MAINTENANCE IN BALANS DOOR IN BEWEGING TE

KOMEN9 juni 2017

Wendbaarheid,

Juiste expertise op het juiste moment inzetten

én managen

Actemium; Manage Movement

1. Introduction

2. What makes you move

3. Maintenance Movement Actemium

AGENDA

3| Maintenance

WHAT MAKES YOU MOVE

4

1

2

3

4Long-term replacement plan

outdated assets

Investigate possibilities

data-management

Compliance legislation

Secure availability

skilled technicians in future

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5

6

Improve in Operational Excellence

Focus on innovation

7

8…

…

ATEX (ATmosphère EXplosibles)ATEX trainingenInspections according IEC 60079-17Prepare Explosion Protection Documents (EVD)Risk assessment and evaluationMaintenance & repair

NEN 1010/ 3140 / 3840Inspection electrical installationsInspection electrical toolsMaintenance & repair

COMPLIANCE

5| Maintenance

Maintenance at various analyser types:Technical knowhow:

Process Gas ChromatographsSampling systems (gas and liquid) including sample

recovery systemsFlue gas analysis and Continuous Emission Monitoring

Systems (including knowledge of N-EN14181)Water analysis, pH, conductivity, electrochemical

measurements, titrationGas detection (portable and stationary), catalytic, infrared,

electrochemical

ON-LINE ANALYSERS

6| Maintenance

High Voltage / Low Voltage maintenance

TransformersMCCCircuit boardsEtc.

Hardware supply and repairsubscriptionCCTV maintenance

ELECTRICAL

7| Maintenance

Maintenance activities on instrumentation, like:

Transmitters, sensors, detectors (temperature, flow, pressure, level, vibration, etc.)Control valveMetering systemLimit switchPLCFrequency driveEtc.

INSTRUMENTATION

8| Maintenance

AUGMENTED REALITY

9

Return on Investment Training

Knowledge retention

Support & Maintenance

Shortage of qualified staff

Quality

| Maintenance| Maintenance

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CAMPIONE

Organisation

Result

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TOTAL & ZEELAND REFINERY

Organisation

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QUESTION

DATA

FIRST RESULT

NEXT STEP

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FACTS

Short Term Improvement

1. Assumption: Tank park bottleneck - CIP cleaning.2. output: Production improvement 5 – 7% investment 50K.3. 10% output improvement 990 tons powder 9.9 mioeuro.

Future Step

Predicting the future- Make the operators more intelligence with data.- Gives a better investment road-map for the future.- Next target 25% improvement with capital investments

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PREDICTIVE MAINTENANCE SUIKERUNIE

In cooperation with Actemium and Wonderware, insight iscreated upon machine data

from the cutting mill to improvethe maintenance process.

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SUMMARY

WE ARE CONVINCED THERE IS MORE VALUE IN DATA THAN UTILIZED TODAY

KEY TO SUCCES IS UNDERSTANDING THE PROCESS AND THE DATA

BIG DATA IS LIKE AN ADVENTURE. Unknown territory, not sure where you will end up. But you are convinced of all the possibilities

THINK BIG, START SMALL BUT DO START Choose a territory, define a question, select a data set and just start a datalab

VINCI (ACTEMIUM & AXIANS) HAS THE IDEAL AND UNIQUE COMBINATION OF (IT) SKILLS AND INDUSTRY DOMAIN KNOWLEDGE TO HELP OUR CLIENTS MAKE

SUCCESFULL USE OF BIG DATA

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16| Maintenance

Meer informatie tijdens de volgende workshop

3-D SCANNEN

17| Titre de la présentation

Method to auditing and improve our maintenance contracts.

Benefits:Contract evaluation by independent (external) consultantImproving contracts with experience gathered from other (maintenance) contractsCollect improvements to the maintenance organization seen from the customer’s

perspective

MAINTENANCE CERTIFIED

18| Maintenance

By regularly auditing Actemium gains improvement on the maintenance contracts.

Goals:Upgrade improvementIncrease reliability

MAINTENANCE CONTRACT AUDITING

19| Maintenance

Model specially developed by Actemium to support their industrial customers to improve their competitiveness.

The model is composed of three segments containingthe customer process centrally:

HSEQAsset UtilizationCost Control

KPI’s are defined for each individual segment. Combinedwith an auditing tool they can be used as input for benchmarking.

ACTEMIUM SMART MAINTENANCE MODEL (ASMM)

20| Maintenance

Monthly according Actemium standards e.g.

Reporting KPI’sImprovementsHSEQComplianceEtc.

21| Maintenance

HoTT is a way to improve the efficiency of the organization. This is done by measuring the operational activities of the technicians during the day.

Examples of inefficiency:TraveltimePoor workpreparationWaiting for permitsEtc.

HANDS ON TOOLS TIME (HOTT)

22| Maintenance

Kizeo Forms enables you to create digital versions of your paper forms on mobile devices.e.g. ATEX forms (new or pre-filled), safety observations, etc.

Benefits:Broad experience within Vinci EnergiesEasy to use, no technical knowledge requiredDecrease administrative time by inspectionsGenerate final reports in the format of your choice (Word, Excel, PDF) by using your own

predefined templatesExport and analyze your data enteredIntegrate your data with other business applications

SMART TOOLS – KIZEO FORMS

23| Maintenance

Define the objective (goal)Problem formulationWhere are you searching for

Extract data (from a PLC or DCS)Hacking the data

Explore dataUnderstand the dataData interpretation

Build a modelEvaluate the model

Add failure data Upgrade the quality of the data

Rebuild the model with “high quality” dataAdd indirect relevant data

To upgrade the reliability of the model

PREDICTIVE MAINTENANCE

24| Maintenance

Failure predictionGeneric model

Introduce best practices like:Key Performance Indicators (KPI)Reliability Centered Maintenance (RCM)Failure Mode Effect & Criticality Analyses (FMECA)Root Cause Analysis (RCA)Etc.

Implementing CMMSMaintenance plansImplementing maintenance methodsIntroducing new methods and tools

MAINTENANCE & RELIABILITY ENGINEERING

25| Maintenance

BOTH LOCAL AND GLOBAL EXPERT APPROACH

26| Maintenance

Aeronautics, Space& Defense

Automotive

Capital goods

Cheminals

Energy

Environment

Feed, Food & Beverage

Life Sciences, Cosmetics

Logitics

Mining and Materials

Nuclear industry

Oil & Gas

Pulp & paper

Refining

Steel / fire process

Water

Actemium develops a specific approach per process

ACTEMIUM MAINTENANCE

27| Maintenance

Thanks for your attention