duraclutch installation 15-506 dc-ranger8006x6...
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DURACLUTCHINSTALLATION15-506DC-RANGER8006X609RANGER7004X4
SVI,LLCREV2PART#:15-506MODEL:DC-RANGER8006X609RANGER7004X4DESCRIPTION:RANGER8006X6ANDMY09RANGER4X4700EFI (NOTMY07,08RANGER4X4700EFIORMY09RANGER6X6700EFI) KITCONTENTS:110-071PRIMARYCLUTCH 2 90-019 WASHER-SHOULDERPII5132441 3 10-055 SECONDARYCLUTCH4 10-101ASM-TORQUESTOPGEARBOXMOUNT 5 3211162BELT 6 30-093 TOOL-BELTINSTALLPII2877408 7 97-008 DECALS-CLUTCHHOUSINGANDDASH3211162 8 OWNER'SMANUALSUPPLIMENT9 WEIGHTCHART 10 INSTALLATIONINSTRUCTIONS15-506(THESEINSTRUCTIONS) NOTEREGARDINGTHETORQUESTOPANDENGINEMOUNTS:AtorquestopissuppliedwiththeDURACLUTCHkit.Installingthetorquestopisoptional.InstallationisrecommendedifoptimumaccelerationandenginebrakingaredesiredandespeciallyiftheRANGERisusedtocarryorpullheavyloads.Howthetorquestopworks:TheRANGER8006x6andMY09RANGER7004X4engineandtransmissionaremountedindependentofeachother.Theengineisrubbermountedforvibrationisolation.Whentorqueistransmittedthroughthebelttherubbermountsflexandtheengineispulledtowardthesecondaryclutchonthetransmissiontendingtoloosenthebelt.Thepurposeofthetorquestopistolimittheenginemovementwhenacceleratingandenginebraking.Thetorquestopmaintainsbelttensionandkeepsthebeltfromslipping.Enginemounts:Nowisagoodtimetocheckmotormounts(4places)toinsurenonearebroken(separated)orvehicleperformancewillbeadverselyaffected.Thebestwaytodothisistouseaprybartomovetheengineawayfromthemount.Ifthemountisbrokenitwillseparatewhenyoumovetheengineawayfromthemount.Replaceanybrokenmotormounts.Ifyoudecidetoinstallthetorquestopwerecommendinstallationnow,sincemuchoftherequireddisassemblyisalreadydone.IfnotinstallingatthistimeskiptoDURACLUTCHINSTALLATION.
TORQUESTOPINSTALLATION:1. Removeclutchhousingbackandinstallthetorquestopbracketwiththegearboxboltsasshown.
Torquenutsto32ft-lbf.
PROCEEDURETOSETTORQUESTOP:2. Ifneededtrimhosetoclearpad(noneedtoremovehosetotrim)orloosenthehoseclampand
movethehoseup.Tightentherubberpadagainstenginesothepadjusttouchestheengineonthebottomsideofthepad.Holdrubberpadfromturningandlockjamnut.Theupperpartofthepadshouldnotbetightagainsttheengine.Note:Ifthepadistightagainsttheenginewhenidlingorinsteadystaterunning,undesirableenginevibrationwillbefelt.Whentheengineisacceleratingorinenginebrakingmodeitshouldpullbackagainsttherubberpadkeepingthebelttightsoitwon’tslip.
3. Whenreinstallingclutchhousingbackinsuresealsaregoodorreplace.
PHOTOOFTORQUESTOPINSTALLATIONWITHCLUTCHHOUSINGBACKREMOVED
Engine
Transmission
TorqueStopBracket
RubberPad
JamNut
Trimhoseormoveupifneeded
MotorMount
DURACLUTCHINSTALLATION1. RemovetheSecondaryclutch.2. InstallDURACLUTCHSecondary.IfthereareanywashersbehindtheSecondary,removeone
washer.Tightenboltto17ft-lbf.3. RemovePrimaryclutchbolt.RemovethePrimaryclutchwithapuller(SVI25-127).Greasingtheend
ofthepullerslightlywillaidinremoval.Donotgetgreaseonanyclutchcomponents.4. Cleantheenginetaperedshaftwithalcoholordegreaser.Donotlubricate.5. SlipthebeltintotheDURACLUTCHPrimaryandovertheSecondary.6. InstallDURACLUTCHPrimarywithshoulderwasherasshown.Tightenboltto47ft-lbf.
7. Installthebeltasfollows,ifthePrimaryandSecondaryclutchesarealreadyinstalled.PlacebeltinthePrimaryandopentheSecondarysheaveswiththeBeltInstallationToolprovided(seephoto).RollthebeltintotheSecondarysheaves.
8. Setbelttension.Placetransmissioninneutralandsetparkbrake.APPLYFOOTBRAKETOINSUREVEHICLEREMAINSSTATIONARY.ApplyslightthrottletoturnSecondary.
9. Installouterclutchhousing.Insuresealisgoodorreplace.
DURACLUTCHPRIMARYDRIVE
O.E.PlasticSleeve
ShoulderWasherSVIPN90-019,PIIPN5132441SuppliedwithDURACLUTCHKit
O.E.FlatWasher
O.E.Bolt
O.E.LockWasher
O.E.=OriginalEquipment