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MAINTENANCE IN BALANS DOOR IN BEWEGING TE
KOMEN9 juni 2017
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Wendbaarheid,
Juiste expertise op het juiste moment inzetten
én managen
Actemium; Manage Movement
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1. Introduction
2. What makes you move
3. Maintenance Movement Actemium
AGENDA
3| Maintenance
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WHAT MAKES YOU MOVE
4
1
2
3
4Long-term replacement plan
outdated assets
Investigate possibilities
data-management
Compliance legislation
Secure availability
skilled technicians in future
| Maintenance
5
6
Improve in Operational Excellence
Focus on innovation
7
8…
…
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ATEX (ATmosphère EXplosibles)ATEX trainingenInspections according IEC 60079-17Prepare Explosion Protection Documents (EVD)Risk assessment and evaluationMaintenance & repair
NEN 1010/ 3140 / 3840Inspection electrical installationsInspection electrical toolsMaintenance & repair
COMPLIANCE
5| Maintenance
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Maintenance at various analyser types:Technical knowhow:
Process Gas ChromatographsSampling systems (gas and liquid) including sample
recovery systemsFlue gas analysis and Continuous Emission Monitoring
Systems (including knowledge of N-EN14181)Water analysis, pH, conductivity, electrochemical
measurements, titrationGas detection (portable and stationary), catalytic, infrared,
electrochemical
ON-LINE ANALYSERS
6| Maintenance
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High Voltage / Low Voltage maintenance
TransformersMCCCircuit boardsEtc.
Hardware supply and repairsubscriptionCCTV maintenance
ELECTRICAL
7| Maintenance
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Maintenance activities on instrumentation, like:
Transmitters, sensors, detectors (temperature, flow, pressure, level, vibration, etc.)Control valveMetering systemLimit switchPLCFrequency driveEtc.
INSTRUMENTATION
8| Maintenance
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AUGMENTED REALITY
9
Return on Investment Training
Knowledge retention
Support & Maintenance
Shortage of qualified staff
Quality
| Maintenance| Maintenance
| Maintenance
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CAMPIONE
Organisation
Result
| Maintenance
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TOTAL & ZEELAND REFINERY
Organisation
| Maintenance
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QUESTION
DATA
FIRST RESULT
NEXT STEP
| Maintenance
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FACTS
Short Term Improvement
1. Assumption: Tank park bottleneck - CIP cleaning.2. output: Production improvement 5 – 7% investment 50K.3. 10% output improvement 990 tons powder 9.9 mioeuro.
Future Step
Predicting the future- Make the operators more intelligence with data.- Gives a better investment road-map for the future.- Next target 25% improvement with capital investments
| Maintenance
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PREDICTIVE MAINTENANCE SUIKERUNIE
In cooperation with Actemium and Wonderware, insight iscreated upon machine data
from the cutting mill to improvethe maintenance process.
| Maintenance
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SUMMARY
WE ARE CONVINCED THERE IS MORE VALUE IN DATA THAN UTILIZED TODAY
KEY TO SUCCES IS UNDERSTANDING THE PROCESS AND THE DATA
BIG DATA IS LIKE AN ADVENTURE. Unknown territory, not sure where you will end up. But you are convinced of all the possibilities
THINK BIG, START SMALL BUT DO START Choose a territory, define a question, select a data set and just start a datalab
VINCI (ACTEMIUM & AXIANS) HAS THE IDEAL AND UNIQUE COMBINATION OF (IT) SKILLS AND INDUSTRY DOMAIN KNOWLEDGE TO HELP OUR CLIENTS MAKE
SUCCESFULL USE OF BIG DATA
| Maintenance
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16| Maintenance
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Meer informatie tijdens de volgende workshop
3-D SCANNEN
17| Titre de la présentation
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Method to auditing and improve our maintenance contracts.
Benefits:Contract evaluation by independent (external) consultantImproving contracts with experience gathered from other (maintenance) contractsCollect improvements to the maintenance organization seen from the customer’s
perspective
MAINTENANCE CERTIFIED
18| Maintenance
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By regularly auditing Actemium gains improvement on the maintenance contracts.
Goals:Upgrade improvementIncrease reliability
MAINTENANCE CONTRACT AUDITING
19| Maintenance
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Model specially developed by Actemium to support their industrial customers to improve their competitiveness.
The model is composed of three segments containingthe customer process centrally:
HSEQAsset UtilizationCost Control
KPI’s are defined for each individual segment. Combinedwith an auditing tool they can be used as input for benchmarking.
ACTEMIUM SMART MAINTENANCE MODEL (ASMM)
20| Maintenance
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Monthly according Actemium standards e.g.
Reporting KPI’sImprovementsHSEQComplianceEtc.
21| Maintenance
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HoTT is a way to improve the efficiency of the organization. This is done by measuring the operational activities of the technicians during the day.
Examples of inefficiency:TraveltimePoor workpreparationWaiting for permitsEtc.
HANDS ON TOOLS TIME (HOTT)
22| Maintenance
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Kizeo Forms enables you to create digital versions of your paper forms on mobile devices.e.g. ATEX forms (new or pre-filled), safety observations, etc.
Benefits:Broad experience within Vinci EnergiesEasy to use, no technical knowledge requiredDecrease administrative time by inspectionsGenerate final reports in the format of your choice (Word, Excel, PDF) by using your own
predefined templatesExport and analyze your data enteredIntegrate your data with other business applications
SMART TOOLS – KIZEO FORMS
23| Maintenance
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Define the objective (goal)Problem formulationWhere are you searching for
Extract data (from a PLC or DCS)Hacking the data
Explore dataUnderstand the dataData interpretation
Build a modelEvaluate the model
Add failure data Upgrade the quality of the data
Rebuild the model with “high quality” dataAdd indirect relevant data
To upgrade the reliability of the model
PREDICTIVE MAINTENANCE
24| Maintenance
Failure predictionGeneric model
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Introduce best practices like:Key Performance Indicators (KPI)Reliability Centered Maintenance (RCM)Failure Mode Effect & Criticality Analyses (FMECA)Root Cause Analysis (RCA)Etc.
Implementing CMMSMaintenance plansImplementing maintenance methodsIntroducing new methods and tools
MAINTENANCE & RELIABILITY ENGINEERING
25| Maintenance
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BOTH LOCAL AND GLOBAL EXPERT APPROACH
26| Maintenance
Aeronautics, Space& Defense
Automotive
Capital goods
Cheminals
Energy
Environment
Feed, Food & Beverage
Life Sciences, Cosmetics
Logitics
Mining and Materials
Nuclear industry
Oil & Gas
Pulp & paper
Refining
Steel / fire process
Water
Actemium develops a specific approach per process
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ACTEMIUM MAINTENANCE
27| Maintenance
Thanks for your attention