

    exchanges. Varietal population structures at remote higher altitude locations have

    generally reflected minimal input from the formal system. Tubers retained for seed are

    usually small, typically ten to fifty grams (Dhital 2000, p. 14).

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    31/100

    20

    2.5.3.3 The "Formal" seed system

    The formal system refers to seed tubers produced and distributed by state-sponsored

    institutions (possibly with some involvement of the private sector and/or non-government

    organizations). Seed from the formal sector has generally been subject to inspections and

    controls intended to assure that the seed is of the variety claimed, with low incidence of

    disease or pest infestation, of appropriate physiological age and otherwise viable. "Pre-

    basic" and "basic" seed are multiplied into "certified seed," generally in the form of smaller

    seed tubers (tuberlets) available for distribution to farmers, although the precise definitions

    of these terms are locally variable.

    The higher altitude regions of Nepal, among the most isolated places in the world where

    access by road is extremely limited, pose an especially difficult challenge to any attempt by

    a formal system to make improved potato seed tubers more accessible to farmers. This

    limitation, combined with the advantages offered by higher altitudes being less subject to

    viral diseases, favors the placement of the last stages of seed multiplication by the formal

    system as close as possible to the ultimate users. Such locations, however, pose a

    challenge to regular supervision by a technical staff, leaving farmers with more

    responsibility for the management of any certified seed made available to them by the

    formal system.

    This effort, under the direction of NARC with assistance from the Swiss Development

    Corporation (SDC) and the International Potato Center (CIP), has depended on groups of

    farmers who receive training, but little subsequent supervision or direct incentives. Since

    many of these groups are located in mountainous regions, the "head points" in the

    traditional seed system, the goal is to inject the entire system with higher quality seed,

    including some of promising new varieties, and thereby to enhance yields widely

    throughout Nepal. Potato production by farmers involved in this effort seems to have

    improved significantly (Brown and Scheidegger, 1995 p. 17).

    A program is operated by NARC to provide certified seed.

    A history of recent efforts to distribute improved quality seed, with the current

    focus on Seed Producer Groups (SPGs), is well described in the CIP Program.

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    32/100

    21

    2.5.4 Consumption, storage and marketing

    2.5.4.1 Consumption

    By estimated 2003 data, Nepal's population of slightly more than 25 million people

    consumed 1,650,000 metric tons of potatoes, or about 65 kilograms (kg) annual per capita

    consumption. This is very high by world standards, about the same as Peru, within the

    potato's center of origin, and over twice the average consumption rate of India. Higher

    production in the high hills zone is reflected in higher consumption. Brown and

    Scheidegger (1995, p. 39) estimated that in 1991-92, per capita consumption was

    approximately 24 kg in the terai, and over twice that, 51 kg, in the hills and mountains.

    Production and consumption have considerably increased in both areas since then.

    The potato has been creatively adapted to Nepali cuisine, as for example potato curry

    (Brown and Scheidegger, 1995).

    2.5.4.2 Storage

    In keeping with the great diversity of agro-ecologies and agricultural practices in Nepal,

    there are several methods used to store potatoes. Generally, however, there is not much

    initial distinction between seed and ware potatoes; all are stored the same way.

    In the terai, at altitudes up to 350 masl where high temperatures do not allow for longer-

    term storage (more than perhaps two months), potatoes are usually sold soon after harvest.

    The cold storage industry, which has become very important to potato marketing in India,

    has yet to develop in Nepal. More recently introduced "improved varieties" are generally

    more susceptible to high storage temperatures (Dhital 2000, p. 16).

    In the low and mid hills (approximately 350 - 1,800 masl), farmers do not generally try tostore potatoes for seed, but rather rely on seed obtained from other areas. At higher

    altitudes within this range, seed potato storage in partial diffused light is an old established

    practice, as potatoes are often kept in different layers in bamboo baskets. Diffused light

    promotes the growth of sprouts which are short and stout, ideal for viable seed tubers

    (ibid.). Longer-term storage becomes much more feasible in the high hills, above 1,800

    masl. Several methods are used, including storage in darkness in any available space in a

    farmhouse, in clamps dug into the ground, or in some cases leaving potatoes unharvested

    in the field for an extended period, although this last option is uncommon due to a high

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    33/100

    22

    instance of rotting (ibid.).Although the viability of traditional methods generally increases

    with altitude, storage losses in general appear to be increasing due to growing infestations

    of several diseases and pests, e.g. late blight, bacterial wilt, soft rot (Erwinia spp.), dry rot

    (Fusarium spp.), and potato tuber moth (Phthorimaea operculella) (ibid.). (Dhital, 2000).

    2.6 Grading and marketing of potatoes

    The purpose of grading is to aid in standardization of a product and to facilitate marketing

    it. Sorting and packing potatoes to a set of recognized official standards enables producer

    and buyer to communicate more intelligently concerning the value of the product. An

    important aspect of grading is the use of a set of uniformly accepted standards. Grading is

    of direct benefit to all parties concerned in the buying and selling transaction (Smith,

    1976).

    Profitable marketing of an agricultural commodity is an essential part of the total

    production program for the producer. Marketing provides the necessary step from the farm

    to the consumer. Without an efficient marketing procedure, even the finest quality crop can

    be an unprofitable one (Smith, 1976).

    Marketing in potato production begin with some vital decisions as choice of variety and

    planting practices which will affect tuber size, shape and consumer acceptance.Market demand for potatoes is made up of such factors as variety, color, size and shape of

    tuber, grade, uniformity, cooking quality, package size and type, cleanliness, and other

    quality factors. It also involves the form in which the commodity is marketed, i.e., fresh vs.

    one of the many processed forms of potato products (Schoenemann, 1976).

    In Nepal Although many farmers who grow potatoes do so for cash income (especially at

    lower altitudes in relatively accessible areas), there are not yet any organized marketing

    services or cooperative organizations to facilitate regular marketing. Such organizations

    could develop from the seed producer groups, farmers organized to multiply and distribute

    high quality seed tubers, but so far this subject has not yet been reported (Dhital, 2000).

    2.6.1 Size grading of potatoes

    In addition to various physical grading of the product, modern grade standards for potatoes

    also provide for marketing in various tuber size classes. Sizing of potatoes has become a

    more widespread practice in recent years. The development of individual tuber sizing

    machines has led to marketing of potatoes in special count packs. It is now possible for a

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    34/100

    23

    buyer to purchase containers of potatoes with all tubers practically identical in weight and

    to a large degree identical in shape. This is of special value to the hotel and restaurant

    trade, where uniformity is required in preparing and serving baked potatoes. Housewives,

    too, often prefer buying packages of potatoes in which tubers are sized to definite limits

    (Eberhard and Eke, 1951).

    In potato production small tubers (smaller than 35 mm) are considered as losses because

    of low marketability characteristics (Haravani and Ahmadabad, 2008). At farm level it is

    not preventable to produce grade A and B potatoes without the production of grade D

    potatoes (unmarketable) (Devraj et al., 2007).

    In USA, it has been found that, whole potatoes, usually smaller than 1.5 inches in diameter,

    make up the greatest part of the potatoes that are canned. The potatoes used are not

    specifically grown for canning but are primarily the small sizes of potatoes not suitable for

    fresh market (Talburt, 1975).

    Since seed tubers are a major factor of production costs, In Nepal, farmers have to weigh

    the relative benefits of larger tubers, which produce faster initial growth and higher

    potential yields, but at higher cost. By most accounts, potato seed generally consists of

    either smaller tubers culled from a previous harvest (especially at higher altitudes), or

    smaller potatoes purchased from ware markets (more common at lower altitudes) (Anon. 4,

    2008).

    2.6.2 Economics of grading

    The economics of grading potatoes often poses certain problems for the producer. Sorting

    out the top premium quality tubers leaves a residue of potatoes of rather low general grade

    quality which often commands a relatively low price (Kross, 1952). The residue is usually

    of adequate quality to allow for their use in various processed products (Smith,

    1976).Unmarketable potatoes due to their small size (

  • 8/2/2019 Dissertation on-Utilization of Unmarketable Potatoes for Preparation of Instant Potato Soup Powder

    35/100

    24

    sized potato tubers indicate the desire for a medium-sized potato. The reasons most often

    given are: (1) right size for judging portions; (2) easy to peel and handle; (3) easily adapted

    to several cooking methods, and (4) less waste in peeling (Anon.6, 1948). For baking

    purposes at home a 7-10 oz. p