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Page 1: iCerMax Leading Brands Filtration Media · 2016-03-24 · iCerMax™ Leading Brands Filtration Media Ceramic Depth Media Filtration Paper & Synthetic Media • Inherent characteristics

iCerMax™ Leading Brands Filtration Media

Ceramic Depth Media Filtration Paper & Synthetic Media

• Inherentcharacteristics–soliddepthfiltration• Wearresistantandchemicalresistant;handlesseverepressure

variancesandhammeringeffects• IFTSlaboratorytestedto7.8bar(Differential Pressure)Media low resistance to flow or differential pressures as uniform porosity minimizes pressure drops across the filter and resistance to flow.

• Inherentmediaflaws-flexing,unload,channelling• Timeequationtofailure-flowratesandcapacitydependant• Mediaintegrityquestionableat1.2bar–2bar(Differential Pressure)• Dust/Dirt/ParticleMigration• ISOspikingoccursuponthecartridgereplacement/changing

intervals

Dirt Particle Contamination - “Liquid Sandpaper”

• Capturedandretainedwithinsolid“RockMatrix”depthmedia• MediaintegritypermanentlySolidthereforewillrestrictFlowbefore

eventuallyblocking• Holdingcapacity-dirtremainsinfilterduetohighstructuralintegrity.

Mediaporositycanbecustomizedduringmanufacturetosuitrequiredflowrates,micronratings&“DP”requirements

• Flexiblemedia-inherent&problematicforsustainability• Mediacompromise-nodifferentialpressureindication• “AchillesHeel”-dirtretentionisunsuccessfulwhenpaper/synthetic

mediacompromises.Contaminantsthenmigrate/flowthroughthefiltrationsystemwithnoreliablealertnessofthecontaminationhazard

Water Contamination - Increasing Contributor to Failures

• Utilisesthreeprovenwatercoalescingprinciplesincombinedofferingtoenablemarketleading,waterseparationsolution

• Sustainable–neithercollapsesnordeteriorates.Nomedium’ssensitivitytofreewaterorparticledirt.Remainsconstantlyeffective

• Minimalmaintenanceandrunningcosts

• Medium’sefficiencydeterioratesandcompromisesduetocapacityconstraintsorsheervolumesoffreewater

• Mediacollapseorsaturatedbydirtorwater• Absorptionmedia-verylimitedcapacityandcreatesflowrestriction• Highmaintenancecostsduetocartridgebasedmethodologyand

regularchangeout

Ensured Sustainable Cleanliness Levels Service Intervals Dated (Historic Data)

• Standardtestsamplepointfittedafterfiltersystem.Weliveuptoourclaimofsustainability-testanytime,anyplace!

• “SustainableCaptureEfficiency”-veryhighcollapsestrength• ReliableFiltrationMonitoring-systemsensorsreflectactualrealtime

statusoffiltrationprocess

• Dirtsimplypassesthrough–onanyoftheabovescenarios• Typicallyusedoutsideitsdesignflowparametersanddirtholding

capacities• Differentialpressureindicators-gauges&springsareinaccurateand

unreliableonanyoftheabovemedia,duetolackofmediaintegrity

Visible Fuel Inspection No Visual Inspection

• Verifywaterandparticledieselcontaminationthroughvisualwatertraptechnology

• Addedbenefitofwatertrapisalertnessoffuelparticlecontaminationlevels,beingvisibledirt’scorrelationtonon-visibledirtlevels

• Identifyparaffin/blackdieselandotherfuelmixtureskeepingsupplierhonesti.e:permanentpoliceman

• Systemsdonotallowclearpermanentinspection• Novisualinspection-allowingfor“blind“fuelling,nowaterindication

orotherpseudo-fuelmixtures• Currentglasstube-levelindicatorsareineffective(basicallya

‘dipstick’)

Multi-stage Filtration Philosophy Single-pass Philosophy

• Utilisesmetalstrainersandbagfilters-ceramicmediumand3waterseparationmediatechnologiesarranged,costeffectively,accordingtosolutionrequirement

• Lowercleanlinessefficiency• Samefiltercaptureandretainalllevelsofcontamination• Highriskofsporadiccontaminationbursts

Lower Running Costs per Litre - Total Cost of Ownership (TCO)

• LowerfiltrationcostperlitreconsideringISOlevel(s)• Sustainablecleanlinesslevelsensured• Lowerdownstreammaterialoperationalcosts-breakdowns,

utilisation,life-cycles.• Fuelsystemscustomisedtoclient’scontaminationprofile• No‘Expiration’onmediashelflife,howeverrecommendationof4

yearsand1yearuse• Nocorrosionriskinthefiltrationsystem

• Maintenancecosthigherduetofrequentchangingofbothwaterandparticlecartridgestoobtainameasurablecleanlinesslevel

• Blackholefiltration–materialhiddencostsdownstream• Directlyaffectoperations’efficiency,bottomlineprofitability.

Cleanlinesslevelsaresporadic,impactingonassetutilisationandequipmentrunningcosts

• Higherfuelconsumption,injectorfailures/wear,totalenginefailures,logisticsandassetutilisation

Page 2: iCerMax Leading Brands Filtration Media · 2016-03-24 · iCerMax™ Leading Brands Filtration Media Ceramic Depth Media Filtration Paper & Synthetic Media • Inherent characteristics

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