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Portable Power Solutions for Plant Turnarounds Engineering Safety & Productivity

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  • Portable Power Solutions for Plant TurnaroundsEngineeringSafety &

    Productivity

  • 2 3

    Portable Power Solutions for Plant Turnarounds

    Cooper Crouse-Hinds’ Industrial and Hazardous Portable Power Platform utilizes our industry-leading portfolio of NEC and IEC plugs and receptacles to provide custom solutions that improve the safety, time and control of power distribution for turnarounds.

    Improve safety, time and control of power distribution for turnarounds with Cooper Crouse-Hinds as your partnerEquipment Readiness Days Before Shutdown

    • Eliminate the risk of unsafe portable power equipment

    • No issues with limited power supplies

    • No rush to install distribution centers and lighting during shutdown

    • No worries of equipment not working

    • No worries of contractor equipment not mating with outlets

    Improve safe control of power during turnarounds with equipment that is on-site, operational and ready-for-use.

    Current SituationCooper Crouse-Hinds

    Solution

    Power Off

    Install Equipment

    Install Equipment(Power On)

    Perform Maintenance

    Perform Maintenance

    Remove Equipment

    Remove Equipment(Power On)

    Maximize safe power readiness.

    Current Situation

    • Risk of unsafe equipment installed or used in classified areas.

    • Wasted time spent during shutdown moving and connecting portable power equipment.

    • Risk that equipment will not work or mate properly at start of maintenance (cannot be validated until shutdown occurs).

    • Wasted time spent unplugging and removing equipment before power is restored.

    The Cooper Crouse-Hinds Solution

    • Install and validate products before power shutdown, allowing maintenance to begin immediately after power is turned off.

    • Issue safe and reliable cable assemblies to contractors upon arrival, eliminating lost productivity due to product mating errors and control power consumption in classified areas.

    • Safely restore plant operations before removing portable equipment.

    Portable Power CartsEngineered and manufactured for NEC and IEC applications in hazardous or ordinary locations. Power carts are custom-built to each customer’s unique application and are available with a huge number of design features, including overload protection, forklift tubes, environmental protection, lifting eyes, locking wheels, lockout/tagout, and more.

    Portable LightingCooper Crouse-Hinds market-leading luminaires are available in carts or stands, allowing for the set-up of your temporary lighting system within the hazardous area before shutdown.

    Cable Assemblies and GFCI DevicesSafe and reliable cable assemblies in a large variety of devices, sizes, amperages, and lengths. Available with our industry-leading NEC product brands including Arktite®, Ark•Gard®, Posi-Lok®, and Cam-Lok®, as well as IEC configurations such as IEC 309 and Ex-Link®.

  • 4 5

    Portable Power Solutions for Plant Turnarounds

    Cart/Skid Sizes

    Non-Hazardous Hazardous

    Cart/Skid Sizes

    Hazardous

    Non-Hazardous Non-Hazardous

    Technical Specs

    Hazardous Industrial Non-Hazardous

    Specifications Specifications

    Primary Voltage: 240 – 600VMax Primary Current: 100A Max Secondary Voltage: 480V

    Max Secondary Current: 225AMax Secondary Current w/ Main: 100A

    Primary Voltage: 240 – 600VMax Primary Current: 200AMax Secondary Voltage: 480V

    Max Secondary Current: 225AMax Secondary Current w/ Main: 225A

    Compatible Components Compatible Components

    ReceptaclesCPSENRCES FSQC CESD

    Transformers30 kVA 45 kVA

    PanelboardsEPLBN 24 circuitEXDBN 24 circuit

    DisconnectsEIB

    ReceptaclesCPS ARENR WSQCCES WLRS FSQC WLRD

    Transformers25 kVA 45 kVA30 kVA 50 kVA37.5 kVA 75 kVA

    Panelboards18 circuit 30 circuit 42 circuit

    Disconnects30A, 60A, 100A, 200A

    Technical Specs

    Hazardous Industrial Non-Hazardous

    Specifications Specifications

    Primary Voltage: 240 – 600VMax Primary Current: 100AMax Secondary Voltage: 240V

    Max Secondary Current: 225AMax Secondary Current w/ Main: 100A

    Primary Voltage: 240 – 600VMax Primary Current: 100AMax Secondary Voltage: 480V

    Max Secondary Current: 225AMax Secondary Current w/ Main: 225A

    Compatible Components Compatible Components

    ReceptaclesENRCPSCESFSQC

    Transformers7.5 kVA9 kVA10 kVA15 kVA25 kVA

    PanelboardsEJB 12 circuit

    DisconnectsEIB

    ReceptaclesCPS ARENR WSQCCES WLRS FSQC WLRDWater tight Twist lock

    Transformers7.5 kVA9 kVA10 kVA15 kVA25 kVA

    Panelboards18 circuit 30 circuit

    Disconnects30A, 60A, 100A

    Cart / Skid 1Width: 30”Length: 40”Height: 58”

    Cart 1Width: 28”Length: 14”Height: 58”

    Cart 2Width: 28”Length: 14”Height: 58”

    Cart / Skid 2Width: 42”Length: 46”Height: 58”

    Cart / Skid 3Width: 40”Length: 62”Height: 58”

    Cart / Skid 4Width: 33”Length: 62”Height: 58”

    4-Wheel & Skid2-WheelB

    C

    DE

    A B

    C

    D

    E

    A B

    C

    D

    E

    F

    Design Features

    Removable Roof

    Lifting Eyes

    Durable & Robust Carbon Steel Frame

    Forklift Confinement Tubes

    Enclosed Design Protects Components

    Caster, Pneumatic, Semi-Pneumatic, or Solid Rubber Wheel Options

    A

    B

    C

    D

    E

    F

    Design Features

    Lifting Eyes

    Power Cord Holder

    Durable & Robust Carbon Steel Frame

    Pneumatic, Semi- Pneumatic, or Solid Rubber Wheel Options

    Forklift Confinement Tubes

    Enclosed Design Protects Components

    A

    B

    C

    D

    E

    F

    APower CartsSolutions designed for industrial and hazardous applicationPlant turnarounds can be complex, chaotic and costly events. During your next shutdown, turn to Cooper Crouse-Hinds for safe, reliable electrical power equipment that ensures efficient and successful operations.

    • UL 1640 compliant• 2-wheel, 4-wheel and skid options• Standardized cart sizes reduce lead times and

    eliminate potential on-site placement issues• Hazardous area power carts eliminate need

    for time-consuming area declassification and equipment monitoring F

  • 6 7

    Portable Power Solutions for Plant Turnarounds

    Ark•Gard™ SeriesPortable ENR-GFCI AssembliesPortable ENR-GFCI Assemblies are used:

    • To interrupt a circuit when a ground fault is detected on portable equipment which may be handled by personnel in hazardous locations

    • With electrical equipment such as portable hazardous-rated hand lamps

    • Suitable for use in Class I Division 1 and 2 locations

    Design Features

    • Provides hazardous location earth leakage protection to maximize safety of plant personnel

    • Solution to OSHA’s requirements for GFCI protection when using portable equipment in hazardous areas

    • LED indicator light provides indication that the receptacle is energized and ready for use

    • Available with either a red or green LED indicator light to provide indication that the receptacle is energized and ready for use

    • Assemblies still consist of the same high quality components that make up the industry-leading Ark•Gard series

    Ordering Information

    Amp Pilot Light Portable ENR-GFCI Cat. #

    20Red LED ENR22201 PGF1 RLED

    Green LED ENR22201 PGF1 GLED

    Portable GFCICable AssembliesPortable GFCI Cable Assemblies allow for:

    • Non-hazardous equipment connections with hazardous receptacles when areas have been declassified or hot work permits issued

    • Earth leakage personnel protection when operating equipment such as drills, saws and hand lamps

    Design Features

    • Improve Safety - earth leakage protection provides assurance that personnel and equipment are protected from ground fault hazards when performing maintenance

    • Increased Reliability - construction meets Cooper Crouse-Hinds superior quality standards

    • Increased Time Savings - turn-key solution eliminates need for hazardous plugs to be installed on non-hazardous power tools

    • Increased Flexibility - available with a variety of plug options to mate with a range of installed base of Cooper Crouse-Hinds receptacles

    Ordering Information

    Plug Style Plug Pin ConfigurationPlug

    RatingsGroup Trip

    CurrentCord

    Length Cord Gauge Cable Assembly Cat. #

    ENP5201NEMA 5-20

    20 Amp 125 Volt

    4-6 mA 2’ 12/3 AWG ENP5201 GFI

    ENP5151NEMA 5-20

    15 Amp 125 Volt

    4-6 mA 2’ 12/3 AWG ENP5151 GFI

    CPP516UL 1686 2W3P

    20 Amp 125 Volt

    4-6 mA 2’ 12/3 AWG CPP516 GFI

    CPP516UL 1686 2W3P

    20 Amp 240 Volt

    4-6 mA 2’ 12/3 AWG CPP516 GFI 240V

  • For more information: If further assistance is required, please contact an authorized Cooper Crouse-Hinds Distributor, Sales Office, or Customer Service Department.

    U.S. (Global Headquarters):Cooper Crouse-HindsWolf & Seventh North StreetsSyracuse, NY 13221(866) 764-5454FAX: (315) 477-5179FAX Orders Only: (866) [email protected]

    Europe (Germany):Cooper Crouse-Hinds GmbH49 (0) 6271 806-50049 (0) 6271 [email protected]

    China:Cooper Crouse-Hinds Pte. Ltd.86-21-2899-3600FAX: [email protected]

    India:Cooper India Pvt. Ltd.91-124-4683888FAX: [email protected]

    Canada:Cooper Crouse-Hinds CanadaToll Free: (800) 265-0502FAX: (800) 263-9504FAX Orders Only: (866) 653-0645

    Middle East (Dubai):Cooper Crouse-Hinds LLC971 4 4272500FAX: 971 4 4298521

    Korea:Cooper Crouse-Hinds Korea82-2 [email protected]

    Mexico/Latin America/Caribbean:Cooper Crouse-Hinds, S.A. de C.V.52-555-804-4000FAX: [email protected]

    Singapore:Cooper Crouse-Hinds Pte. Ltd.65-6297-4849FAX: [email protected]

    Australia:Cooper Electrical Australia61-2-8787-2777FAX: [email protected]

    www.crouse-hinds.comCooper Crouse-Hinds is a registered trademark of Cooper Industries, Inc.©2012 Cooper Industries, Inc.

    Your Authorized Cooper Crouse-Hinds Distributor is:

    Cooper Industries, Ltd.600 Travis, Ste. 5800Houston, TX 77002-1001P: 713-209-8400www.cooperindustries.com

    5033-0212 Printed in USA