webinar 19 november 2020 houd het proces in beweging ... - abb

—WEBINAR 19 NOVEMBER 2020

Houd het proces in beweging met de juiste combinatie van motorstartersErwin Rodenburgh – Product Marketing Specialist

—Motors are an integral part of everyone’s lives

19 November 2020 Slide 2

Applications that keep the world turning

Imagine if…?

...opening a water tap

...being in an airconditioned building

...your daily commute to work

...buying processed food in the supermarket

...refueling your car

This is only a small fraction of examples where motors keep the world turning –efficiently, reliably and safely.

—

– Pumps

– Fans

– Compressors

– Gear boxes

– Conveyors

– Mixers

– General machinery

– etc

Motors


Applications

—Motor starting methods

—Market trends

19 November 2020

https://www.globalefficiencyintel.com/new-blog/2017/infographic-energy-industrial-motor-systemsInternational Energy Agency (IEA)https://www.prnewswire.com/news-releases/global-low-voltage-electric-motor-market-2018-2023-300655640.htmlhttps://www.capiel.eu/data/6685-Capiel-Tryptique-EN2-Version-Web.pdf

Slide 5

Increasing industrialization creates a huge demand for low-voltage electric motors

47%Electric motor-driven systems account for around 47 % of global electricity consumption

68 %About 68 % of the electricity consumed by electric motors is used by medium-size motors, those in the 0.75 kW to 375 kW input power range.

80 %of all motors are used in full speed applications

https://www.globalefficiencyintel.com/new-blog/2017/infographic-energy-industrial-motor-systems

https://www.prnewswire.com/news-releases/global-low-voltage-electric-motor-market-2018-2023-300655640.html

—Starting methods


Direct-on-linefrom 0.06 up to ~22 kW

Star-deltafrom 30 up to ~200 kW

—Starting methods


Softstartersfrom 1.5 up to 710 kW

VFDfrom 0.75 up to 710 kW

—How to select the starting method


Installation criteria

Starting/control Economical interest Energy saving

Engineering simplicity

Maintenance easiness

Footprint & weight

Flexibility of adaptation

Direct on line

Star-Delta

Softstarter

Drive

—Energy efficiency

—

One of the biggest challenges of our time is the reduction of CO2 emissions. ABB's motor starting solutions are ready for super premium efficiency motors and help reduce the CO2 footprint with energy-efficient technology.

Energy-efficient motor starting solutions


Reduce CO2 emissions with ABB’s solutions

2015

IE3 IE2 + variable speed drive(for motors 7.5-375 kW)

2017

IE3 IE2 + variable speed drive (for motors 0.75-375 kW)

2023-7

IE4

(for motors 75-200 kW)

2021-7

IE3

(for motors 0.75-375 kW)

IE4 = Super premium efficiencyIE3 = Premium efficiencyIE2 = High efficiencyIE1 = Standard efficiency

—Energy-efficient motor starting solutions


IE3/IE4 – (Super) Premium efficiency motors

Starting current can be roughly 25 % higher than in IE1/IE2 motors, which may lead to unwanted tripping of the protection device. In addition, a correct evaluation of the electrical endurance of the contactor should be carried out.


—Energy-efficient motor starting solutions



—

Het vervangen van een motor voor een energiezuinige variant kan een energiebesparing opleveren van 20-30% op het verbruik.Welke acties ondernemen jullie om energie te besparen?

• Toepassing van < IE2 motoren (in combinatie met drive)• Vervangen voor energiezuinige motoren IE3• Vervanging voor energiezuinige motoren IE3 in combinatie met drive • Vervangen voor energiezuinige motoren IE4

Poll #1


—Between the network and a motor load

—Between the network and a motor loadWhat are the functions on the power circuit in between the supply source and a motor?

• Isolate / Disconnect the line

• Protect against short-circuit

• Switch on and off the motor

• Protect against overload

• Protect against phase failure

• Control motor speed

Supply

Functions:

Motor

—Between the network and a motor loadWhat low voltage component can you use to fill these functions?

• Fuse

• Switch

• Switch fuse

• Breaker

• Manual Motor starter

• Contactor

• Soft starter

• Drive

• Overload relay

• Electronic Compact Starter

• ….

Supply

Components:

Motor

—Between the network and a motor loadWhat component does which function?

Fuse Switch fuse Breaker Manual Motor Starter Contactor Overload relay Soft Starter Variable speed

driveElectronic

Compact Starter

Short Circuit Protection

Isolate the line for maintenance

Start and stop the motor

Protect against overload

Protect against phase failure

Soft Start

Speed Control

—Fundamentals of Contactors Utilization categories defined by the standards

© ABB Group 19 November 2020 | Slide 18

ApplicationUtilization category

AC-1 AC-3 AC-4 AC6b DC-1

Machine tool motors

Heating resistances

Cooling compressor motors

Ventilation motors

Elevator motors

Overhad crane motors

Irrigation pump motors

Mining & Conveyers motors

PV Plant solar panels

Power factor correction capacitor bank

—Between the network and a motor loadWhat is your ideal components arrangement to operate a motor?

Manual Motor Starter

Manual Motor Starter

Magneticonly MMS

Contactor Contactor Contactor

Overload relay

Overload relay

Switch Fuse

Magnetic only MMS

Electronic compact starter

MCCB EkipM

Contactor

Mini contactors

Magneticonly MMS

—Vragen

© ABB Group 19 November 2020 | Slide 20

—Co-ordinationSelection of motor starting & protection devices

—

Three important criteria:

1. System Limitation• Transformer capacity• Breaker / Cable capacity

2. Voltage fluctuation • Cable length• Base loads

3. Co-ordination

Electrical System Selection of motor starting & protection devices


MSB

M

Common Point

M M

MCC

Dotted lines are base load or other loads

Grid

—

Risks of not having Co-ordination.

• Risk of FIRE, damage to property and causes harm to personal

• ARC flash/blast may occur, injury to personal

• Damage to components,

• Longer down time

Co-ordination with short circuit protective device

Selection of motor starting & protection devices


—

IEC 60947-4-1 is the standard where co-ordination is defined.

There are 2 types of co-ordination.

Type "1" co-ordination requires that, under short-circuit conditions, the contactor or starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts.

Type "2" co-ordination requires that, under short-circuit conditions, the contactor or starter shall cause no danger to persons or installation and shall be suitable for further use. The risk of contact welding is recognized, in which case the manufacturer shall indicate the measures to be taken as regards the maintenance of the equipment.

Co-ordination with short circuit protective deviceSelection of motor starting & protection devices


—Selection of motor starting & protection devices


Selected optimized coordination tables

ABB provides coordination tables for the selection of low voltage equipment, specifically tested for starting and protecting IE3/IE4 motors in the SOC tool.

Usage of coordination tables helps reduce the time for selection and design of solutions as well as the risk of unwanted downtime, e.g. caused by nuisance tripping. This provides protection and safety, further driving down the total cost of ownership.

Co-ordination with short circuit protective device

—

Demo met de SOC tool

Selection of motor starting & protection devices


Live demo

—Keep things moving with protection and controlat every level.

—Enhanced solutions


Get robust protection with enhanced safety, control and monitoring

—Motor protection


Thermistor motor protection

Direct monitored motor temperature

Monitoring of all possible different disturbing influences like:• Insufficient cooling• Too small dimensioning• Overload• Differences in the ambient temperatures

between panel board and the motor environment

• High switching frequencies

F1

I >I >I >Q1

K1

M1

L1L2L3

A1

A2

υ

—Additional protection


Monitoring functions

• Over- and under voltage• Phase failure• Phase sequence• Imbalance

F1

I >I >I >Q1

K1

M1

L1L2L3

3-phase monitoring relay

Motor starting solution

—

Hybrid technology - Combination of semiconductors with relaysProduct Introduction

19 November 2020 AC 53 a: (IEC-60947-4-2; 5.4.2: „Control of squirrel cage motors: 8h duty with on-load currents for start, acceleration, run“Slide 31

Long electrical durability- Up to 30 Mio electrical cycles Contactor: ~10 Mio

ELECTRONIC COMPACT STARTER

„Semiconductor“ „Relay“

—


Electronic Compact StarterOverview of space saving

Direct Online Starter DOL

Direct Online Starter with Emergency Stop - DOLE

Reversed Online Starter ROL

Reversed Online Starter with Emergency Stop - ROLE

~71 % space saving

~86 %space saving

~81 %space saving

~90 % space saving~72 % space saving

Reverser

—

Starting and Safety functions of the Electronic Compact Starter

19 November 2020 SIL: „Safety Integraty level“ PL e : Performance level „e“Slide 33

Emergency stop versions

- Combination with Sentry Safety relays

- Complying with SIL 3 and Pl e

- ATEX certified

Direct Online Starter - DOL Reversing Starter - ROL Emergency Stop Function

Electronic Compact Starter

F F R

Advantage of HMI

– LED confirmation that Motor is switched on

• Forward running

Advantage of HMI

– LED confirmation that Motor is switched on

• Reverse running

—

Motor protection functionElectronic Compact Starter


Overload protection

– ECS protects against phase asymmetry

• Trip is indicated though LED’s

• Shut down ≥ 33% 2 min≥ 67% 1.8 sec

Protection against phase failure

I1 I2 I3

Class 10A – ECS protects motor against overload current

– Tripping Class 10A

Protection against phase asymmetry

– detected through current measurements

– switches off the motor after 1.5 to 2 s, to protect from overheating

– Phase failure indicated by the LED’s

—

Een motor en de startercombinatie gaan meestal niet plotseling kapot, vaak zijn er al aanwijzingen dat er iets mis is.Wanneer komen jullie in actie om onderhoud uit te voeren?

• Vervangen wanneer het kapot gaat• Onderhoud met een vast interval• Voorspellend onderhoud

Poll #2


—Total cost of ownership

—Market drives

19 November 2020

https://www.globalefficiencyintel.com/new-blog/2017/infographic-energy-industrial-motor-systemshttps://news.thomasnet.com/companystory/downtime-costs-auto-industry-22k-minute-survey-481017U.S. National Response Centerhttps://iac.university/technicalDocs/prodman.pdf

Slide 37

Cost incurred by downtime

In process industries, the financial losses from downtime can be extensive.

30 %Of global electricity isconsumed in electric motorsystems in the industry

1.3 M$/hCost per hour of production downtime for automotive industry

50 % Additional costs for repairing a failed asset than if the problem had been addressed before

8 hoursIs the average time it takes to remove and replace a failed production motor

https://www.globalefficiencyintel.com/new-blog/2017/infographic-energy-industrial-motor-systems

https://news.thomasnet.com/companystory/downtime-costs-auto-industry-22k-minute-survey-481017

https://iac.university/technicalDocs/prodman.pdf

—Advanced solution benefits


Safe and reliable Integrated and future ready Simple configuration

—Advanced solutions


Tmax XT5 Ekip M Touch LRIU

ABB Ability™ EDCS7 com. protocols plus cloud connectivity

Fieldbus networks • Modbus RTU• Profibus DP• DeviceNet™

Ethernet networks• Modbus TCP• Profinet• Ethernet/IP™• IEC 61850

Ekip Cartridge• Ekip Supply• Ekip CI• Ekip Com...• Ekip Com Hub

Interface to the contactor

PTC thermistor

XT5 Ekip M Touch LRIU

AF contactor

—Advanced solutions


Universal Motor Controller UMC100.3

Connection to DCS, ABB Ability™800xA and

gateway for ABB Ability™ EDCS

Universal Motor Controller

UMC100.3

AF contactors

Manual motor starter Voltage module

Digital module

Analog / temperature module

Fieldbus• Modbus RTU• DeviceNet™• Profibus DP

Industrial Ethernet• EtherNet/IP™• Profinet IO• Modbus TCP

—

The purchasing price makes up only a fraction of the total cost of ownership. Discover how ABB constant speed motor starting and protection solutions can help drive down the total cost of ownership of your installations.

Reduce the total cost of ownership


Easy selection of compatible solutions

Cost of purchasing Cost of running

~1/3

Cost of not running

~2/3

Total cost of ownership

—Afsluiting

—Meer informatie?


Contactor Guide Manual Motor Starter Guide

Explosive Atmospheres

https://search.abb.com/library/Download.aspx?DocumentID=1SAC200017M0002&LanguageCode=en&DocumentPartId=&Action=Launch

https://search.abb.com/library/Download.aspx?DocumentID=2CDC131060M0202&LanguageCode=en&DocumentPartId=&Action=Launch

https://library.e.abb.com/public/8ea42ba89c554b568bd253226362e39d/2CDC003089B0201_B_Explosive_atmosphere.pdf

—

SOC (Selected Optimized Coordination) is een webapplicatie die de mogelijkheid biedt voor het selecteren van geteste motor starting & protection-combinaties.

Open de SOC-tool: https://www.lowvoltage-tools.abb.com/soc

Aan de slag


SOC-tool

https://www.lowvoltage-tools.abb.com/soc

—Meer weten? Ideeën, vragen of opmerkingen, we horen het graag


Erwin Rodenburgh Technical Support

—Technical Support

—Erwin RodenburghProduct Marketing Specialist motorstarting & safety

[email protected]+31 (0)6 21 10 57 40

linkedin.com/in/rodenburgh

[email protected]+31 88 26 00 900

webinar 19 november 2020 houd het proces in beweging ... - abb

Documents