‘Dumpmaster’ Bin-tipping Machines

Tip any bin, any size, any shape, at any height

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INDEX General Description ………………………………………………….… Page 1, 2

‘Standard Series’ Dumpmaster

heavy-duty tippers ……………………..…….…..Page 3

‘Wide Series’ Dumpmaster tippers ………..…Page 4

Options and Accessories : Guarding options ………………………………..……..………..…Pages 5, 6 Electrical options ………………………………..……..……….....Pages 7, 8 Other options and accessories…………....……..………...Pages 9, 10

Dimensions ……………………………………………………………….……Page 10 Specifications ……………………………………………….………………. Page 11

Dumpmaster bin-tippers –premium quality, intelligent design

Dumpmaster bin-tippers have a unique tipping action whereby bins are lifted

straight up, then gently rolled forward around the lip of the skip or hopper being

emptied into. Benefits of this design include a very small ‘footprint’, and a wide

range of tipping heights available (from 700mm to 6 metres or more). Also,

Dumpmasters may be mounted on four castors with no loss of stability.

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4 standard tipping heights,

but can be economically

built to tip at any height.

Cradles are available to

suit virtually any size

and shape of bin

Safety and Operating instructions at eye level

Isolating key switch

or Emergency Stop

Weatherproof controls

Optional front guard panel

Battery, 1-phase, or

3-phase power options

A huge weight capacity of up to 250kg (or 300kg with small modifications). If

you can get the bin to it, a Dumpmaster will lift it! The basic design can be

modified to suit a wide range of bin sizes, shapes, and weights.

Standard Dumpmasters have a galvanised frame and cradle, and are virtually

maintenance-free. Dumpmasters are available either with full stainless steel

construction, or with selected components from stainless-steel for critical

hygiene areas or corrosive environments.

Standard drums and bins do not require clamping – simply place on the cradle

and press the ‘Raise’ button.

Dumpmasters can be fitted with multi-purpose cradles which can empty all

standard sizes from 80 to 240 litre bins or even 80 to 360 litre bins with no

adjustment.

Dumpmasters are highly versatile and can be used in numerous applications,

ranging from emptying rubbish bins into skips to pouring food ingredients into

hoppers or mixers.

No matter what the application, Dumpmasters have proved to be safe,

reliable and economical to operate, year after year.

Hot-dip galvanized main frame

Zinc-plated welded

wire mesh guarding

Safety door interlock system

has a double-break contact

with mechanical separation as

required by safety standards.

Compact design, takes less

than 1m2 of floor space

Non-marking castors

or bolt-down lugs

Optional foot guards

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DM1800

DM2600

‘Standard Series’ Dumpmasters

Dumpmaster ‘standard series’ bin-tippers are an ideal solution for emptying

bins and drums weighing up to 300kg at virtually any height. The tipping action of

a Dumpmaster is one of the safest, most efficient, and easiest to use systems in

the world.

DM1500

Dumpmasters are available in 4

standard tipping heights (700, 1200, 1500,

& 1800mm) but can be custom-built with

any tipping height up to 6 metres.

Cradles are available for most common

bins and drums.

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‘Wide Series’ Dumpmasters

1500mm tipping height,

Custom Plastic Bin on dolly

1500mm tipping height, 660l bin

‘Wide Series’ Dumpmasters employ the same efficient tipping geometry as the

well-proven ‘Standard Series’ machines. They are available with cradles to suit a

range of larger bins, including 660l, 1000/1100l wheelie bins, or square and

rectangular bins. Attachments are available to enable multiple bin sizes to be

tipped, for example a cradle for tipping 1100l bins can be fitted with auxiliary

catches to enable all standard wheelie bins from 80 litres up to 660 litres to be

tipped as well. No adjustment is required for tipping the different sizes – simply

wheel the bin in and empty it!

‘Wide Series’ Dumpmasters can be made to tip at any practical height. They

normally have a hot-dip galvanised frame and cradle, with zinc-plated guarding.

However, some or all of the machine components can be made from stainless-

steel for use in hygiene-critical areas or harsh environments.

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Options and Accessories for Dumpmaster bin-tippers

A range of accessories is available to provide additional features or

functionality for Dumpmaster bin-tippers. Many of these features

can be retro-fitted to existing machines.

Guarding Options and accessories:

Front panel: A pressed steel panel is

available for the front of standard

series Dumpmasters. Note

that this face is normally up

against the bin being tipped

into, but in some cases is

required to provide additional

protection.

Foot Guards: Foot guard pressings are

available for most Dumpmasters

(including the wide series models), to

prevent operators’ feet going under the

machine frame. The guards bolt between

the frame and castors, and are very easily

fitted.

Left-hinged door: the door on standard machines in hinged on the right-

hand side. Left-hinged doors are available if specified at the time of ordering.

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Operator Guard: A polycarbonate

guard screen is available to protect the

operator from glass or chemical splashes.

25mm mesh guarding: the standard mesh is

50 x x4mm, which allows fingers through but no

more. Smaller mesh is available if required.

PET-G guarding: PET-G guarding panels are

available in place of the standard welded wire

mesh guards. PET-G is virtually unbreakable

(used for manufacturing soft-drink bottles),

but is more difficult to keep looking clean than

wire mesh.

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Electrical Options and Accessories:

Power Supply: Dumpmasters can be powered by 1-phase, 3-phase,

battery, (or even compressed-air for use in hazardous areas). In all cases, the

power supply is used to run a motor, which in turn drives a hydraulic pump.

The lifting pressure and speed are accurately controlled, resulting in a safe,

smooth operation.

Auto-cycle option: an auto-cycle controller is available for mains-powered

machines only. This unit connects directly into a standard wiring loom, and

has 3 potentiometers to adjust the raise, hold, and lower times. For more

complex functions (e.g. interacting with other equipment) a programmable

relay is available.

Door-end controls/

2-hand controls:

The controls can be mounted at

the ‘door end’ of the machine so

the operator is well away from

the product as it empties. As a

further safety measure, dual

controls can be fitted, requiring

the use of both hands to

operate.

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Certified Door latch: the door switch system on standard Dumpmasters

is safe and reliable, and uses a double-break mechanical contact as required

by safety standards. However, it is not a certified system. Approved door

switches can be fitted if required.

Additional Controls: Additional controls can be fitted on the opposite side

to standard. Several options are available:

The simplest and cheapest method is to have the Raise/Lower buttons mounted in the vertical cover on the opposite side. The standard controls can be retained as well if desired. They can be mounted in any of the 3 faces. An Emergency Stop or key switch can also be provided.

Steel covers can be fitted to the both sides. The power pack normally remains in the standard side. Controls can be fitted on either or both sides.

Note: the power-pack covers can be fitted on the right-hand side instead of the left-hand side. This is not generally recommended, as the entire machine needs to be built to the opposite hand.

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Other Options and Accessories

Frame-mounted chutes: 2 standard frame-mounted chutes are available for

situations where the Dumpmaster cannot go right up against the skip, bin,

or hopper. Note that the tipping height generally needs to be increased to

allow for the slope of the chute. The chutes attach easily with 2 bolts, and can

be folded up out of the way when not in use.

Custom chutes are also available.

Bin Hooks: The Bin-Hook kit

attaches quickly and easily

to most Dumpmasters,

allowing them to be attached

securely to a bin or skip. Several

different versions are available, to

suit different bins. The Hook frame

can be simply mounted at any height,

without fastenings.

DM1800 with 200mm chute and 120l bin DM1800 with 300mm chute and 240l bin

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Stainless-steel construction:

Dumpmasters are available either

completely constructed from stainless-

steel, or with selected components made

from stainless-steel.

Corrosion-resistant lifting chains: if

the Dumpmaster is to be used in a

corrosive environment, nickel-plated

lifting chains can be supplied. These offer

a similar level of corrosion-resistance to

stainless-steel while retaining the

strength of standard chains.

Scales: where product needs to be accurately weighed, platform scales can be

provided to fit under the cradle. The weight of the cradle, bin, and product is

recorded before emptying, then the bin and cradle are weighed again after

emptying; the difference is obviously the weight of the product. The cradle

does sit slightly off the ground, and a ramp is provided with the scale kit.

Standard Dimensions (mm)

Model Tipping height

Width Length Height

‘Standard Series’

Dumpmaster

700

950 1150

1765

(T+1065mm) 1200 2265

1500 2565

1800 2865

Dumpmaster 660

1500

1780 1275

3155

(T+1655mm) 1800 3455 2100 3755

Dumpmaster 1100

1500

1780 1525

3245

(T+1745mm) 1800 3545

2100 3845

1800 3602

Main Frame

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Electrical Specifications:

Motor Type Supply Voltage Power Current Draw Control Voltage

1-phase 200 – 240Vac 1.1kW 6.5 Amps 24Vac

3-phase 400 - 430Vac 0.75kW 1.9 Amps 24Vac

Battery 12Vdc 0.80kW 125 Amps 12Vdc

IP Rating: The Raise/Lower, key switch, and Emergency Stop switches are rated to

IP66.

Motors are rated to IP54 but are mounted inside a steel cover which provides

additional protection.

Castors: 4 x 100mm swivel castors with ‘Blue Resilex’ wheels (2 with brake)

Hydraulic:

Pressure-compensating valve to regulate lowering speed

Pressure-relief valve to limit lifting capacity.

Also available:

Quikstak ‘smart-stacker’ ‘Crate Wizard’ manual / powered, stationary / mobile Crate stackers