epm production capability issue14 reva may2016

Production Capability

Issue 14 | Rev A | May 2016

Innovative

Machining

Solutions

2 Production Capability | Engineered Precision Machining

Contents

Summary | About Us ………………………………….. 3

Contacts ……………………………………………………… 4

Safety Record ……………………………………………… 5

Quality Assurance & Control ……………………….. 6

Production Facilities ……………………………………. 6

Handling & Dispatch ……………………………………. 6

Trading Hours ……………………………………………… 6

Other Services …………………………………………….. 6

Plant & Equipment ………………………………………. 7

Engineered Precision Machining | Production Capability 3

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About Us Engineered Precision Machining (EPM) has gained the reputation as one of Australia’s most respected manufacturers of replacement parts for the following industries: Agricultural

Aviation

Civil

Construction

Defence

Drill and Blast

Exploration

General Engineering

Heavy Industrial

Manufacturing

Medical

Mining

Oil and Gas

Research & Development

Subsea

EPM’s professional and highly skilled team are well versed in a wide range of disciplines for the repair and manufacture of primary machinery, as well as custom made components and assemblies engineered to suit specific applications. Using state of the art CNC equipment, EPM has the capability to precision engineer virtually any component to the original specification while ensuring the highest standard of quality. Both ferrous and non-ferrous metals are used in the manufacturing process and include the following materials: Aluminium

Bisalloy

Brass

Bronze

Carbon Steel

Cast Iron

Copper

Exotic Metals

Hardox

High Tensile

Inconel

Magnesium

Mild Steel

Nylon

Plastic

Polyurethane

Stainless Steel

Steel

Teflon

Titanium

EPM’s reputation is complemented by ISO9001 accreditation and recipients of multiple platinum safety awards.

Vision Statement Mission Statement

EPM envisions becoming the preferred supplier of precision engineering services and products to all businesses in the Mining, Oil and Gas, and General Engineering markets in Australasia.

To grow our business by consistently providing customers with products and services that meets or exceeds their requirements and expectations.

Culture Statement Value Statement

At EPM we encourage all employees to embrace our eight key culture statements that collectively provide a solid foundation on which they can build a satisfying and rewarding career, while contributing to the satisfaction of our customers and the success of our business.

Health and safety in the workplace is everyone’s commitment and obligation

Honesty and integrity in everything we do, both internally and externally

Trust and respect to everyone we come in contact with

Customer service and providing value is a priority and focus

Teamwork and enjoyment in all aspects of the day to day work

Innovative thinking by challenging the status quo and seeking improvement

Development of all employees enabling them to be the best they can be

Empowerment through developing and nurturing positive attitudes and pride

At all times our values will ensure your satisfaction

You will receive excellent customer service that exceeds your expectations

You can be confident that you are dealing with the most trusted, dependable, efficient, and reliable engineering organisation in Western Australia

Your customer needs and requirements will be respected at all times

We will foster a friendly, approachable and professional culture

We will trade with integrity and honesty

We will actively encourage our suppliers to provide excellent service and quality products, delivered on time


Safety Record

2015 | IFAP Platinum Safeway Achiever Award in recognition of a Safety Management System | IFAP Safety Achievement Award for ZERO Lost Time Injuries during assessment period






2009 | IFAP Gold Safeway Achiever Award in recognition of a Safety Management System | IFAP Safety Achievement Award for ZERO Lost Time Injuries during assessment period




2005 | IFAP Silver Safeway Achiever Award in recognition of a Safety Management System | IFAP Safety Achievement Award for ZERO Lost Time Injuries during assessment period

2004 | IFAP Silver Safeway Achiever Award in recognition of a Safety Management System | IFAP Safety Achievement Award for ZERO Lost Time Injuries during assessment period

2003 | IFAP Bronze Safeway Achiever Award in recognition of a Safety Management System

Number of LTI days lost over the last five (5) years: Nil


Quality Assurance & Control EPM operates a formal Quality Assurance system designed to fulfil the requirements of AS/NZS ISO 9001:2008. Externally audited by SGS Australia Pty Ltd [Certificate number AU04/2010].

Production Facilities Total site area: 4077m

2 ………………………………

Workshop area: 2100m2 …………………………….

Lifting: 10 Ton Travelling Gantry Crane ……… Lifting: 5 Ton Travelling Gantry Crane ……….. Lifting: 5 Ton Travelling Gantry Crane …………

Scope for expansion: Large Office area: 105m

2

Clearance: 5m Clearance: 5m Clearance: 5m

Handling & Dispatch Access from workshop/yard door: ………….. Weight restrictions: ………………………………… Road width / bridge height restrictions: …. Freeway access: ……………………………………… Rail access: ……………………………………………… Airport access: ………………………………………… Sea freight access: …………………………………..

Excellent 10 Ton None Excellent: Tonkin / Leach / Roe Excellent: Midland Excellent: Perth Terminals Excellent: Fremantle

Trading Hours / Overtime Normal Hours Overtime Monday – Thursday ……………….. Friday ……………………………………… Weekends / Public Holidays ……

07:30 – 16:00 07:30 – 13:30 As required

As required As required As required

Other Services (can be arranged) Chroming

Delivery

Destructive Testing

Heat Treatment

Nickel Plating

Non-Destructive Testing

Painting (in-house)

Phosphate Coating

Sand Blasting

Material Certificates

Welding (in-house)

Wire Cutting


Plant & Equipment

CNC Machines Milling Turning/Milling KURAKI Horizontal Machining Centre (4 axis) W= 650mm X= 4000mm Y= 4000mm Z= 1600mm Table 1800 x 2200 Max weight 12 Ton

OKUMA Horizontal Machining Centre (4 axis, twin pallet) X= 1000mm Y= 900mm Z= 1000mm

OKUMA Vertical Machining Centre (4 axis) X= 3000mm Y=1150mm Z= 1080mm



MAZAK Vertical Machining Centre (3 axis) X= 560mm Y=410mm Z= 460mm

OKUMA Lathe (2 axis) Diameter 900mm x 3000mm

OKUMA Lathe/Mill (3 axis) Diameter 600mm x 1250mm



OKUMA Lathe Qty 2 Diameter 320mm x 500mm

OKUMA Lathe/Bar Feed Diameter 250mm x 350mm

Manual Machines LATHE ………………………………………. Dia. 1250mm x 5000mm LATHE ………………………………………... Dia. 800mm x 3600mm LATHE ……………………………………..…. Dia. 600mm x 3000mm LATHE …………………………………..……. Dia. 500mm x 2000mm LATHE ………………………………..………. Dia. 400mm x 1000mm UNIVERSAL Mill Qty 1 …….………. 1700mm x 400mm Table …………………………………………………….. X= 950mm Y=300mm

DRO Turret Mills Qty 2 ………….... 1380mm x 250mm Table Centreless Grinder ……… Workpiece Dia. 10mm to 110mm Surface Grinder …………………..…….. Table 800mm x 320mm Cylindrical Grinder ……………………….. Dia. 400mm x 800mm Radial Arm Drill ……………………..… Table 800mm x 1000mm Threading Machine ………………………………… Dia. 50mm Max Swarf Crushing Machine

Hydraulic Equipment CNC Horizontal Honing Machine …………....... Dia. 38mm to ………………………………………………….…Dia. 540mm x 4000mm Long Hydraulic Press …….……………………………………. 160 Ton

Hydraulic Test Bench ………………………………………….. 5000psi Strip & Assembly Bench …….. Dia. 500mm x 8000mm Long Strip & Assembly Bench …….. Dia. 500mm x 4000mm Long

Weld Sets Tig Qty 2 AC MIG & Stick Qty 2

AC/DC MIG & Stick Qty 3

Vehicles Flatbed Truck ………………………………………………….…….. 5 Ton Forklift …………………………………………………………………… 2 Ton

Flatbed Ute Qty 2 …………………………………………………. 1 Ton


Engineered Precision Machining

1 Baldwin St Kewdale Western Australia 6105

PO Box 8 Welshpool Western Australia 6986

Phone +61 8 9353 3899

Fax +61 8 9353 3890

Email [email protected]

ABN 56 009 459 698

ISO9001:2008 [Certificate No. AU04/2009]

Innovative

Machining

Solutions

epm production capability issue14 reva may2016

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