endüstri 4.0 ile sanayide yeni bir çağ

© 2014 SAP AG or an SAP affiliate company. All rights reserved. 1 Internal

Industry 4.0: Revolution in Manufacturing

Carlos Portillo Business Development, Center of Excellence - LoB Manufacturing & Sustainability

../../../Videos/I2P_Video_HD.mp4

© 2014 SAP AG or an SAP affiliate company. All rights reserved. 2 Internal © 2014 SAP AG. All rights reserved. 2 2

Trends in the Industrial World Devices, Processes and Business

Connected City

Connected

Energy

Connected

Industry Connected

Flight

Connected

Car

1 B

2005

6 B

2015

24 B

2020

Connected Devices Connected Processes Connected Business


Internet of Things Content, People and Things

Internet of

People

Internet of

Content

Internet of

Things

Social internet platform, like Twitter,

Facebook, Google+, etc.

Car, vending machine, container, wind

mills, devices of all type

World wide web, communities,

YouTube, industry portals, etc.

© 2013 SAP AG. All rights reserved. 4 Internal © 2014 SAP AG. All rights reserved. 4 4

The world of manufacturing continues to change The fourth industrial revolution

Internet of Things Connected via one protocol

Mobile Computing Affordable access to

information

Social Media Knowledge sharing

in communities

Big Data &

Predictive Analytics Understanding and

extrapolation

Machine 2 Machine Self regulation

Key Enablers

End of the

18th century

Early 70s

Beginning of

20th century

Today *Source: DFKI (2011)

1st Industrial Revolution

adoption of mechanical production facilities

by using water and steam power

2nd Industrial Revolution

adoption of work-sharing mass production

by using electrical power

3rd Industrial Revolution

use of electronics and IT to

automate the production

4th Industrial Revolution

based on cyber-physical

systems

© 2014 SAP AG or an SAP affiliate company. All rights reserved. 5 Internal © 2014 SAP AG. All rights reserved. 5 5 © 2013 SAP AG or an SAP affiliate company. All rights reserved. 5

Mechanic

Electronic

SW

Source: Adapted from „Software gibt den Takt vor“, C.Kühnl in „Mechatronic & Fertigung“, 2010

Software

Mechanic

Electronic

Mobile

Communic

ation

System Thinking

Services

Companies need to establish a culture of “System Thinking” From simple Products to complex Solutions


“We are convinced that manufacturing in the digital world

requires a completely new approach how to run the shop floor.

Therefore our solution is much more connected and intelligent

in order to empower production workers, re-invent flexibly

manufacturing processes and to increase responsiveness. We

build Industry 4.0."

Bernd Leukert

Member of the Executive Board SAP SE


Industry 4.0 It is about new business opportunities

7

Optimize your own product

» Predictive maintenance and service

» Usage based business models

Enable your customer to optimize with your product

» Smart Factory

» Lot size / batch of one

» Product individualization with mass costs

Create additional value beyond your product

» Downstream data and services

» Connected vehicle / location based services

» Leverage Internet of Things and HANA

Compressor vs. Air

Connected Plant by the Open Integrated Factory

Tires and Service


Operator (Customer)

Predictive

Maintenance

(M2M+HANA+ESP)

Field Service Field Sales

App

Web

App

CRM

Service MRS Syclo

Visual

Enterprise

» New Business Models, Competitive

Differentiation

» Condition Monitoring, Predictive

Maintenance

» Service Efficiency and Product

Performance Increase

Industry 4.0 and Idea to Performance Customer use case: Predictive Maintenance

R&D Analytics

Monitor Room



9





» Smart Factory







Compressor vs. Air


Tires and Service



CYBER FLEET | OVERVIEW

» Transforming tires into an active “thing”

» Tire management as new business services offered from Pirelli for fleets to…

» Optimize usage and live-time of tires

» Leverage predictive analytics to create new fleet services

» New insights into product quality and performance in correlation to street conditions, climate, local practices etc. for fleet and Pirelli



11





» Smart Factory







Optimize Logistic Processes across the Value Chain

» Smart Logistics

» Connected Warehouse

Compressor vs. Air


Tires and Service


Industry 4.0 Focus Scenarios by SAP

Remote Maintenance

and Service

Predictions

Digital Memory

Lifecycle

Connected Plant

Vertical integration Top Floor 2 Shop Floor

Adaptive Logistics

Horizontal integration Supply Chain driven, Google Glasses

Focus of today´s

presentation


Long Term Leadership Through Superior Value Past Trends and Respective Additions to the SAP Business Suite

► R/2 Mainframe

» Electronics is standard

» Shift from Supply

Chain to Value Chain

» Worldwide harmonized

ERP Processes

» Mechatronics / Digital

Manufacturing

» Embrace Green

and Green Lean

» E-Cars

» Cyber Physical System

► Lighthammer

Acquisition

SAP MII

PA

ST

TR

EN

DS

SO

LU

TIO

N

EX

TE

NS

ION

S

► Visiprise Acquisition

SAP ME ► Right Hemisphere

Acquisition

SAP VE ► SAP PCo

► R/3 PP

MRP

Prod. Orders

Proc. Orders ► SAP SFD

► Syclo

► Ariba

» Industry 4.0

2012 2008 1995 2005

» Connected Plant


Trends

» EMI (Enterprise Manufacturing Intelligence)

» Process and system harmonization

» Traceability, process enforcement

» GREEN, Energy Management

» Connected environment

Customer Challenges

» Transparency and Interoperability

» Semantic Business Layer

» Sustainable Manufacturing

Energy, Visibility

Corp

ora

te

Pla

nt (d

ece

ntr

al)

SF

AC

PLC DCS PLC PLC DCS …

SAP Manufacturing Whiteboard

Composites Analytics

SCADA DB MES Historian SFD Maint-

enance

BW

Business

Suite

Cloud

SAP Manufacturing

Execution Suite


Corp

ora

te

Pla

nt (d

ece

ntr

al)

SF

AC


Benefits

» Integrated MFG Solution

» Out of the box integration

» Transparency

» Composites

» Operator dashboards

» RDS available


SCADA DB Historian Maint-

enance

HANA

Customer Success

» Valero, 220 M$ / year

» Caterpillar, ABB

» Coca Cola

» Pepsi Corporation

» Sika: RDS BM

» Phillips, 50% Quality improvement

SAP Manufacturing

Execution Suite

Mobile

Intelligence Integration Innovation

SAP ME SFD

SAP MII PCo

SAP OEE Overall Equipment Effectiveness

SAP MII 2014

MRP on HANA 2014

SAP ME 2015

CONNECTED PLANT

BW

Business

Suite

Cloud


Corp

ora

te

Pla

nt (d

ece

ntr

al)

SF

AC



enance

HANA

SAP Manufacturing

Execution Suite

Mobile


SAP ME SFD

SAP MII PCo

Thing Thing Thing Thing Thing

Consumer Consumer Consumer Consumer

Internet of Things (IoT)

Cloud


Connected Plant with the Open Integrated Factory Internet of Things (IoT)

Cloud for

Service

Business

Suite


Pla

nt (d

ece

ntr

al)

SF

AC



enance

HANA

SAP Manufacturing

Execution Suite

Mobile


SAP ME SFD

SAP MII PCo


Connected Plant with the Open Integrated Factory Internet of Things (IoT)

» Visualization Services

» Analytical Services

» Business Logic Services

» Message Services

» Data Services

Thing Thing Thing Thing Thing

Consumer Consumer Consumer Consumer

Internet of Things (IoT)

Cloud

Cloud for

Service

Business

Suite

Corp

ora

te


There are multiple options for SAP in the Shop Floor

SAP MII

SAP ERP

SAP PCo

SAP ME

Machine Entry ME POD

SAP Manufacturing Execution System SAP MII with or without Worker UI*

SAP ERP

SAP MII

Worker UI* Machine Entry

SAP PCo

* Planned shipment in Q2 / 2013

Shop Floor

Enterprise

Range of use

» Manufacturing

Execution

System

Target Industries

» Discrete Industries

Highlights

» Tracking & Tracing

on SFC / Serial Number

» Non Conformance Handling

» Interlocking

» Production Data Acquisition

» KPIs, Reporting & SPC

» Highly Extensible

Range of use

» Integration & Intelligence

» Reporting & Analytics

» Individual Scenarios and Use

Cases

» Worker UI*

Predefined MII Content for

Data Collection for less

complex scenarios

Target Industries

» All Manufacturing Industries

Highlights

» Highly Extensible


SAP Manufacturing Integration and Intelligence Overview of the Strategic Platform for the Connected Plant

Business Logic Services

Visualization

Quality Engine

KPIs/Metrics/Alerts

Data Services

Manufacturing Integration & Intelligence

Composition

Environment

PLAN MAKE DELIVER

ERP SCM PLM

LIMS/Inspection/

Equipment Testing

MES SCADA/HMI

Plant Data

Collection

Wireless

Integration Environmental

Building Management

Plant Historian

Plant DB

DCS/PLC

via OPC

INTEGRATION

Distributor/

Customers Supplier/Contract

Manufacturer

Performance

Management Worker UIs

Plant Connectivity

Manufacturing

Analytics

ERP Business Process

Simplification


Downtime Reporting


Breakdown Reporting


Line and Machine Overview Detailed Views

Line Overview Machine Overview


3D VE and SAP MII Integration Solution Management Roadmap

SAP MII & VE HTML 5 Viewer Integration

to SAP MII Self Serve Composition

Environment �Dynamic Labels on 3D for SAP MII display of real-

time data

© 2013 SAP AG. All rights reserved. 24 Internal

Video – Connected Plant with the Open Integrated Factory

(German)

(English)

SAPVideoMOM

Channel

../../../../Videos/SAP_Hannovermesse_Open_Integrated_Factory_German.mp4

../../../../Videos/SAP_Hannovermesse_Open_Integrated_Factory_English.mp4

http://www.youtube.com/sapvideomom


SAP at Hannover Industrial Fair 2014 Full Process Control by SAP Manufacturing Suite

» Maintain all factory automation relevant data within SAP ERP / SAP PLM

and SAP ME, including

Routing

NC program

PLC parameters

QM measurements

» Download all automation relevant information to PLC / device via SAP PCo

» Material / order specific tolerance check within SAP ME

» Return decision through SAP PCo to machine (PLC)

» Open / close locking mechanism inside machine based on this decision

Seamlessly integrated process and information flow from Top Floor to Shop Floor

WORKFLOW


MONITOR

Connected Plant The Connected Plant in the Extended Supply Chain

DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE

ERP

» Production plan

» Bill of materials (BoM)

» variant management

» production steps

» Serial Numbers

» Quality results per lot

» Order confirmation

» Inventory update, Equipment usage

» Production details management

» Detailed and flexible

» production step routing

» Shop floor controls for each step

» Log parametric data

» tolerance checks

» Return „conformance“ or „non-conformance“ decisions

» Mapping of ME production details

to PLC control parameters (recipe) » Mapping of ME production details to PLC control

parameters (recipe)

» Sensor detects material carrier

» Requests control parameters from ME PLC

(Machine)

» Machine reports completion and requests next operation

ME & MII

PCo

Co

nn

ecto

rs



SAP Headquarters, Walldorf


SAP Overall Equipment Effectiveness (OEE)

Definition | Overall Equipment Effectiveness quantifies how well

a manufacturing unit performs relative to its designed capacity,

during the periods when it is scheduled to run.

Motivation

» Combines plant performance with business context

» Combines quantitative performance measures with goals

» Facilitates corrective action at the plant level and across plants

» Enables improvements across the enterprise including supply

chain, sustainability and financial

Value

» Real-time visibility to plant performance and ability to

compare performance across assets and plants leads directly to

reduced manufacturing costs.

Improved Return on Assets

Improved Costs of Goods Sold

Improved Resource Utilization

Plant A Plant B Plant C

Shop

Floor

Top

Floor

SAP

ERP

HANA

Database

Buying Center | COO, Head of Manufacturing, Plant Managers

M2M

SmartEverythink

Top Floor / Shop Floor

Industrie 4.0

IoT

Real-time

Visibility Performance


SAP Overall Equipment Effectiveness (OEE)

Solution Highlights

» Single, common framework

for all plants

» Enterprise wide repository

of operational data

» Cross plant performance

comparison

» Combined with business context

» Broader business implications

of performance loss

» Framework for performance

capability and production

improvement


Pow

ere

d b

y S

AP

HA

NA

Monitoring Process & Production Planning

Logistics

public cloud

SAP Business Suite

(ERP, APO, …)

on-premise SAP FIORI

SAP Manufacturing Execution Suite (SAP ME, MII, PCo)

Manual Data Entry Automatic Data Entry (Machine Connectivity)

Shop F

loor

SAP Responsive Manufacturing Strategy Cloud / On-Premise / Shop Floor

LIMS MES SCADA / HMI Plant Data

Collection

Wireless

Integration Environmental

Building Management

Plant

Historian Plant DB DCS

PLC

Cloud fully integrated with on premise investments

© 2013 SAP AG. All rights reserved. 33 Internal

SAP Manufacturing in Social Media Follow us and stay tuned

YouTube Channel for Manufacturing

Watch manufacturing customer success references, leanr about intereting topics

and news with the videos shared on the oficial channel from SAP Manufacturing.

Link: http://www.YouTube.com/SAPVideoMOM

Enterprise Manufacuring Operations on Facebook

Wanted to be informed whenever important topics related to manufacturing come

out? Wanted to get latest news in your facebook account? Please join the facebook

page for SAP Manufacturing. Link: http://www.facebook.com/SAPMFG

SAP Manufacturing on Twitter

Interest in receiving manufacturing tweets from SAP? Please join the twitter channel

for SAP Manufacturing and stay tuned. Link: http://www.twitter.com/SAPMFG

Enterprise Management Operations

Connected to LinkedIn? Wanted to get updated and interact with the stakeholders?

Questions to the community of just interested in ongoing discussions? Join us.

http://www.youtube.com/SAPVideoMOM

http://www.youtube.com/SAPVideoMOM

http://www.facebook.com/SAPMFG

http://www.facebook.com/SAPMFG

http://www.twitter.com/SAPMFG

http://www.twitter.com/SAPMFG

http://www.linkedin.com/groups?about=&gid=3756546&trk=anet_ug_grppro


Carlos Portillo

Business Development

Center of Excellence – Manufacturing & Sustainability LoB

SAP Netherlands

[email protected]

Thank You …


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No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG or an SAP affiliate company.

SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG (or an SAP affiliate

company) in Germany and other countries. Please see http://global12.sap.com/corporate-en/legal/copyright/index.epx for additional trademark information and notices.

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National product specifications may vary.

These materials are provided by SAP AG or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP AG or its

affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP AG or SAP affiliate company products and services

are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an

additional warranty.

In particular, SAP AG or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or

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endüstri 4.0 ile sanayide yeni bir çağ

Technology

4internal2014 sap ag

sap affiliate company

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executive board sap

industrial world devices