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www.ventherm.com • [email protected] • +45 6263 1868 Catalogue Spray booths – Paint facilities ISO 9001 Quality Management

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Page 1: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

www.ventherm.com • [email protected] • +45 6263 1868

CatalogueSpray booths – Paint facilities

ISO 9001Quality Management

Page 2: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

2 www.ventherm.com • [email protected] • +45 6263 1868

Contents: page

Presentation – expect a bit more from Ventherm 3

Spray/Drying booths 5

- Select references 8

-ATEXzoneclassification 11

Paintfacilitieswithconveyor 12

AHU–Airhandlingunits 14

-Energy-Saving-Package 17

Sprayboothsforautorepair 18

Lifts for operators 20

Container as spray booth 22

Sand blasting booths 23

Paintmixroom 24

Cleaning / mixing cabinets 26

Sprayboxes 27

- Select references 28

-ATEXzoneclassification 29

Under-seal treatment 33

Grindingtables 34

Suction arms for welding fumes, etc. 35

Self-cleaningcartridgefilters 37

Units for room ventilation 38

Airheatingunits 40

Fans 41

Grindingdustextraction 45

Filters 46

Terms of sale and delivery 50

Page 3: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

3www.ventherm.com • [email protected] • +45 6263 1868

Expect a bit more from Ventherm…

Ventherm A/S is an international provider of paint facilities for heavy industries such as Wind Power, Offshore,Defence,TransportationandMachiningindustry.

Our systems are sold in a number of countries all over the world. We have achieved a leading position in the market over the years, especially by focusing on customised and turnkey systems that satisfy customer needs and desires.

The core competency at Ventherm A/S is our knowledge and experience. Our employees arethusourmostsignificantasset,andweexpendsignificantresourcesonbeingabletorecruit, train and retain talented employees. We work on the basis of the fundamental attitudethatouronlyjustificationforexistenceisourcontinuedabilitytocreatevalueforour customers, and we believe that the following are the crucial criteria for Ventherm’s future success:

You can indeed expect a bit more from Ventherm. We take full responsibility for your delivery,andwewillnotbesatisfiedbeforeyouaresatisfied.

We hope the following catalogue will be an inspiration to you.

Economyis strong

Employeesthrive

Customersare satisfied Knowledge

Innovation

Quality

Page 4: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

4 www.ventherm.com • [email protected] • +45 6263 1868

Plug-and-Paint© philosophy:Our unique Plug-and-Paint© philosophy provide added value for our

customers by means of knowledge, innovation, turn-key solutions, on time delivery and a competitive price considering all circumstances.

We customize the paint facility to your needs•

Best available quality on the market, that complies with all applicable standards

•Energy-Saving-Package that reduce your energy consumption >60%

•We improve your EHS (Environment, Health, Safety)

•WeofferaTurn-Keydeliveryincludinghandlingoflocalauthorities,

project management and suplemental installations•

Your focus can be kept on running your own business in the construction phase

•On-time delivery guarantee

•Wecanfinancethepaintfacilityforyou–youpayas

the paint facility earn money for you•

ISO9001qualitymanagementsystem•

Attractive service agreement is available•

When dealing with Ventherm A/S, all you have to do, is:

Plug-and-Paint©

Page 5: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

5www.ventherm.com • [email protected] • +45 6263 1868

Spray/drying booths:

Stand-alone spray/drying booth:•Mustbebuiltasanindependentfiresectionwithfiregates

and doors for industrial applications.

•PerformedaccordingtoEN12215andrequirementsfrom localfireauthorities.

•Airvelocity0.2–0.3m/sec.verticallyarounditems.

•Airinjectionintheentireceilingthroughfilters, which creates counter pressure and ensures an even injection in the entire booth.

•Exhaustventilationinthefloor–aroundtheunit.

•Paint-stopfiltersareplacedunderthefloorgrates.

•Amountoflightmustbemin.600luxaccording toEN12215.

•ClassifiedasATEXzone2.

•Lotsofpossibilitiesforadditions,e.g. - Lifts for operators -Pitinthefloor - Cranes etc.

Page 6: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

6 www.ventherm.com • [email protected] • +45 6263 1868

Spray/drying booths:

Double combined spray/drying booth with separation doors:•Samerequirementsasthoseforastand-alonebooth–seepreviouspage.

•Inprinciplecontructedlike2independentboothswhichareseparatedbya separation gate in full width and height.

•Thereby,maximalflexibilityandpossibilitiesof lacquering large as well as small units in an energetically responsible way are obtained.

•Whentheseparationgateisopen,theboothwill always work as one large booth.

•Whentheseparationgateisclosed,thetwo spray/drying booths can run independently.

Page 7: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

7www.ventherm.com • [email protected] • +45 6263 1868

Shipyard with horizontal ventilation

Booth with split roof for insertion of units with a traverse crane

Fly hangar with zone controlled vertical ventilation

Spray/drying booths:

Custom design:(for example for wind turbines, offshore, the airplane industry, or shipyards):•Whenpaintingverylargeobjects,tosome

extent, a less strict set of rules applies for establishment of ventilation and exhaust ventilation than in ordinary spray/drying booths.

•SaidrulesaredescribedinEN12215.

•Venthermknowsalltherulesaswellashow to design the best solutions without compromizing safety. At the same time, it is important to keep reduction or optimization of energy consumption in mind.

Page 8: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

8 www.ventherm.com • [email protected] • +45 6263 1868

US Air ForceF16Fighterspraybooths–Plug-and-Paint©

Siemens Wind Power Multizonepaintboothsforwind turbine blades.

Spray/drying booths:Select references:

Page 9: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

9www.ventherm.com • [email protected] • +45 6263 1868

Vestas Wind Systems

Kongsberg Defence & Aerospace

Spray/drying booths:Select references:

Paint booths, sandblasting booths, metallizing booths, IR drying and paint-mix-room.

Plug-and-Paint paint facility with 2 spray/drying booths, a drying booth and paint-mix-room. All booths are equipped with our energy-saving-package.

Page 10: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

10 www.ventherm.com • [email protected] • +45 6263 1868

Kalmar Industries

NettBuss

Turn-key paint facility for washing, painting and drying of units in the same booth. The booths are, of course, equipped with our energy-saving-package.

3largespray/dryingboothswithWall-Manlifts as well as a fully equipped paint-mix-room. The booths are equipped with our energy-saving-package.

Spray/drying booths:Select references:

Page 11: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

11www.ventherm.com • [email protected] • +45 6263 1868

Thezoneclassificationshouldalwaysbedoneindividually.Thisisonlyanexample.

In Ventherm’s systems there is only compressed air for the spray equipment when the booth is ventilated with adequatefreshair.Duringnormaloperationtheboothisventilated150to200timesanhour.Thischangeinairis so large that it will keep the concentration of organic solvent far below 25% of the LEL (lower explosion limit). Inprincipletheboothwillthereforebeunclassifiedduringspraying,seeninanaverageview.Therewillhoweveralways be places in the booth where the concentration of organic solvent is higher (right in front of the spray gun), why the lowest class will necessarily be zone 2. We therefore classify the booth as zone 2 during spraying. The booth doors may not be opened during spraying. This is why the zone delimitation for zone 2 follows the booth’s innerdimension,withanadditional1m-safetyradiusbydoors,gatesetc.During spraying 90% of the organic solvents are considered spontaneously released. Thus only 10% if the organic solvents remain for the drying process. Before the booth switches to drying with recirculation and the temperatureincreasestheboothisbylawrequiredtoventilatefor10minuteswithcleanfreshair,still150to200times an hour. A large part of the solvents will therefore have evaporated and the average concentration in the booth will not exceed 25% of the LEL, even in case of discontinuance of ventilation. During normal dry operation theboothisventilatedwithsupplyofapprox.20%freshair,equivalentto30-40timesanhour.Theboothisthereforeinprincipleunclassifiedduringthedryingprocess.Astheboothisalreadyclassifiedaszone2duringsprayingitservesnopurposetoclassifytheboothlowerduringdrying.Theboothisthereforeclassifiedaszone2 during drying. Extractionchannelstoandfromunitsarelikewiseclassifiedaszone2.

Be aware of the ATEX triangle:

Oxygen Ignition

Fuel

Spray/drying booths:ATEX documentation – we provide it:

Spraybooth1 Spray booth 2

Explo-sion

Page 12: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

12 www.ventherm.com • [email protected] • +45 6263 1868

Paint facilities with conveyor: With a conveyor productivity increases:

•VenthermA/Salsodesignsandproducespaintfacilitiesforserial production of both small and large units.

•Thelinesaretypicallybuiltuparoundaconveyorbeltforinternal transportation and handling of the units.

•Thepaintfacilitycouldincludee.g.:: - Degreasing, cleaning and washing - Drying - Sand blasting - Painting (automatic or with a robot) - Drying (normal, high-temperature oven, or IR)

Page 13: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

13www.ventherm.com • [email protected] • +45 6263 1868

Paint facilities with conveyor:Select references:

EuroMaint Rail

Rolls-Royce Marine

Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor.

Complete paint facility with spray booth, drying booth, mixing room, and Power & Free conveyor.

Page 14: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

14 www.ventherm.com • [email protected] • +45 6263 1868

Spray/drying booths: Functionality (unit without heat recovery):

Exhaust chimney with deflectorcap.HeightdeterminedbyOMLcomputation.

Fire thermostat (safety requirement).

Fan/limit thermostat (controls aftercooling of boiler).

Overheating thermostat (safety requirement – boiler).

Overhedningstermostat (sikkerhedskrav – kedel)

Air injection duct with noise attenuation.PT100sensorcontrols burner/temperature.

Gas or oil burner.

Heat exchanger in stainless steel.(seepage12).

Automatic air distribution damper.On/offdamperforswitching between spray-ing and drying or between drying and aftercooling. Changes via compressed aircylinderafter10minuteventilation time. 20% open during drying.

Air injection. ATEX fan and motor (for drying/ recirculation).

Extraction. ATEX fan and motor. G4/EU4prefilterfordust,etc.infreshairintake.

Chimney has noise attenuationwithbaffles.Normalairflowratemax.8-10m/secwrt/noise.

Manualadjustmentdamper. Used only in commissioning of system for balancing air quantity.

Pressure adjustment damper. Pressure in the booth can be regulated as desired via potentio- meter with modulating damper motor. Under-pressure is typical for industrial apps., and overpressure for auto-motive spraying.

Freshairintakewithrainslats.Airflowratemax.4m/sec.to limit intake of dust, leaves, etc.

Page 15: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

15www.ventherm.com • [email protected] • +45 6263 1868

Spray/drying booths: Functionality (unit without heat recovery):

AHU for spray/drying booths:

Fan/limit thermostat (controls aftercooling of boiler).

Unit with water-heating surface.

Schematic for direct gas burner Schematic for heat exchanger and burner

Control panel with PLC and digital touch screen

Manufacturedinaluminiumprofilesandgalvanisedsteel.

For heating, either an oil burner, gas burner or water-heating surface (electric is also possible) can be selected.

Heat exchanger in stainless steel (for burners). Direct burner is also possible.

Stainless insulated soot chimney (for burner).

Circulation pump and adjustment valve (for water-heating surfaces).

Belt-driven fans with soft starter.

Frequency converters for adjustment of air quantity and pressure.

Operates during drying with 80% recirculation.

Overpressureduringdryingfunction(only1fanoperatesduringdryingto save energy).

Low-noise – insulated with rockwool.

Fans are mounted with oscillation dampers, etc.

Hinged inspection hatch for servicing.

Control system:

With built-in PLC (Siemens or Omron).

Digital display/operating panel.

Efficienttemperaturecontrolsandthermostats.

Operating controls and alarm/fault functions.

Pressure controls and regulation (selectable setting of over/under pressure).

Frost protection (for water-heating surface), overheatingandfireprotectionaswellasafter cooling (for burners).

Accompanying magnetic valve connects to spray equipment, thus ensuring that spray painting cannot be done without ventilation (required by law).

Ventilation monitor with lamp (required by law).

Emergency stop in booth and on operating panel.

Timer function for drying time.

Whenswitchingtodrying,legallymandatedventilationisperformedfor10minutes.

Data logging available.

Page 16: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

16 www.ventherm.com • [email protected] • +45 6263 1868

AHU for spray/drying booths:

Properties/air quantity15.000 m3/h

20.000 m3/h

25.000 m3/h

30.000 m3/h

35.000 m3/h

40.000 m3/h

45.000 m3/h

50.000 m3/h

Fans(qty. 2 belt-driven)

Nicotra560 R

Nicotra560 R

Nicotra560 R

Nicotra710R

Nicotra710R

Nicotra710K

Nicotra710K

Nicotra800K

Motors(IE3, with soft starter)

2x7,5kWEx

2x11kWEx

2x11kWEx

2x15kWEx

2x15kWEx

2x15kWEx

2 x 22 kW Ex

2 x 22 kW Ex

Counter-pressure 900Pa 900Pa 900Pa 900Pa 900Pa 900Pa 900Pa 900Pa

Prefilter section (fresh air)

qty.4G4/EU4

qty.4G4/EU4

qty. 6G4/EU4

qty. 6G4/EU4

qty. 8G4/EU4

qty. 8 G4/EU4

qty.10G4/EU4

qty.10G4/EU4

Spraying temperatureApprox. 20ºC

Approx. 20ºC

Approx. 20ºC

Approx. 20ºC

Approx. 20ºC

Approx. 20ºC

Approx. 20ºC

Approx. 20ºC

Drying temperatureUp to

60–70ºCUp to

60–70ºCUp to

60–70ºCUp to

60–70ºCUp to

60–70ºCUp to

60–70ºCUp to

60–70ºCUp to

60–70ºC

Heating capacity (Delta T = 30ºC) 160kW 220 kW 275kW 325 kW 375kW 435kW 490kW 540kW

Heat exchanger(only with oil/gas)

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Soot chimney (only with oil/gas)

4m, stainless

4m, stainless

4m, stainless

4m, stainless

4m, stainless

4m, stainless

4m, stainless

4m, stainless

Water-heating surface(for central heating or boiler system)

Alu and copper

Alu and copper

Alu and copper

Alu and copper

Alu and copper

Alu and copper

Alu and copper

Alu and copper

Water temperature supply/return pipes (only at water-heating)

70/40ºC 70/40ºC 70/40ºC 70/40ºC 70/40ºC 70/40ºC 70/40ºC 70/40ºC

Heat recovery system, 60%(seepage15),motorsizes 80-85%

7,5kW11kW

11kW15kW

15kW18,5kW

15kW18,5kW

18,5kW22 kW

22 kW30 kW

30 kW30 kW

30 kW30 kW

Noise level(unit is soundproofed)

< 80 dB < 80 dB < 80 dB < 80 dB < 80 dB < 80 dB < 80 dB < 80 dB

Adjustment damper (modulating,24V)

Damper motor

Damper motor

Damper motor

Damper motor

Damper motor

Damper motor

Damper motor

Damper motor

Automatic air distribution damper (switch spraying/drying)

With compr. air

With compr. air

With compr. air

With compr. air

With compr. air

With compr. air

With compr. air

With compr. air

Controls (standard3x400V,50Hz)

With PLC(page15)

With PLC(page15)

With PLC(page15)

With PLC(page15)

With PLC(page15)

With PLC(page15)

With PLC(page15)

With PLC(page15)

ATEX zone classification Zone 2 Zone 2 Zone 2 Zone 2 Zone 2 Zone 2 Zone 2 Zone 2

Oil burner (type)Bentone, 2 step

B30 B40 B40 B40 B45 B45 B45 B45

Gas burner (type)Weishaupt, modulating

WG20 WG30 WG30 WG30 WG40 WG40 WG40 WG40

Water-heating surface (type) Modulating24Vvalve

CSC1500 CSC1800 CSC2000 CSC2300 CSC2400 CSC2600 CSC2800 CSC3000

Page 17: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

17www.ventherm.com • [email protected] • +45 6263 1868

AHU for spray/drying booths: Energy-Saving-Package:

Our Energy-Saving-Package consist of the following features:

Heat recycling up to 80% (cross heat exchangers)

VFD - frequency converters on all motors

LED lights

IE3 motors

Various energy saving functions that reduces energy consumption when painting is not in progress.

Custom design that allows for energy reduction (only when applicable standards allow it)

About heat recycling:

Constructed with cross heat exchanger since rotating exchangers are not allowed for industrial purposes.

Thedegreeofefficiencyisnormally50-60%with1exchangerand75-85%for double exchangers.

Thedegreeofefficiencymaydependontheoutdoortemperatureand atmospheric humidity, etc.

Heatsavingsarenormallydirectlycomparabletothedegreeofefficiency.

Builtinaluminiumprofilesandgalvanisedsteel.

Bypass function available (not standard).

Smaller unit with single cross heat exchanger.

Double cross heat exchanger for unit of 80,000 m3/h

0,25°

Lineære mål:

1° 0,166°1,5° 0,5°

over 120op til 400

over 10op til 50 over 400op til 10 over 50

2

op til 120

0,80,3 31,20,2 0,5 4

over 2000over 1000op til 2000

over 400op til 1000

over 120op til 400

over 30op til 120

over 6 op til 30

over 3 op til 6

over 0,5op til 3

Ikke angivne tolerancer efter ISO 2768c

Vinkelmål:Tilladte afvigelser i mm af vinklens korteste

side

Tilladte afvigelser i mm fra nominelle mål

...

Fax: 62631877Tlf.: 62631868

Kastanievej 5, Brobyværk

- just Plug-and-Paint©

5672 Broby

Aggregat 20.000 m³/h

#10773

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Page 18: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

18 www.ventherm.com • [email protected] • +45 6263 1868

Spray booths for auto repair: One of the world’s largest manufacturers of spray

booths for automotive spraying.

Complies with applicable standards.

Best materials, incl. Siemens motors.

Suppliedforembeddinginfloorsorwithrampsformountingaboveconcretefloors.

Delivered with CE label and full documentation in English.

Type 900 – for passenger and delivery vehicles

Dimensions: L:7000mmW:4000mmH:2650mm(Internal.Canbeincreased!)

Airquantity: 25.000m³/h,2x7,5-kWmotors(63Ampfuse)

Heating: Choose between oil or gas burners

Temperature: Spraying ~ 20ºC, drying max ~a 80ºC

Light: qty.104x36Wbuilt-inintowalls

Gates: 1pcs.3-wing,W:3,000mmH:2600mm

Options for additional choices:

+ Extra gate

+ Extra gate incl. Ramps

+ Turbodry system (for water-based lacquer

+Machinesontheroofofthebooth

+Liftforsteppingdownintheboothfloor

+ IR drying

+ Cross heat exchanger, heat recycling

The booth is available for trucks as well.

The booth can be supplied with a conveyor as shown for industrial lacquering

Page 19: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

19www.ventherm.com • [email protected] • +45 6263 1868

Spray booths for auto repair:

Spray booths for auto repair:

Cleanandveryefficientcombustion,bothfornaturalgasandpropane.

100%modulatingburner(atleastapprox.10kW).

Minimizestheenergyconsumption(canbecombinedwithheat recycling).

Minimizestheprocesstime.

MeetsallrequirementsinEN-12215andEN-746.

Direct gas burner:

ATEX approved

installation

Page 20: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

20 www.ventherm.com • [email protected] • +45 6263 1868

Lifts for operators:

WALL-MAN: 3-Dimensional.

Max.150kg.load.

50 m/min. sideways.

10-20cm/sec.lifting.

Max.airtemp.80deg.

Pneumatic controls.

Air consumption 350 L/min.

Severaldifferentsizes.

1-yearguarantee.

LIFTMAN:2-Dimensional.

Rangeupto10mfromsupplyposition.

Max.140kg.load

Max.height2.750mmfromfloor.

Pneumatic controls.

Air consumption 350 L/min.

1-yearguarantee.

ATEX approved

Page 21: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

21www.ventherm.com • [email protected] • +45 6263 1868

Lifts for operators:

Lifts for operators:WALL-MAN® model choice:

L

F G

H1

H2 H3

Min.550

K

E

A

C JBD

Model A Eoption

+1250mm

F G H1 H2 H3 Basketdepth

1300/100 1.285 3.275 2.585 recommended 4.170 MIN. MIN. 820

1200/00 1.235 3.275 2.435 max. 4.170 4.800 5.225 820

1100/00 1.185 3.275 2.285 1.800 4.170 820

1000/100 1.135 3.275 2.135 4.170 820

900/100 1.085 3.275 1.985 4.170 770

800/100 1.035 3.275 1.835 4.170 720

700/100 985 3.275 1.685 4.170 670

660/100 965 3.275 1.625 4.170 650

600/100 935 3.275 1.535 4.170 620

Page 22: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

22 www.ventherm.com • [email protected] • +45 6263 1868

Container as spray booth:

Operation diagram for ventilation and heating

A conveyor is built into this container, so that workpieces can be hung up during painting and drying.

Standard40”HighCubecontainer(used).

100mmisolationwithEI60approved sandwich panels (option).

Completeventilationsystemwith10.000m3/h,0,5m/sek.againsttheAndreae-filter.

Oil or gas burner for heating, temperature whenpainting~20º,drying~70º

12lightfittings2x58W,approvedfor ATEX zone 2.

Chimney and channels are included.

Energyconsumption:Elmax.10kW, heatingmax.100kW

Control panel included.

Will be delivered fully installed.

Page 23: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

23www.ventherm.com • [email protected] • +45 6263 1868

Container as spray booth:

Sand blasting booths:

Principle for scraper conveyor

Venthermdeliverscompletesandblastingboothswithventilation,filtersystems, transportation systems, recycling systems, and blowing systems. The starting point for the design is always a thorough analysis and conversation with the costumer about workpieces, capacity, quality and optimization.

Page 24: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

24 www.ventherm.com • [email protected] • +45 6263 1868

Mixing/pumping room:

Constructed with BS60 approved elements.

Air change min. 60 times/hour.

Good lighting.

EquipmentforATEXzone1or2.

Possiblesunkenfloor(spills).

Can be delivered with specially heated replacement air.

Legally mandated ventilation monitoring with lamp.

Shown here to the right with standard equipment.

Explosion

Be aware of the ATEX triangle:

Oxygen Ignition

Fuel

The model shown on the drawing for the addition of replacement air is preconditioned on the mixing room being able to be categorised as a non-permanent work location, which corresponds to normal practices as per the Working Environment Authority. For permanent work locations, replacement air must be injected from outside, which is a more comprehensive and expensive solution.

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Container solution for mixing room or paint storage: Standard20”container.

100mmfireisolationwithEI60approvedsandwichelements.

Complete ventilation systems with air change 60 times an hour in accordance with existing regulations.

Completefloorgratingwithunderlyingwastetrayfor minimum1,500L.

Water heating surface and heat recycling (possibly cooling).

Built in lighting.

AllequipmentisapprovedforATEXzone1.

Gate in front so paint etc. can be loaded with a truck.

Energyconsumption:Elmax.4.4kW, heat max. 8 kW

Can be supplied with paint pumps etc. before

delivery according to Ventherm’s concept – just Plug-and-Paint©… ATEX

approved

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Cleaning/mixing cabinets:

Airvolumeshouldbe1.000–1.800m3/hcorrespondingto0,2m/sec.towardsthefilter/back.Seefansonpage41.

Type Dimensions (mm)

Light Sink

RB1000-U W:1.000,H:2.000D: 600 Yes No

RB1000 W:1.000,H:2.000D: 600 Yes Yes

RB1500-U W:1.500,H:2.000D: 600 Yes No

RB1500 W:1.500,H:2.000D: 600 Yes Yes

RB2000-U W: 2.000, H: 2.000D: 600 Yes No

RB2000 W: 2.000, H: 2.000D: 600 Yes Yes

RB2500-U W: 2.500, H: 2.000D: 600 Yes No

RB2500 W: 2.500, H: 2.000D: 600 Yes Yes

Efficientextraction,cleaningandstorageformixingand pumping rooms.

Good work lighting (ATEX zone 2).

Supplied with or without sink and drain.

Extraction at shelf, rear wall and in lower cupboards.

Extractionisoftencombinedwith,forexample,aflexsuction arm at scales or pumps.

Can be delivered in selectable colour (standard = grey).

ATEX approved

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Spray boxes:

Example of complete system

Tilpasset et conveyor-system

*)Spark-proofconstruction.Canalsobedeliveredwith2-speedmotorforanadditionalpriceof15-20%.

Plug-and-Paint© Standard without fan

Type: Dim.(mm)

Light Air quantity Piping Fan*3x400V50Hz

SB-1500 W:1500H: 2000D:1500

qty.12x36 W

0.5 m/sec. 5,400m3/h

Ø400 BDS4541.1kW450Pa1400rpm

SB-2000 W: 2000H: 2000D:1500

qty.12x58 W

0.5 m/sec. 7,200m3/h

Ø500 BDS504R2.2 kW450Pa1400rpm

SB-2500 W: 2500H: 2000D:1500

qty.12x58 W

0.5 m/sec.9,000m3/h

Ø630 BDS5042.2 kW450Pa1400rpm

SB-3000 W:2900H: 2000D:1500

qty. 2 2x58 W

0.5 m/sec. 10,800m3/h

Ø630 BDS564R3.0 kW450Pa1400rpm

Good lighting

Andreaefilters,easytoreplace

Can be delivered with tabletop (possibly ½ air quantity)

Can be delivered with conveyor system, etc.

Should be supplemented with heated replacement air

Can be delivered in selectable colour (standard = galvanised)

Can be delivered as Plug-and-Paint©–seepage29.

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Spray boxes: Select references with spray boxes:

•Balancedventilationwithextractionandheated replacement air.

•Manydifferentoptionsofapplication.

•Canbecombinedwithflash-offordryingoven.

•Horizontalventilation0-3to0.5m/sec.is a demand.

•Theunitmustbeplacedwithinthewallsof the box.

•Theoperatormuststandoutsidetheboxand cannot walk around the unit.

•ForATEXandfirecodesseepage30

ATEX approved

installation

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Spray boxes:- Plug-and-Paint©

Delivered complete and assembled. Simply connect the power cable and pipes for the exhaust chimney. (For Plug-and-Paint© the fan is generally one size smaller du to less resistance)

Built-in light

Connect the accompanying power cable. Control panel to be mounted on the wall minimum1mawayfromthe box.

Simple control panel:-Ventilationon/off-Lighton/off- Alarm/fault lamp

Magneticvalvestops sprayairflowwhentheventilationisoff.

Legally mandated ventilation monitoring (filteralarm).

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Spray boxes: Dimensions for spray boxes. Regular and Plug-and-Paint©.

Explo-sion

The ATEX triangle:

Oxygen Ignition

Fuel

Solution: Eliminate one of the three legs in the ATEX triangle. In spray applications that means the ignition source (sparks typically).

ATEX & fire zones wrt/spray boxes

SB-1500 SB-2000 SB-2500 SB-3000

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Spray boxes:

Built-influorescentlampfittingforproperwork lighting

Dim. W:1000mmH: 2000 mmD:1000mm

Airflow rate 0.5 m/sec.

Air quantity 1,800m3/h

Light 2x18W

Piping Ø250

Fan spark-proof, 3x400 V

BDS-4040.55 kW400Pa1400rpm

Perfect for small jobs

Good lighting

Andreaefilters,easytoreplace

Minimalmaintenance

Drip pan for collection

Can be delivered on wheels

Can be delivered in selectable colour (standard = galvanised)

Can be delivered as Plug-and-Paint© –seepage29

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Spray boxes: – hot air units for replacement air...

Bokstype:

Air volume

Heatingcapacity

(Delta T = 30º)

Control panel included

Heating source

SB-1500 5.400m3/h 60 kW Gas, oil or water based

SB-2000 7.200m3/h 75kW Gas, oil or water based

SB-2500 9.000m3/h 100kW Gas, oil or water based

SB-3000 10.800m3/h 115kW Gas, oil or water based

Highefficiency–lowenergyconsumption.

Accompanying control panel includes all thermostats and controllers, etc.

Best quality – Weishaupt gas burners, Bentone oil burners.

Combustion chamber in stainless steel.

Incl. intake fan.

Upto75%heatrecyclingcanbepurchased.

Various layouts and sizes.

Ducts,chimneysandfittingsarenot included in the price.

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Under-seal treatment (anti-corrosion):

Specialboothsmeantforrustproofingandundercoating of cars.

Diagonal horizontal ventilation according to valid standards.

Air velocity must represent 0,3 m/sec. 20 cm. under the bottom of the car.

Both extraction and heated replacement air.

Booths can be delivered complete with lifts, gridfloors,lighting,etc.

Example of full ventilation and heating for undercoating:

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Grinding tables:

Electrical operation for raising/lowering function

Built-in light

Grinding table for metal shavings.

Raise/lower function for optimal ergonomics.

Rangefrom80-130cm(gratingheight).

Good work lighting 2x58 W.

Lifting capacity 250 kg.

Extraction in rear wall as well as under grating.

Storage box for grinding tools can be mounted as extra equipment.

Standarddimensions:W:2000mm,H:1200mm.

Available in selectable colour (standard = grey).

Grinding table for woodworking.

Standardfixedheightof900mm.Canbedelivered with raising/lowering function for an additional price.

DimensionsL=2000mm,D=1000mm.

Selectable shielding around all or parts of the table.

Shown here with compressed air cleaned cartridgefilter(extraaccessory).

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Suction arms for welding fumes, etc.:Product Type Range Dim. Description

Point suction arm #4 2,0 m Ø160 Aluminiumtubes,gasdamper,funnel,wallfittings

#4 3,0 m Ø160 Aluminiumtubes,gasdamper,funnel,wallfittings

#4 4,0m Ø160 Aluminiumtubes,gasdamper,funnel,wallfittings

#4 Ø160 Close damper for funnel

#4 2,0 m Ø200 Aluminiumtubes,gasdamper,funnel,wallfittings

#4 3,0 m Ø200 Aluminiumtubes,gasdamper,funnel,wallfittings

#4 4,0m Ø200 Aluminiumtubes,gasdamper,funnel,wallfittings

#4 Ø200 Close damper for funnel

#3 2,0 m Ø160 Hose,gasdamper,funnel,wallfittings

#3 3,0 m Ø160 Hose,gasdamper,funnel,wallfittings

#3 4,0m Ø160 Hose,gasdamper,funnel,wallfittings

#3 Ø160 Close damper for funnel

#3 2,0 m Ø200 Hose,gasdamper,funnel,wallfittings

#3 3,0 m Ø200 Hose,gasdamper,funnel,wallfittings

#3 4,0m Ø200 Hose,gasdamper,funnel,wallfittings

#3 Ø200 Close damper for funnel

C 1–2m Ø160 Inside telescopic arm w/ hose

C 1,4–3m Ø160 Inside telescopic arm w/ hose

C Ø160 ClosedamperforfunnelØ160

C Ø160 WallfittingsØ160

C 1–2m Ø200 Inside telescopic arm w/ hose

C 1,4–3m Ø200 Inside telescopic arm w/ hose

C Ø200 Close damper for funnel Ø200

C Ø200 WallfittingsØ200

Flex 1,0m Ø100 Inside turning part w/ hose

Flex 1,5m Ø100 Inside turning part w/ hose

Flex 1,0m Ø125 Inside turning part w/ hose

Flex 1,5m Ø125 Inside turning part w/ hose

Flex Ø100 TransparentfunnelØ100,PolyCarbonat

Flex Ø125 TransparentfunnelØ125,PolyCarbonat

Flex Ø100 TransparentscreenØ100300x245mm

Flex Ø125 TransparentscreenØ125300x245mm

#4withexternalturning part

#3 with external turning part

Type C

Flex

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Suction arms for welding fumes, etc.:Product Dimension Description Weight

Extension arm Ø160 Standardlength1,7m 75kg

Ø160 Standardlength2,7m 88 kg

Ø160 Standardlength4,0m 106kg

Ø200 Standard length 2,3 m

Ø200 Standard length 3,5 m

Ø200 Standardlength5,7m

Fans

For direct mounting on point suction arm

Large fans for central suction solutions, pos-siblewithfilter,supliedupon request. Can be convertedto1x230Vor3x220V

Ø160/Ø160 Intakeandoutletø160,Voltage3x400VMotorpower0,55kWCapacity1.200m3/hNoiselevel67dB/AWeight 22 kg.

Ø160/Ø200 Intakeandoutletø160/200,Voltage3x400VMotorpower1,1kWCapacity1.600m3/hNoiselevel68dB/AWeight 28 kg.

Ø200/Ø200 Intakeandoutletø200,Voltage3x400VMotorpower1,5kWCapacity 3.000 m3/hNoiselevel70dB/AWeight 35 kg.

Installation Ventherm produces and installs complete air extraction systems with injection and extractionfans,filtersystems,ductsystemsandautomation.Quotationaregivenasperindividualsituation.ContactVenthermA/Sbyphoneat(+45)62631868

Power outlet CE for connection of welding system. When the welding system is activated, a signal is given to a motor-driven damper, which thenopens.16/32Amp.(GR-09178000)

Normalrevolvingdamperwithdampingmotor,whichopensafterasignal from the power outlet.(LI-DTBU)Ø200230V/24V(LI-DTBU)Ø160230V24V

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Self-cleaning cartridge filters:

For welding fumes, etc. paper cartridges are used, polyester is used for sandblasting.

Info/Model 4500 7500 X7,5 X10 X15 X22,5 X30

Air quantity m3/h 750–1.500 2.000–6.000 3.700–11.250

5.000–15.000

7.500–22.500

11.000–33.000

15.000–45.000

No.cartridges 1 4 7,5 10 15 22,5 30

Filter area 40m2 160m2 174/90m2 232/120m2 348/180m2 522/270m2 696/360m2

Filter media Polyester Paper Paper/Polyester

Paper/Polyester

Paper/Polyester

Paper/Polyester

Paper/Polyester

Dust bucket Drawer/box 50 L 50 L 50 L 50 L 50 L 50 L

Pressure drop 800-1500Pa 800-1500Pa 800-1500Pa 800-1500Pa 800-1500Pa 800-1500Pa 800-1500Pa

Comp. air consump. 0,1Nm3, 5 bar

0,2Nm3, 5 bar

0,3Nm3, 5 bar

0,5Nm3, 5 bar

0,6Nm3, 5 bar

0,7Nm3, 5 bar

1,0Nm3, 5 bar

Well-suited for welding fumes, sandblasting, plasma/laser cutters, central vacuuming systems, etc.

Efficientfiltration,atleast99%separation.

Longlifespanoffiltercartridges.

Automatic cleaning with compressed air.

From 500 m3/h to 200,000 m3/h.

Delivered in various designs.

Allfiltersarealsoavailableinspecialor ATEX versions.

Recommended max. filter load:Welding fumes: 50 m3/h per m2 Sandblasting: 40m3/h per m2 Plasma,etc: 18m3/h per m2

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Units for room ventilation:

Schematic diagram

Prices of units:

This solution can also be used for normal heating of the workshop.

Air quantity Heating capacity Heat recycling Controls incl. Heating choices

5.000 m3/h 25 kW Yes, 50–60% Gas, oil, district heating

7.500m3/h 40kW Yes, 50–60% Gas, oil, district heating

10.000m3/h 55 kW Yes, 50–60% Gas, oil, district heating

15.000m3/h 80 kW Yes, 50–60% Gas, oil, district heating

For room ventilation – especially for automobile workshops – Ventherm recommends that this be carried out in accordance with the following rules:

•GuidelinesoftheWorkingEnvironmentAuthority–Ventilationatpermanentwork locations.

•Theautomotiveindustry’sventilationguidelines.

The most essential requirements of these guidelines for room ventilation are the following:

Airchangeof15-25m3 of air per m2offloorarea(ormin.3timesperhour).

Replacement air from outdoors must be heated.

Injection of replacement air should occur under the ceiling.

Airextractionshouldbeperformedatthefloorsothatdust,etc.isefficientlyremove from the workshop.

For heat recovery, rotating exchangers that can cause recirculation may not be used.

Theonlyeffectivemannerofcomplyingwiththeserequirementsisbyperformingroomventilation as shown in the schematic diagram below.

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Turbovex TX3100A:

Control panel

Roof fans for room ventilation.

Intake and discharge through roof.

Air quantity up to 3,000 m3/h.

Balancedairchange–4steps.

75%heatrecycling(rotatingexchanger–noheatingunit).

Bypass function.

Approved by the Working Environment Authority.

Easy to install – Ø830 mm pipe penetration.

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Hot air units:(delta T = 40ºC)

Spec. / Type IA-150 IA-245 IA-300 IA-375 IA-450 IA-580 IA-650 IA-700

Air volume: 10.000m3/h 15.000m3/h 20.000 m3/h 25.000 m3/h 30.000 m3/h 35.000 m3/h 40.000m3/h 40.000m3/h

Heating capacity: 150kW 245kW 300 kW 375kW 450kW 580 kW 650 kW 700kW

Motor(3x400V): 4,0kW 7,5kW 11,0kW 11,0kW 15,0kW 15,0kW 18,5kW 22,0 kW

Burner (Bentone): oil or gas oil or gas oil or gas oil or gas oil or gas oil or gas oil or gas oil or gas

Recirculation: yes yes yes yes yes yes yes yes

Fresh air intake: yes yes yes yes yes yes yes yes

Filter in intake: yes yes yes yes yes yes yes yes

Pressure: 400Pa 400Pa 400Pa 400Pa 400Pa 400Pa 400Pa 400Pa

Chimney: 4m 4m 4m 4m 4m 4m 4m 4m

Dimensions L,W, H:

1.000x1.100 x2.100

1.200x1.500 x 2.300

1.200x1.600 x2.400

1.300x1.700 x 2.500

1.600x2.000 x 2.500

1.700x2.100 x 2.500

1.700x2.300 x 2.600

1.800x2.300 x 2.600

Control panel: Includes frequency converter, pressure transmitter, temperature regulation, thermostats and burner control

Heat exchanger: All heat exchangers are stainless steel

Complete units with oil or gas burner.

Heat exchanger in stainless steel.

Freshairfilterandrecirculation.

Injection fan.

Soot chimney included.

Controls with frequency converter.

Can be provided with heat recycling.

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Centrifugal fans with forward-bent bladesType kW MAX. capacity MAX. pressureLSFG-146-3 0,25 kW 700m3/h 160PaMSFG-146-3 0,55 kW 900m3/h 620 PaGLSFG-146-3 0,25 kW 700m3/h 160PaGMSFG-146-3 0,55 kW 900m3/h 620 PaLSFG-146-1 0,25 kW 700m3/h 160PaMSFG-146-1 0,55 kW 900m3/h 620 PaType kW MAX. capacity MAX. pressureLSFG-180-3 0,37kW 1.175m3/h 230 PaMSFG-180-3 0,55 kW 1.670m3/h 950PaGLSFG-180-3 0,37kW 1.175m3/h 230 PaGMSFG-180-3 0,55 kW 1.670m3/h 950PaLSFG-180-1 0,37kW 1.175m3/h 230 PaMSFG-180-1 0,55 kW 1.670m3/h 950PaType kW MAX. capacity MAX. pressureLSFG-200-3 0,75kW 1.750m3/h 320 PaMSFG-200-3 1,1kW 2.100m3/h 1.450PaGLSFG-200-3 0,75kW 1.750m3/h 320 PaGMSFG-200-3 1,1kW 2.100m3/h 1.450PaLSFG-200-1 0,75kW 1.750m3/h 320 PaMSFG-200-1 1,1kW 2.100m3/h 1.450PaType kW MAX. capacity MAX. pressureLSFG-225-3 1,5kW 2.500 m3/h 450PaMSFG-225-3 2,2 kW 2.950m3/h 1.500PaGLSFG-225-3 1,35kW 2.500 m3/h 450PaGMSFG-225-3 1,85kW 2.450m3/h 1.500PaLSFG-225-1 1,5kW 2.500 m3/h 450PaMSFG-225-1 2,2 kW 2.950m3/h 1.500PaType kW MAX. capacity MAX. pressureLSFG-250-3 2,2 kW 3.150m3/h 470PaMSFG-250-3 4,0kW 4.900m3/h 1.840PaGLSFG-250-3 2,0 kW 3.150m3/h 470PaGMSFG-250-3 3,3 kW 3.160m3/h 1.800PaType kW MAX. capacity MAX. pressureMSKG-280-3 5,5 kW 4.600m3/h 2.500 PaMSKG-280-3 7,5kW 5.800 m3/h 2.700PaType kW MAX. capacity MAX. pressureLSKG-315-3 4,0kW 6.000 m3/h 950PaGLSKG-315-3 4,0kW 6.000 m3/h 950PaMSKG-315-3 11,0kW 7.900m3/h 3.400PaMSKG-315-3 15,0kW 10.000m3/h 3.450PaType kW MAX. capacity MAX. pressureLSKG-355-3 4,0kW 8.000 m3/h 1.100PaGLSKG-355-3 4,0kW 8.000 m3/h 1.100PaMSKG-355-3 22,0 kW 10.000m3/h 5.000 PaMSKG-355-3 37,0kW 15.000m3/h 4.900PaType kW MAX. capacity MAX. pressureLSKG-400-3 7,5kW 11.500m3/h 1.900PaGLSKG-400-3 6,8 kW 10.800m3/h 1.900PaType kW MAX. capacity MAX. pressureLSKG-450-3 11,0kW 12.750m3/h 2.500 PaGLSKG-450-3 10,0kW 12.000m3 /h 2.500 Pa

Fans:

Volume current [m3/h]

Volume current [m3/h]

Fan LSGF 146 - 250

Fan MSFG 146 - 250

Pre

ssu

re lo

ss [

Pa]

Pre

ssu

re lo

ss [

Pa]

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Fans, continued:

Sound box

Sound box for fansType146/180(suitableforbothsizes)200225250280/315355400450500630

Explanation (example GMSFG-180-3):

G: Spark proof (EEX-e)

M: Fanspeed2800rpm(L=1400rpm)

S: Sirocco wheel on fan

F: Flange motor B5

G: Galvanised

180: Sizeofwheelinmm

3: 3-phase motor

Volume current [m3/h]Volume current [m3/h]

Fan LSKG 315 - 450 Fan MSKG 280 - 355

Pre

ssu

re lo

ss [

Pa]

Pre

ssu

re lo

ss [

Pa]

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Fans, continued: Type kW MAX. capacity MAX. pressureLEG-146-1 0,25 kW 700m3/h 160PaMEG-146-1 0,37kW 900m3/h 620 PaLEG-180-1 0,37kW 1.175m3/h 230 PaMEG-180-1 0,55 kW 1.670m3/h 950PaLEG-200-3 0,75kW 1.750m3/h 320 PaMEG-200-3 0,75kW 1.400m3/h 1.450PaMEG-200-3 1,1kW 2.100m3/h 1.450PaLEG-225-3 1,1kW 2.500 m3/h 450PaMEG-225-3 2,2 kW 2.950m3/h 1.500PaLEG-250-3 2,2 kW 3.150m3/h 470PaMEG-250-3 4,0kW 4.500m3/h 1.840Pa

External potentiometer for regulation of speedIf a sound box is selected for this type fan, the one larger must be chosen.

Fans with integrated frequency transformer

Explanation (example MEG-180-3):

M: Fanspeed2800rpm(L=1400rpm)

E: Integrated frequency transformer

G: Galvanised

180: Sizeofwheelinmm

3: 3-phase motor

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Fans, continued:

ATEX fans for zone 1, 2 or 22 (please specify when ordering)Type kW MAX. capacity MAX. pressureLSX-146-3 0,25 kW 700m3/h 160PaMSX-146-3 0,55 kW 900m3/h 620 PaLSX-180-3 0,37kW 1.175m3/h 230 PaMSX-180-3 0,55 kW 1.670m3/h 950PaLSX-200-3 0,75kW 1.750m3/h 320 PaMSX-200-3 1,1kW 2.100m3/h 1.450PaLSX-225-3 1,35kW 2.500 m3/h 450PaMSX-225-3 1,85kW 2.450m3/h 1.500PaLSX-250-3 2,0 kW 3.150m3/h 470PaMSX-250-3 3,3 kW 3.160m3/h 1.800PaType kW MAX. capacity MAX. pressureLEX-250-3 0,25 kW 700m3/h 230 PaMEX-250-3 0,37kW 1.650m3/h 1.200PaLEX-315-3 0,25 kW 1.450m3/h 360 PaMEX-315-3 0,75kW 2.850 m3/h 1.330PaLEX-255-3 0,25 kW 2.250 m3/h 425PaMEX-255-3 1,5kW 4.350m3/h 1.550PaLEX-400-3 0,37kW 2.500 m3/h 500 PaMEX-400-3 4,0kW 6.300 m3/h 2.150PaLEX-450-3 0,75kW 4.700m3/h 700PaMEX-450-3 5,5 kW 9.000m3/h 2.600 PaMEX-500-3 7,5kW 11.400m3/h 3.350 PaLEX-630-3 4,0kW 14.000m3/h 1.600Pa

State the wanted zone when ordered.

Zone1,2og22

Explo-sion

Be aware of the ATEX triangle:

Oxygen Ignition

Fuel

Volume current [m3/h]

Fan LSX 146 - 250 Fan MSX 146 - 250

Volume current [m3/h]

Pre

ssu

re lo

ss [

Pa]

Pre

ssu

re lo

ss [

Pa]

Page 45: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

45www.ventherm.com • [email protected] • +45 6263 1868

RUPES grinding dust extraction:

Well-suited for grinding, auto spraying and woodworking.

Efficientpointextractionwithautomaticfiltercleaning.

Availableinseveraldifferentsizesandvariants(askforseparatecatalogue).

Technical Data HE 403

Motorperformance 4HKWaterhead 1900mm/H2oAirquantity 390m3/hSize/externaldimension 150x55x63cmFilter type polies.BIA-CFilter surface 3 m2

Numberofworkplaces 4maxAutomatic start/stop electronicNoiselevel 72dBPipeconnection 75Ø/mmElectricalconnection 400volt/16AFilter cleaning Roto-Jet

KS 260

Power 2100WattStart/stop Compressed air controlled/ electric Bagcap. 7kgCompr. air 2 couplings El. outlet 2 230 V x 2x600 Watt

DischargeØ75mmonbackshouldbeoutdoors.

Page 46: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

46 www.ventherm.com • [email protected] • +45 6263 1868

Type Size

Prefilter cartridges (EU4/G4)Filter bag for dust etc.Max.amountofair4-5.000m3/h forsize 600x600x600.Maximumrecommendedpressureloss:250Pa

600 x 600 x 300

300 x 600 x 300

600 x 600 x 600

300 x 600 x 600

Type Size

Paint stop filter (PS50)GlassfibermaterialRecommendedairvelocity:0.7–1.75m/sec.Maximumrecommendedpressureloss:200PaFiltrationcapability:Upto97%at0.75m/sec.

Rollof1.5x20m

Rollof1x20m

Rollof0.75x20m

Roll of 0.5 x 20 m

Type Size

Filter for ceiling (NF 600PA)Thermicallyboundpolyesterfibres

Rollof1x20m

Can also be delivered with customized dimensions

Type Size

Prefilter (blue)Syntheticcoarsefilter

Rollof1x20m

Can also be delivered with customized dimensions.

Type Size

Andreae-filter2-layered”heavy-kraft-paper”Recommendedairvelocity:0.5–1m/sec.Maximumrecommededpressureloss:130PaFiltrationcapability:Upto98%at0.75m/sec.

Packof0.9x9.2m

Filters: Highqualityfiltersonly.

Highdegreeofefficiency.

Long lifespan.

Day-to-day delivery.

Page 47: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

47www.ventherm.com • [email protected] • +45 6263 1868

Service agreement:

Generally, Ventherm’s paint facilities are very high-quality and dependable. Still, we recommend that clients sign a service agreement with Ventherm. A service agreement provides you with:

Free access to telephone support, for example our around-the-clock service.

Service by well-educated professionals carried out according to the demands of the manual.

Continuous monitoring of the functionality and correct handling of the equipment.

Review of all components and function control which can help to reduce the risk of break-downs and stoppages.

Approvedsparepartsandfilters.

Discountonfiltersforthepaintbooth.

A protection of your investment.

Page 48: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

48 www.ventherm.com • [email protected] • +45 6263 1868

Spare parts:

Pressure switch/ventilation monitors:Hubadiff.pressureswitch20-300Pawithchange-overswitchand lamp(HB6049010000)

Hubadiff.pressureswitch100-1000Pachange-overswitchand lamp(HB6049210000)Hoseforpressureswitches7mm,priceperm

(HB-DYP-SLANGE)Surcharge for ATEX lamp for spray booths, mixing rooms, etc.(LM10000132-el)

Thermostats:Fan/limitthermostat,HoneywelltypeL4064B1683(GIS-SKHA041509)

Frostprotectionthermostat,DanfossKP61-30>+15ºC(GIS-5702428010627)

Frostprotectionthermostat,DanfossKP75-30>+15ºC(LM-2324016435)

Magnetic valves, etc.:Magneticvalve458-015-225/21/8el(CAM20-4458-6200)

Magneticvalve358-015-225/21/8el(CAM20-3358-6200)

MagneticvalveforsprayairEEXzone1,1/224V(KLI-PVE238A102)

Page 49: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

49www.ventherm.com • [email protected] • +45 6263 1868

Spare parts, continued:

Inclined tube manometer:Inclinedtubemanometerwith1opticalswitch,0-250Paand0-500Pa(JP70-40)

Short time clock:ShorttimeclockKS65RA1-120minutes(HB9733183)

Fittings:Glamox 2x58W, for ATEX zone 2 (MIX031201)Glamox2x58W,forATEXzone1

Fire damper (for mixing room):Fire damper rectangular 500x500 smooth-smooth(LKBR+filter)

Pressure stubs:Pressure stubs – various sizes from Ø500

Page 50: Catalogue EuroMaint Rail Rolls-Royce Marine Turn-key paint facility with 3 spray booths, 2 drying booths, mixing room and Power & Free conveyor. Complete paint facility with spray

50 www.ventherm.com • [email protected] • +45 6263 1868

1.0 Sales and delivery terms and conditions for application area.

1.1 ThesalesanddeliverytermsandconditionsareapplicableforeverysalebyA/Stotheextentthattheyarenotexpresslydepartedfromormodifiedbyanotherwrittenagreement.

1.2 SpecialpurchasingrightsorspecificrequirementsforthepurchaseditemsonthepartoftheBuyer,specifiedontheBuyer’spurchaseorderorintheBuyer’sgeneral purchasing terms and conditions are not binding for Ventherm A/S unless Ventherm A/S has expressly declared itself in writing as having understood and accepted the terms and conditions.

2.0 Offers and orders.

2.1 AgreementsbetweenVenthermA/SandtheBuyerareonlyfirstdeemedtobebindingforVenthermA/SwhentheagreementhasbeenconfirmedinwritingbyVenthermA/Sbyanorderconfirmation.

2.2 TheBuyer’spossibleobjectionstothecontentoftheorderconfirmationmustbesubmittedinwritingandhavebeenreceivedbyVenthermA/Satthelatest8daysafterthedateoftheorderconfirmation.

2.3. Cancellation, return or alteration of an order may only occur with the written approval of Ventherm A/S.

3.0 Delivery and payment.

3.1 Thedeliveryclauseisexworksunlessagreeduponotherwiseinaspecificinstance.

3.2 ThedeliverytimesquotedbyVenthermA/SarepreconditionedupontheBuyerhavingfulfilledinatimelymanneralltherequisiteoragreedformalitiesortermsand conditions.

3.3 Ventherm A/S reserves the right to deliver in instalments.

3.4 Thepaymenttermsarenet8days,ifnothingtothecontraryhasbeenagreedintheorderconfirmation.

3.5 If payment for the purchase does not take place in a timely manner, penalty interest is accrued from the date of the invoice on amounts owed at any point in time incl. previously accrued interest, expenses, etc. at 2% per commenced month, with the interest being accrued to the residual balance monthly, inclusive interest. In addition, Ventherm A/S is not obligated to deliver further deliveries, regardless of whether a binding sales agreement has been entered into with the Buyer.

4.0 Delays.

4.1 Regardlessofwhatisagreedoninpoint3.2,theBuyer,ifVenthermA/SdoesnotdeliverinaccordancewithapointintimefordeliverystatedbyVenthermA/S,isentitleduponwrittennotificationtoVenthermA/Stodemanddeliveryandestablishafinaldeadlineofaminimumof30workingdayscomputedfromthepointintimeatwhichtheBuyerassertssuchright,andtotherebystatethattheBuyerwillcancelthepurchaseagreementifdeliverydoesnotoccurwithinthisdeadline,cf.point4.2.

4.2 IfdeliverydoesnottakeplacewithinthedeadlinesetbytheBuyerwithrespecttopoint4.1,theBuyerisentitled,uponwrittennotificationtoVenthermA/S,tocancel the transaction. In addition to the aforementioned cancellation right, the Buyer may not assert other breach rights for delays against Ventherm A/S and thus cannot, for example, bring claims for compensation of any type.

5.0 Responsibility for deficiencies.

5.1 UpontheBuyer’sascertainmentofdeficiencies,theBuyermust,inwriting,describeandspecifytoVenthermA/Stheallegeddeficiency.EveryclaimconcerningdeficienciesmusthavebeenreceivedbyVenthermA/Satthelatest10daysafterdeliveryofthepurchase.IftheBuyeromitstodothis,thentheBuyermaynotassertaclaimforthedeficiency.

5.2 Everyclaimforadeficiency,regardlessofitsnature,mustbeassertedwithin6monthsofthedateoftheinvoice,thusafterthisdeadlinetheBuyercannotallegethe deficiency.

5.3 Ifaclaimissubmittedtoolate,cf.point5.1and5.2,butVenthermA/SregardlessentersintodiscussionsofsubstancewiththeBuyeroccasionedbytheclaimsubmitted,Ventherm A/S does not thereby simultaneously waive the ability to later assert that the claim concerned was submitted too late.

5.4 IfdeficienciesaredemonstratedthatcanbeassertedagainstVenthermA/S,VenthermA/Smayasperitsownchoiceentitledandobligatedtowitherperformaredelivery,remedythedeficiencyorgivetheBuyeraproportionatediscountofftheagreedpurchasesum.TheBuyerwilltherebybefullyandfinallysatisfiedforanyclaiminconse-quenceofthedeficiency.

5.5 VenthermA/SwillissuewithinareasonableamountoftimeafterreceiptoftheBuyer’sclaimastatementconcerningitsselectionwithrespecttopoint5.4.IfVenthermA/Sdoesnot,within20workingdaysaftertheissuanceofastatementtotheBuyer,fulfilitsobligationswithrespecttopoint5.4,theBuyermaygiveVenthermA/Salastreasonabledeadlineinwritingforremediationofthedeficiency.IftheobligationofVenthermA/Shasnotbeenfulfilledbeforetheexpirationofthedeadlineestablished,theBuyermayterminatetheagreement,providedthedeficiencyissubstantive,or,ifthedeficiencycanbesaidtobeinconsequential,requireaproportionatediscountintheagreed purchase sum.

5.6 VenthermA/Shas,inadditiontowhathasbeenprovidedforabove,noliabilityfordeficiencies,andtheBuyerthusmaynotassertotherbreachrightsotherthanwhat appears in the above. Ventherm A/S is thus not liable under any circumstances, regardless of any possible gross negligence, for example for direct losses or operating losses,lostprofitsorotherindirectlossesofconsequentialdamages.

5.7 Whatisspecifiedinthepresentsalesanddeliverytermsandconditionsconcerningdeficiencies,appliesforbothfactualaswellaslegaldeficiencies.

6.0 Force majeure and similar events.

6.1 VenthermA/SisnotliableforalackoffulfilmentofitsobligationsinconsequenceofcircumstancesthatlieoutsidethedirectcontrolofVenthermA/SandthatcannotbeattributedtoVenthermA/Sandthatareabletodelayorpreventproductionordeliveryofthepurchase,orthatmakefulfilmentsignificantlymoreburdensomeforVenthermA/S than expected.

6.2 Ifdeficiency-freeortimelydeliveryispreventedtemporarilyduetoforcemajeureasmentionedinpoint6.1,thedeliveryobligationissuspendedduringthatspaceoftimethe hindrance persists, and the thus delayed delivery time will be deemed in all respects to be timely, hence the Buyer will not be entitled to cancel the purchase as long as such an event exists.

6.3 IfVenthermA/Swishestoassertthepresentpoint6,VenthermA/SisobligatedtoimmediatelygivenoticetotheBuyerofsuch,withaspecificationofthecauseand thetimethatthehindranceisexpectedtopersist.VenthermA/Sshallatthesametimestrivetoovercomethehindranceasquicklyaspossibleandsubsequentlyfulfilitsobligations as soon as possible.

6.4 IfaforcemajeuresituationpersistsoriscalculatedbyVenthermA/Stolastforover6weeks,bothVenthermA/SaswellastheBuyerareentitledtocanceltheagreemententered into without it being deemed to be a breach. The Buyer may thus not demand any form of compensation from Ventherm A/S.

7.0 Product liability.

7.1 VenthermA/Sisnotliablefordamagesinflictedbythepurchase,unlessthedamageisduetocontinuedorgrossnegligenceonthepartofVenthermA/S,orwherepersonalinjuries or consumer damage is involved. Regardless of the aforementioned, Ventherm A/S is however not in any event liable for capital losses, operating losses, losses of time,lossesofprofits,consequentialdamagesandsimilarindirectlosses.

7.2 ThePurchaserisobligated,withoutunduedelay,tonotifyVenthermA/SiftheBuyerbecomesawarethatdamagecausedbythedeliverhasoccurredorbeenallegedbyathird party, or if there is a danger that such damage will occur.

7.3 TotheextentthatliabilitymightbeimposedonVenthermA/Swithrespecttoathirdparty,theBuyerisobligatedtoindemnifyVenthermA/StothesameextentthattheliabilityofVenthermA/Sislimitedwithrespecttopoint6andthepresentpoint7.

8.0 Jurisdiction and choice of law.

8.1 AnydisputearisingfromthispresentsalesanddeliverytermsandconditionsmustberesolvedunderDanishlaw.

8.2 Any dispute must be resolved with the home venue of Ventherm A/S as the agreed venue. Regardless of the aforementioned, Ventherm A/S is however always entitled to bringactionsagainsttheBuyerintheBuyer’shomevenueoranothervenuethathasjurisdictionovertheBuyeriftheclaimassertedbyVenthermA/Sisspecifiedto concernalackoffulfilmentofitspaymentobligation.Inaddition,theBuyerisobligatedtopermititselftobesubjecttoanactioninthesameforumthatprocessesanypossible product liability case against Ventherm A/S, regardless of whether such a case is processed by the ordinary courts or by arbitration.

Terms of sales and delivery

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51www.ventherm.com • [email protected] • +45 6263 1868

Find us here:

Ventherm A/S

For contact information of local agents in the following countries, see our website:

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VenthermA/S•Kastanievej5•DK-5672Brobywww.ventherm.com•[email protected]•+4562631868

Additional information is available at www.ventherm.com