![Page 1: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/1.jpg)
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
Amgen, Inc.: The No-Impact Migration -Upgrades in a Validated Environment
![Page 2: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/2.jpg)
Innovative Strategies in Migrating Legacy PLC5 Control Systems
Tom Lopez, Amgen
Richard Kleinfeld, M+W Automation
![Page 3: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/3.jpg)
Agenda
• Company Background
• CEMS Implementation
• UCS Implementation
• Q & A
![Page 4: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/4.jpg)
Amgen Today
World’s largest independent biotechnology company
~ 20,000 employees
> 75 countries
Reached millions of patients
![Page 5: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/5.jpg)
For additional information about Amgen products, including important safety information, please visit amgen.com; Kyprolis® (carfilzomib) is developed and marketed (except in Japan) by Onyx Pharmaceuticals, an Amgen subsidiary; NEXAVAR® (sorafenib) is developed and marketed under collaboration and co‐promotion agreements between Bayer Healthcare and Onyx Pharmaceuticals
![Page 6: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/6.jpg)
M+W Automation (MWA) Competence Network
AMERICAS EUROPE ASIA/PACIFIC
270 Employees
Headquarters:• Danbury, CT, USA
630 Employees
Headquarters:• Ludwigshafen, Germany
60 Employees
Headquarters:• Shanghai, China
• Austria• Belgium• Czech Republic• Germany• Ireland• Poland
• Russia• Switzerland• Slovakia• The Netherlands• Turkey
• Canada• Puerto Rico• USA
Chemicals Pharma & Biotech Food & Nutrition
Automotive Semiconductor Oil & Gas, Mining
Industries
![Page 7: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/7.jpg)
Background:
• Critical Equipment Monitoring System (CEMS)
• Windows 2000 Upgrades initiated discussions for strategic review/replacement of obsolete hardware/software
7
CEMS Implementation
![Page 8: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/8.jpg)
8
CEMS ImplementationBackground:
• Main Buildings in scope (I/O count):
• BA (120)• BB (45)• BC (80)• BD (240)• BE (720)• BF (180)• BG (200)• BH (690)
Total Buildings Upgraded: 11Total I/O: 2615
• Other Buildings/Sites:• BI (300)• SiteJ (45)
![Page 9: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/9.jpg)
9
CEMS Implementation
Business Case Detailed Design
Implementation/Testing
Commissioning
Traditional New Design BenefitsStand-Alone Installations Rockwell Client-Server-
architectureFully integrated design, Centralized software,Ease of maintenance/ change management
iFix HMI – Rockwell PLC integration
Rockwell HMI – Rockwell PLC
Amgen standard, Ease of integration, minimize training/ customization between vendors
iFix Data Collection/ Trending
PI Interfaces for each building
Amgen standard, more robust & reduce complexity/SPOF
![Page 10: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/10.jpg)
10
CEMS Implementation
Business Case Detailed Design
Implementation/Testing
Commissioning
Traditional New Design BenefitsiFix-based Alarm Generation
PLC-based Alarm Generation
More robust & reduce complexity
Custom HMI design Rockwell GEMS library Amgen standard, Rockwell COTS support
Win911 and HMI on common workstation
HMI on ServerWin911 on workstation
Dedicated workstation for Alarm Notification
Automation Hardware on business network (VLAN)
Automation Hardware on Manufacturing Network
Secure, dedicatednetwork for automation assets limits exposure to threats
Innovation and best practices helped drive our strategy
![Page 11: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/11.jpg)
11
CEMS Implementation
• GMAX contract (i.e. T&M Not Too Exceed)
• Competitively Bid
• Leverage a Bundled Approach
• Drive Savings
Business Case Detailed Design
Implementation/Testing
Commissioning
![Page 12: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/12.jpg)
12
CEMS Implementation
Business Case Detailed Design
Implementation/Testing
Commissioning
• Leverage common documents for multiple buildings• URS, FS, NDS, OIDS
• Generate site/building-specific documents• SDS, DT, IV/OV, RTM, VSR
![Page 13: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/13.jpg)
Software Builds:
CEMS Implementation
![Page 14: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/14.jpg)
CEMS ImplementationGEMS Library:
![Page 15: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/15.jpg)
15
CEMS Project Implementation
Business Case Detailed Design
Implementation/Testing
Commissioning
• Module Configuration Tool• Tag Rung Tool• Document Development Tool• Development Test in Parallel with live system• Development System on VM Environment• Mobile PLC for Parallel Communication
![Page 16: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/16.jpg)
Module Configuration Tool:
CEMS Project Implementation
![Page 17: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/17.jpg)
Tag Rung Tool:
CEMS Project Implementation
![Page 18: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/18.jpg)
CEMS Project ImplementationDocument Development:
![Page 19: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/19.jpg)
CEMS Project Implementation
![Page 20: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/20.jpg)
20
CEMS Implementation
Business Case Detailed Design
Implementation/Testing
Commissioning
• Software tools developed, translate design docs to commissioning docs
• Minimal Validation Requirements• Minimal Downtime• I/O Wiring Conversion
![Page 21: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/21.jpg)
I/O Wiring Conversion:
CEMS Implementation
![Page 22: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/22.jpg)
• What is Virtualization?
22
UCS Implementation
![Page 23: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/23.jpg)
23
• Benefits:• Less Physical Infrastructure to Maintain• High Application Availability• Stable System Modifications• Lifecycle costs
• Risks:• Network Issues• Software/Application Compatibility• VMWare Robustness• Novel technology
UCS Implementation
![Page 24: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/24.jpg)
24
UCS Implementation
![Page 25: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/25.jpg)
Project Results
• CEMS downtime required for startup 4 hours.
• On time under budget for 8 consecutive startup scheduled 1 month apart
• Solution can perform JackPanel functions with no invasive action
• Automation solution is on a segregated Manufacturing Network
• Maintenance cost reduced
• 30% Cost Avoidance/Savings from Original Estimate
![Page 26: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/26.jpg)
Questions?
Tom Lopez, Amgen
Richard Kleinfeld, M+W Automation
![Page 27: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/27.jpg)
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
We care what you think!
On the mobile app:1. Locate session using
Schedule or Agenda Builder2. Click on the thumbs up icon on
the lower right corner of the session detail
3. Complete survey4. Click the Submit Form button
27
Please take a couple minutes to complete a quick session survey to tell us how we’re doing.
2
3
4
1
Thank you!!
![Page 28: AP02: Amgen, Inc.: The No-Impact Migration – Upgrades in a Validated Environment](https://reader035.vdocument.in/reader035/viewer/2022081401/558b33b8d8b42a59648b4646/html5/thumbnails/28.jpg)
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
www.rsteched.com
Follow RSTechED on Facebook & Twitter.Connect with us on LinkedIn.
PUBLIC INFORMATION
Thank you for attending our session!