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Page 1: Famous for Preventative, Remedial Decorative Waterproofingfiles.autospec.com/za/coprox/brochure_v5.4_sep2015.pdf · 2015-11-26 · Page 10 Page 11 Coprox Waterproof Dualcoat • Preventative

Page 1

Index

Famous for Preventative, Remedial &

Decorative Waterproofing

®

Page 2: Famous for Preventative, Remedial Decorative Waterproofingfiles.autospec.com/za/coprox/brochure_v5.4_sep2015.pdf · 2015-11-26 · Page 10 Page 11 Coprox Waterproof Dualcoat • Preventative

Page 1

Index

About Coprox 2

What makes Coprox Products unique? 3

A few examples of where Coprox Products are used 3

Common Damp Problems: Rising Damp 5 Falling Damp 6 Penetrating Damp 6 Efflorescence 6 Positive Side Waterproofing 7 Negative Side Waterproofing 7

Product Information Overview Instructions

Coprox Masonry Waterproofing 9 18 Coprox Waterproof Dualcoat 10 20 Coprox Waterproof Cement Additive 10 23 Coprox Cobond 11 24 Coprox Waterproof Crack Filler 11 26 Coprox Waterproof Tile Grout 12 27 Coprox Wall & Floor Clear Sealer 12 28

Choosing the right Coprox Product 14

Suitable Surfaces 16

Product Coverage 16

Colour Palette 17

Decorating Instructions 30

Changing the colour of existing applications 31

Product Identification, Composition & Packaging 32 Precautions & First Aid 33

Index

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Page 3Page 2

What makes Coprox Products unique?About Coprox

In our pursuit of excellence, Coprox International’s quality waterproofing and decorative products are manufactured at our Sandton plant to the highest international standards, market needs and user expectations.

Coprox Masonry Waterproofing was developed in 1949. It has stood the test of time and has been used with confidence for over six decades. It is highly acclaimed locally and internationally for its unique qualities, efficacy, cost effectiveness and ease of use. Coprox Masonry Waterproofing sets the high standard for the development of all our quality products.

If you want to decorate or make it waterproof, make it Coprox.

Our products provide durable and uncomplicated waterproofing solutions and decorating options for both commercial and domestic use. The unique properties, characteristics, compatibility and versatility of our products make waterproofing painless and decorating gratifying.

The universal waterproofing applications range from the preventing and remedying of rising, falling and penetrating damp to the waterproofing of structural, retaining and boundary walls; floors, showers, basements, wine cellars, underground parking, ponds, swimming pools, reservoirs and water features.

In addition to their waterproofing qualities, some of the same products can even be used for decorative purposes as well.

There is no need for numerous products to achieve a wide variety of results.

A few examples of where Coprox Products are used

Exterior (positive side) or Interior (negative side) Surfaces, Structural, Retaining and Boundary Walls; Floors, Kitchens, Showers, Basements, Wine Cellars, Underground Parking, Swimming Pools, Ponds, Reservoirs, Water Features, Dry Wall Partitioning, Mortar, Screed, Concrete and Plaster; Cement and Clay Bricks, Painted Surfaces.

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Page 5Page 4

Index Common Damp Problems

The lack of adequate waterproofing poses a very real threat to the structural integrity of homes and buildings. Needless to say, it poses a very real threat to their contents as well. Damp homes and buildings also pose a threat to the health of its occupants. It is unsightly and a constant source of annoyance.

The purpose of waterproofing therefore is to protect homes and buildings as well as their contents against the damaging effects of water. Waterproofing can therefore be defined as a material or system that prevents or resists moisture and water seepage through the masonry components of a home or building.

Having a little knowledge of the more common damp problems will help you prevent or remedy them, saving you great expense, time and aggravation.

Rising Damp Rising damp occurs as a result of capillary suction of moisture from the ground into porous masonry building materials such as stone, brick, earth and mortar. It potentially occurs where there is no damp proof course (DPC) or where the DPC has been damaged or bridged. The height to which the moisture will rise is determined by the evaporation rate and the nature of the wall. The normal limit for rising damp generally ranges from 0.5 to 1.5 meters above ground level. Rising damp may show as a stain on wallpaper and other interior finishes, blistering of paint and loss of plaster. Damp walls encourage the growth of mould, which with high humidity can lead to health problems for occupants. Externally, a damp zone may be evident at the base of walls and in extreme situations, with associated fretting and crumbling of the substrate.

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Falling Damp Falling damp is caused by downward water penetration from the top of porous masonry walls. This could be as a result of the top of a boundary wall (coping) not being adequately waterproofed, failed flashings, blocked or leaking gutters, joints that have lost their mortar and the build-up of dirt and moss on upper surfaces of stone or brickwork. Fallen leaves, bird manure, moss and dirt contain weak acids and salts, which if carried by water into masonry can promote decay.

Penetrating Damp Penetrating damp is a common form of damp. It occurs as a result of the horizontal ingress of water through gaps (sometimes tiny) in a building’s substrate. Penetrating or horizontal damp can be due to leaking water pipes and unprotected plaster or brick. Air-conditioning drips and hot water system overflows can also cause problems. Penetrating damp tends to produce localised patches of dampness and decay, whereas rising damp may affect the base of a whole building.

EfflorescenceEfflorescence is where an appreciable quantity of soluble salts is present in the masonry. It routinely occurs in masonry construction, particularly in brick and typically occurs during the initial curing of the cementitious product. Damp carries these salts up the masonry to where the damp evaporates. As the water evaporates, it leaves the salts behind as a white fluffy deposit. This deposit can normally be brushed off when dry. It usually disappears with time after rains or washing with water. Efflorescence is generally an aesthetic concern and not a structural one. However, where there is excessive efflorescence, the crystallizing salts within the pores of the masonry can disrupt even the strongest material, leading to the fretting and crumbling of the substrate.

Positive Side Waterproofing Positive side waterproofing prevents damp problems at its source whereas negative side waterproofing is a remedial solution only.

Positive side waterproofing is applied to water bearing surfaces of a building or structure – usually to the external walls. Positive side waterproofing is also applied to the walls of showers, bathrooms, kitchens and laundries to prevent moisture penetration into adjoining rooms and cupboards. In these instances, the surfaces are the water bearing side of the wall. Positive side waterproofing protects against, amongst others, corrosive soils which can attack masonry and concrete and even steel reinforcing. Water seepage as a result of a high water table, rain and even garden sprinklers is also prevented. In all new construction, positive side waterproofing must form an integral part of the building specification in order to ensure a problem free structure.

Negative Side Waterproofing The most common use of negative side waterproofing is where access to the outside face is inaccessible or where the source of the problem is impossible or difficult to reach. Examples include pits, shafts, basements, wine cellars, underground parking and retaining walls etc. Shells of ponds and pools are also susceptible to negative water seepage. Negative side waterproofing is generally a testament to poor building practices. Negative side waterproofing materials can also be applied to the positive side of a building. Membrane waterproofing systems are not suitable for negative side waterproofing as the external water pressure (hydrostatic pressure) can easily disbond the membrane from the substrate.

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Product Overview

Coprox Masonry Waterproofing

• Preventative & Remedial Waterproofing for Water Bearing Positive & Negative Side Masonry Surfaces

• Waterproof Decorative Coating

• Suitable for Brick, Mortar, Screed and Plaster

Coprox Masonry Waterproofing is an easy and effective masonry waterproofing solution suitable for commercial and domestic applications. It prevents water seepage in new masonry structures and remedies damp problems in existing ones. Its unique properties make it effective for use on water bearing positive side or interior negative side above or below ground level masonry surfaces.

Its universal applications range from the preventing and remedying of rising, falling and penetrating damp to the waterproofing of structural, retaining and boundary walls; floors, showers, basements, wine cellars, underground parking, ponds, swimming pools, reservoirs and water features.

Wherever moisture is present, the crystalline properties of Coprox Masonry Waterproofing migrate into the capillaries and shrinkage cracks of brick, mortar, screed and plaster effectively impeding the progress of moisture in or out of the protected surface. There is no need to wait for damp to dry before treatment commences - the moisture assists in remedying the problem. Coprox Masonry Waterproofing will not allow the passage of water molecules. It will however, allow the passage of air, thus enabling the structure to breathe and dry.

In addition to its waterproofing qualities, Coprox Masonry Waterproofing eliminates the need for plaster and paint, providing an attractive and unique naturally aged, mottled and rustic finish which becomes more pronounced over time. It is available in a wide range of striking colours. Walls are decorated and waterproofed in one application.

Coprox Masonry Waterproofing also serves as an excellent waterproof plaster primer for conventional paint.

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Coprox Waterproof Dualcoat

• Preventative & Remedial Waterproofing for Water Bearing Positive Side Surfaces

• Decorative Textured or Skim Coat Finish

• Suitable for Brick, Mortar, Screed, Concrete, Plaster, Painted Surfaces, Dry Wall Partitioning and Clay Tiles

Coprox Waterproof Dualcoat is an easy and effective cement based waterproofing or decorative wall and floor coating suitable for commercial and domestic applications.

It is ideal for the waterproofing of water bearing positive side surfaces or interior surfaces such as bathrooms, showers and kitchens. Coprox Waterproof Dualcoat provides waterproofing and an aesthetically attractive decorative finish all in one step. It eliminates the need for plaster, paint and tiles, providing an attractive and unique naturally aged, mottled and rustic finish which becomes more pronounced over time.

It is available in a wide range of striking colours. It can be brush applied as an elegant textured finish to a variety of surfaces or can be trowelled to a classic glass smooth skim coat finish onto walls, floors and over clay tiles.

Coprox Waterproof Cement Additive

• Prevents Rising, Falling & Penetrating Damp

• Additive to Mortar, Screed, Unreinforced Concrete and Plaster

• Remedy for Leaks

Coprox Waterproof Cement Additive is an excellent primary waterproofing when mixed with mortar, screed, unreinforced concrete or plaster.

It is an essential ingredient in the construction of structural, retaining and boundary walls; floors, showers, basements, wine cellars, underground parking, ponds, swimming pools, reservoirs and water features for the prevention of rising, falling and penetrating damp.

Coprox Waterproof Cement Additive is also an excellent remedy for the plugging of leaks.

Coprox Cobond

• Seamless Waterproofing Membrane System for Water Bearing Positive Side Masonry Surfaces

• Bonding & Keying Agent

• Additive to Coprox Waterproof Dualcoat

• Suitable for Brick, Mortar, Screed, Concrete; Cement and Pool Plasters

Coprox Cobond is an easy-to-use co-polymer latex liquid designed for use on its own or together with Coprox Masonry Waterproofing or Coprox Waterproof Dualcoat.

When mixed with Coprox Masonry Waterproofing, Coprox Cobond is a seamless waterproofing membrane system suitable for waterproofing water bearing positive side masonry surfaces, which are subject to moderate expansion and contraction. These include balconies, copings and the abutments of slabs and walls. It is also ideal for the waterproofing and rejuvenation of pitted and stained swimming pools, ponds, reservoirs and water features.

Adding Coprox Cobond to Coprox Waterproof Dualcoat helps minimize crazing and cracking when Coprox Waterproof Dualcoat is used as a trowel-on application.

Used on its own, Coprox Cobond is a general purpose bonding and keying agent.

Coprox Cobond has excellent adhesion properties on dense and smooth surfaces and is suitable for commercial and domestic applications.

Coprox Waterproof Crack Filler• Suitable for Brick, Mortar, Screed, Concrete and Plaster

• Interior & Exterior

• Excellent Strength & Adhesion

Coprox Waterproof Crack Filler is suitable for interior and exterior applications. It mixes easily with water, has excellent strength and adhesion and can be applied in layers of up to 6 mm. It is easily sanded to a smooth finish and does not crumble or crack when drilled.

Product Overview Product Overview

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Coprox Waterproof Tile Grout

• Grouting up to 20 mm x 8 mm

• Interior & Exterior Wall & Floor Tiles

• Attractive Colours

Coprox Waterproof Tile Grout is a waterproof interior and exterior wall and floor tile grout suitable for grouting 20 mm x 8 mm. It mixes easily with water, has excellent workability and is available in attractive colours.

Coprox Wall & Floor Clear Sealer• Semi-gloss Wall & Floor Clear Sealer

• Suitable for: Coprox Masonry Waterproofing Coprox Waterproof Dualcoat Pavers and Clay Tiles

Coprox Wall and Floor Clear Sealer is a semi-gloss scuff and stain resistant clear sealer suitable for domestic applications. It is ideal for interior and exterior Coprox Masonry Waterproofing and Coprox Waterproof Dualcoat applications as well as for pavers and clay tiles.

Product Overview

Page 9: Famous for Preventative, Remedial Decorative Waterproofingfiles.autospec.com/za/coprox/brochure_v5.4_sep2015.pdf · 2015-11-26 · Page 10 Page 11 Coprox Waterproof Dualcoat • Preventative

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Choosing the right Coprox Product

The easy guide below will assist you in selecting the right product to suit your own specific needs and requirements.

Products Preventative & Remedial Waterproofing

Surface Side DampPositive Negative Rising Falling Penetrat-

ingLeaks

Masonry Waterproofing

Waterproof Dualcoat

Waterproof Cement Additive

Cobond

Exterior/Interior

Waterproof Crack Filler

Waterproof Tile Grout

Wall & Floor Clear Sealer

Waterproof Decorative Coating

Other Uses

FinishNatural Textured Skim

Coat

Plaster Primer

Bonding & Keying Agent

There is a distinct aesthetic difference between cement coatings and conventional

paint. Our products present an attractive and unique naturally

aged, mottled and rustic finish, which becomes more

pronounced over time.

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Colour PaletteSuitable Surfaces & Product Coverage

Suitable Surfaces Guide

Products Brick

Mortar, Screed

& Plaster

Concrete Pool Plaster

Painted Surfaces

Dry Wall Parti-

tioningTiles Pavers

Masonry Waterproofing & Waterproof

Dualcoat

Masonry Waterproofing

Waterproof Dualcoat

Waterproof Cement Additive

Unreinforced concrete

Cobond

Waterproof Crack Filler

Waterproof Tile Grout

Wall & Floor Clear Sealer

There is a distinct aesthetic difference between cement coatings and conventional paint. Our products present an attractive and unique naturally aged, mottled and rustic finish, which becomes more pronounced over time.

The colour palette is a guide only and should not be used to make final colour decisions. Ink on paper will never be an accurate representation of the natural colour of a Coprox product applied to brick, plaster, painted surfaces, dry wall partitioning etc.

Bamboo Brinjal Charcoal Drakensberg Fig

Light Grey Limestone Mink Mud Mustard

Oat Pumpkin Rust Sand Sky Blue

Stone Tan Tuscany White Yellow Ochre

Charcoal Drakensberg Light Grey Terracotta White

Masonry Waterproofing & Waterproof Dualcoat

Tile Grout

Product CoverageMasonry Waterproofing

Brush-onTwo Coats per kg 2,6 m2 (approx)

Waterproof Dualcoat

Brush-onOne Coat per 25 kg

Raw Brick Raw PlasterDry Walling

Painted Surfaces

20 m2 (approx) 30 m2 (approx) 35 m2 (approx)

Trowel-on5 mm thickness per 25 kg

5 m2 (approx)

Waterproof Cement Additive 2,5 kg to 50 kg cement

Cobond Seamless Waterproofing Membrane System One Coat - 1 litre Coprox Cobond : 1 kg Coprox Masonry Waterproofing 6 m2 (approx)

Bonding & Keying Agent1 litre 7 m2 (approx)

Waterproof Tile Grout 150 mm x 150 mm x 5 mm tile with 3 mm grout per 1 kg 3 m2 (approx)

Wall & Floor Clear Sealer per litre per coat 10 m2 (approx)

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Product Instructions

Coprox Masonry Waterproofing

Waterproofing Water Bearing Positive and Negative Side Masonry Surfaces

Suitable Surfaces• Sufficientlyagedandcured,porous virgin mortar, screed and

plaster of recognized building mix standards• Goodqualityvirginporouscementandclaybricks

Weather ConditionsDo not apply to exterior surfaces if rain is imminent, during high winds or freezing temperatures.

Surface Preparation• Removeanyefflorescencewhilstdryusingastiffbristlescrubbingbrush.• Cleanthesurface-removedust,dirtandallotherforeignmatter.

Mixinga) Pour 5 litres of clean water into a clean plastic container. b) Sprinkle 5 kg* Coprox Masonry Waterproofing slowly into the clean water stirring

constantly until smooth and free of lumps. Use immediately. To prevent settling, stir frequently throughout the application.

Application First Coata) Thoroughly wet the surface with clean water. Surfaces which are already wet as

a result of damp or rain, do not need to dry before application commences.b) Liberally apply the Coprox Masonry Waterproofing to the wet surface using a

suitable brush. Ensure all depressions, fine cracks and pin holes are covered.c) Once the Coprox Masonry Waterproofing visibly begins to dry, cure the

application by evenly wetting it with a fine mist spray. Repeat this procedure one or more times to minimize crazing and powdering. In hot climates or high temperatures, cure the application more frequently.

Second Coata) Apply the second coat 6 - 8 hours or more after curing the first coat.b) Wet the first coat with water and apply in the same manner as before.

PowderingThe structure will only absorb sufficient Coprox Masonry Waterproofing as is necessary to render it waterproof. Powdering after curing may therefore occur. Simply dust or wash off the excess.

When being used for decorative purposes, bathrooms, showers and kitchens should be sealed with Coprox Wall & Floor Clear Sealer to prevent staining.

Decorating and Changing Colours - see pages 30 and 31

Filling Swimming Pools, Ponds, Reservoirs & Water FeaturesRemove any excess powdera) Thoroughly hose down the surfaces several times with generous amounts of

water, 24 hours or more after the second coat has been cured.b) Mop up the water.c) Fill with clean water.

Toxicity Once cured, Coprox Masonry Waterproofing is non-toxic and therefore not harmful to human, animal or plant life. The water must be free of any excess powder and allowed to age sufficiently and treated chemically before introducing fish or plants. Consult your local pet shop or water authority in this regard. In the case of swimming pools, pH levels should be properly maintained. All chemicals should be added via the weir.

Cleaning Tools & EquipmentUse clean water. Product and waste water containing product should not be discharged directly into drains and waterways.

Product Instructions

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Coprox Waterproof Dualcoat

Waterproofing Water Bearing Positive Side Surfaces

Brush-On Textured Finish

Suitable Surfaces• Sufficientlyagedandcuredvirginmortar,screed,concreteand

plaster of recognised building mix standards • Goodqualityvirgincementandclaybricks• Goodqualitypaint• Virginclaytiles• Drywallpartitioning

Surfaces should be rigid to avoid cracking. If in any doubt as to surface suitability, do a test area first.

Weather ConditionsDo not apply to exterior surfaces if rain is imminent, during high winds or freezing temperatures.

Surface Preparation Masonry Surfaces a) Ensure the surfaces are free of any negative moisture. Should this not be the

case, the surfaces must first be treated with Coprox Masonry Waterproofing or if necessary, plastered with Coprox Waterproof Cement Additive added to the plaster mix, before proceeding with the application. Surfaces such as boundary and retaining walls must be treated in this manner before the application commences.

b) Remove any efflorescence whilst dry using a stiff bristle scrubbing brush.

Painted Surfacesa) Surfaces should be a good quality paint.b) Ensure no negative moisture is present.c) Remove any loose or peeling paint.d) High gloss and enamel paints should be sanded.e) Surfaces must be completely dry.

Dry Wall Partitioning a) Cover dry wall partitioning joints with suitable jointing tape.b) Prime the entire surface with a suitable oil based primer.

All surfaces must be free of dust, dirt and all other foreign matter.

Mixinga) Pour 10 litres of clean water into a clean plastic container. b) Sprinkle 25 kg* Coprox Waterproof Dualcoat slowly into the clean water stirring

constantly until smooth and free of lumps. Use immediately. To prevent settling, stir frequently throughout the application.

ApplicationSurface Keying To ensure adequate adhesion, key surfaces as follows:

Surface Keying Agent When to apply

Masonry Surfaces Clean Water While surface is still wet

Good Quality Paint No Keying Agent Directly onto dry Paint

Dry Wall Partitioning Oil Based Primer When Primer is dry

First Coat a) Key the surface according to table above.b) Liberally apply the Coprox Waterproof Dualcoat to the keyed section using a

suitable brush (the brush type will determine the texture of the application). Ensure all depressions, fine cracks and pin holes are covered.

c) Once the Coprox Waterproof Dualcoat visibly begins to dry, cure the application by evenly wetting it with a fine mist spray. Repeat this procedure one or more times to minimize crazing and powdering. In hot climates or high temperatures, cure the application more frequently.

Should a Second Coat be requireda) Apply the second coat 6 - 8 hours or more after curing the first coat. b) Wet the first coat with water and apply in the same manner as before.

When being used for decorative purposes, bathrooms, showers and kitchens should be sealed with Coprox Wall & Floor Clear Sealer to prevent staining.

Product Instructions Product Instructions

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Trowel-On Skim Coat - Walls, Floors & Clay TilesNote: If applying over tiles that have wide or deep grouting, the application may have to be done twice in order to hide the grout marks. Should this be the case, allow the first application to dry for at least one week before repeating the application for a second time.

Surface PreparationSee page 20 - Surface Preparation Masonry Surfaces

Mixinga) Pour 7 litres of clean water into a clean plastic container. To minimize crazing and

cracking, substitute 1 litre of water with 1 litre of Coprox Cobond. b) Sprinkle 25 kg* Coprox Waterproof Dualcoat slowly into the clean water stirring

constantly until smooth and free of lumps. Use immediately. To prevent settling, stir frequently throughout the application.

Application a) Key porous masonry surfaces with clean water. Key smooth or dense masonry surfaces and clay tiles with Coprox Cobond.b) While the surface is still wet or the Coprox Cobond is still tacky, spread the Coprox

Waterproof Dualcoat evenly over the entire keyed surface with a wooden or steel float to a thickness of 3 mm to 5 mm. The entire application must be floated without interruption to avoid noticeable overlaps.

c) Once the Coprox Waterproof Dualcoat has dried sufficiently, level the application with a wet wooden float.

d) Then, to achieve a glass smooth finish, float the application using a wet steel float.e) On large areas, expansion joints can be utilized to minimize cracking.f ) Once the Coprox Waterproof Dualcoat visibly begins to dry, cure the application by evenly

wetting it with a fine mist spray. Repeat this procedure one or more times to minimize crazing and powdering. In hot climates or high temperatures, cure the application more frequently.

g) Allow the application to dry for at least 48 hours before use and before applying Coprox Wall & Floor Clear Sealer. Drying times may be longer in cold or wet weather.

Care & Protection• Do not drag or scrape heavy or sharp objects across the surface. • Protect bathroom, shower and kitchen walls and floors against scuff marks or stains with

Coprox Wall & Floor Clear Sealer. Allow the Coprox Waterproof Dualcoat to dry for at least 48 hours before the sealer is applied. If a polyurethane or epoxy sealer is to be used, the Coprox Waterproof Dualcoat must first be sealed with Coprox Wall & Floor Clear Sealer to avoid discolouration of the application.

Cleaning Tools & Equipment Use clean water. Product and waste water containing product should not be discharged directly into drains and waterways.

Coprox Waterproof Cement Additive

Primary Waterproofinga) Add 2,5 kg* Coprox Waterproof Cement Additive to every 50 kg of

cement used in any mortar, screed, unreinforced concrete or plaster mix.

b) Ensure recognized building mix ratios are adhered to.c) Mix dry ingredients thoroughly.d) Add required quantity of water to the dry mixture using recognized

building mix standards.e) Mix wet ingredients thoroughly before use.

Plugging Leaks 1. Dovetail the leaking spot with a chisel to a depth of about 50 mm and clean thoroughly.2. Mix one part Coprox Waterproof Cement Additive with two parts of clean fine plaster or

silica sand by volume, e.g. 1 cup Coprox Waterproof Cement Additive to 2 cups sand. Add a little water and mix until a putty like consistency is achieved.

3. Wear protective gloves and knead well for about half-a-minute.4. Relieve the main water flow by inserting a piece of hose into the dovetailed cavity.5. Pack the plugging mixture firmly around the hose to keep it in place.6. Level the plugging mixture with the surrounding surface.7. Allow to dry for approximately 1 hour.8. Mix a fresh quantity of plugging mixture.9. Have a dowel stick approximately the same diameter as the hose ready for use.10. Carefully remove the hose using a twisting motion.11. Force the plugging mixture into the hole and apply pressure with the dowel stick for

about 1 - 2 minutes.12. Remove the dowel stick.13. Fill the remaining void with the plugging mixture.14. Allow to dry for approximately 2 hours.15. Apply two coats of Coprox Masonry Waterproofing.

Cleaning Tools & Equipment Use clean water. Product and waste water containing product should not be discharged directly into drains and waterways.

Product Instructions Product Instructions

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Coprox Cobond

Seamless Waterproofing Membrane System for Water Bearing Positive Side Masonry Surfaces (Coprox Cobond mixed with Coprox Masonry Waterproofing)

Suitable Surfaces• Sufficientlyagedandcuredvirginmortar,screed,concreteandcement

or pool plasters of recognised building mix standards • GoodqualityvirgincementandclaybricksIf in any doubt as to surface suitability, do a test area first.

Weather Conditions Do not apply to exterior surfaces if rain is imminent, in humid conditions, during high winds or freezing temperatures.

Surface Preparationa) Ensure the surfaces are free of any negative moisture. Should this not be the case, the

surfaces must first be treated with Coprox Masonry Waterproofing or if necessary, plastered with Coprox Waterproof Cement Additive added to the plaster mix, before proceeding with the application. This applies equally to swimming pools, ponds, reservoirs and water features where high water tables may be present. Surfaces such as boundary and retaining walls must also be treated in this manner before the application commences.

b) Remove any efflorescence whilst dry using a stiff bristle scrubbing brush.c) Where the application is being used for swimming pools, ponds, reservoirs and water features: (i) Remove algae and oils with a scrubbing brush using: • 1partofhydrochloricacidto20partsofwaterfortheentiresurface. • 1partofhydrochloricacidto10partsofwaterforthewaterlineandsteps. (ii) Neutralize the acid washed surfaces with copious amounts of water. (iii) Mop up the neutralized acid wash.d) Remove dust, dirt and all other foreign matter.e) Surfaces must be completely dry and free of any moisture before application commences.

Mixinga) Decant 5 litres* of Coprox Cobond into a clean plastic container and stir thoroughly. b) Sprinkle 5 kg of the desired colour Coprox Masonry Waterproofing slowly into the 5 litres

of Coprox Cobond preferably using a mechanical mixing device until smooth and free of lumps. Use immediately.

c) Stir the solution frequently throughout the application.

First Coata) Apply the first coat to the dry surfaces using a suitable brush. Brush strokes should be

applied in one direction to a thickness not exceeding 1,5 mm. b) Thoroughly cover depressions, fine cracks and pinholes. c) When bridging joints or abutments of slabs and walls, the application should cover the

joint by at least 75 mm on either side.

Second Coat a) Ideally, the second coat should be applied as soon as the first coat is touch dry,

approximately 30 minutes. If the second coat can only be applied later, ensure that the first coat is completely dry and free of any moisture before the second coat is applied.

b) Apply the second coat at right angles to the first coat, again to a thickness not exceeding 1,5 mm.

c) Keep the application protected from rain.d) Allow the application to dry for at least 48 hours before use.

Filling Swimming Pools, Ponds, Reservoirs and Water FeaturesTo minimize foaming when filling swimming pools, ponds, reservoirs and water features for the first time:a) Thoroughly hose down the surfaces several times with generous amounts of water 48

hours or more after the application has been completed. b) Mop up the foamy water.c) Proceed with the filling of clean water. Should any foam still be present after filling, the foam will dissipate with filtering or with changes of clean water.

ToxicityOnce dry, the application is non-toxic and therefore not harmful to human, animal or plant life. However, the water must be free of any foam and allowed to age sufficiently and treated chemically before introducing fish or plants. Consult your local pet shop or water authority in this regard. In the case of swimming pools, pH levels should be properly maintained. All chemicals should be added via the weir.

Bonding & Keying Agent For the better adhesion of plaster, screed or when using Coprox Waterproof Dualcoat as a trowel-on application, liberally brush Coprox Cobond onto the wall or floor surfaces and apply the plaster, screed or Coprox Waterproof Dualcoat to the surfaces while the Coprox Cobond is still tacky.

Additive To Coprox Waterproof Dualcoat To minimize crazing & cracking when Coprox Waterproof Dualcoat is used as a trowel-on application, substitute 1 litre of the water content with 1 litre of Coprox Cobond when mixing the Coprox Waterproof Dualcoat (see Coprox Waterproof Dualcoat instructions on page 21).

Cleaning Tools & EquipmentAll tools should be cleaned with water immediately after use. If not cleaned immediately, solvents such as benzene or paint thinners can be useful in removing the hardened product. Product and waste water containing product should not be discharged directly into drains and waterways.

Product Instructions Product Instructions

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Coprox Waterproof Crack Filler

Suitable Surfaces• Mortar,screed,concreteandplaster• CementandclaybricksOther surfaces should first be tested for suitability.

Surface Preparation• Remove any efflorescence whilst dry using a stiff bristle

scrubbing brush. • Cleanthecracks-removedust,dirtandallotherforeignmatter.

MixingSprinkle 5 kg* Coprox Waterproof Crack Filler slowly into 1,75 litres of clean water stirring constantly until a smooth paste-like consistency is achieved. Use within 30 minutes.

Filling Cracksa) Wet cracks, holes and indentations with clean water. b) Fill the cracks, holes and indentations using a scraper or putty knife.c) Apply to a depth not exceeding 6mm. For deeper cracks, holes or indentations,

apply in 6 mm layers after each layer has been allowed to dry.d) Even out the crack filler level with the surrounding surface.e) Allow to dry for at least 4 hours (drying times may be longer in cold or wet

weather) before sanding, drilling or painting. Apply a universal undercoat before over painting.

Cleaning Tools & EquipmentUse clean water. Product and waste water containing product should not be discharged directly into drains and waterways.

Coprox Waterproof Tile Grout

Weather ConditionsDo not apply to exterior surfaces if rain is imminent, during high winds or freezing temperatures.

Surface Preparation• Tilesurfacesandspacesbetweentilesshouldbecleanandfree

of any foreign matter. • Tileadhesiveshouldbecompletelydrybeforegrouting.• Protecttilesagainststaining.

Mixing Sprinkle 5 kg* Coprox Waterproof Tile Grout slowly into 2 litres of clean water stirring constantly until a smooth paste-like consistency is achieved. Use within 30 minutes. To prevent settling, stir frequently throughout the application.

Groutinga) Apply grout using a rubber squeegee.b) Clean grout off the tile surfaces to avoid staining.c) Once the grout has dried sufficiently, smooth the grout using a damp sponge.d) Clean off any excess grout with a wet cloth.e) Allow the grout to dry for at least 24 hours before use.

Cleaning Tools & EquipmentUse clean water. Product and waste water containing product should not be discharged directly into drains and waterways.

Product Instructions Product Instructions

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Coprox Wall & Floor Clear Sealer

Suitable Surfaces• CoproxMasonryWaterproofing• CoproxWaterproofDualcoat• Virginpavers• Virginclaytiles

If in any doubt as to surface suitability, do a test area first.

Weather ConditionsDo not apply to exterior surfaces if rain is imminent, during high winds or feezing temperatures.

Surface Preparation• Surfacesmustbecompletelydry.• CoproxMasonryWaterproofingandCoproxWaterproofDualcoatapplications

must be allowed to dry for at least 48 hours before application commences. Drying times may be longer in cold or wet weather.

All surfaces must be free of dust, dirt and all other foreign matter.

First Coata) Stir the sealer thoroughly.b) Apply the sealer as a thin film using a clean dry mohair roller, sheepskin

applicator or suitable brush.

Second Coata) The second coat can be applied in the same manner as above as soon as the first

coat is touch dry (approximately 1 hour) or later.b) Allow the sealer to dry for at least 4 hours before use. Drying times may be

longer in cold or wet weather.

Maintenance & Carea) Do not drag or scrape heavy or sharp objects across the surface.b) Wipe up spills with a clean cloth or sponge.c) Use water and mild soap for cleaning.d) Apply maintenance coats as and when necessary.

Cleaning Tools & EquipmentUse clean warm water. Product and waste water containing product should not be discharged directly into drains and waterways.

Product Instructions

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Decorating

Coprox Masonry Waterproofing & Coprox Waterproof Dualcoat

Coprox Masonry Waterproofing is brush applied, whereas Coprox Waterproof Dualcoat can be either brush applied as a textured finish or trowel applied as a skim coat finish. The trowel-on application instructions are described on page 21.

Surface PreparationWhen the products are used for decorative purposes, they are still applied in exactly the same manner as a waterproofing application as described on pages 18 and 20. For aesthetic purposes however, additional attention must be given to the surface preparation when using Coprox Waterproof Dualcoat. Where unpainted and painted surfaces adjoin each other, the unpainted surfaces should first be painted the same colour as the painted surfaces before application commences in order to minimize colour variations of the completed application. When used on dry wall partitioning, the joints should first be covered with jointing tape and then the entire surface primed with a suitable oil based primer.

ApplicationWhen using Coprox Masonry Waterproofing or Coprox Waterproof Dualcoat, the application should only start once all building or renovation work has been completed, as cement coatings cannot be easily touched-up once dry without leaving noticeable patch marks.

An entire wall from corner to corner should be completed without interruption. Cutting around window and door frames, light fittings and cornices etc. must be done as and when they are encountered and not prior to application.

Work in manageable sections. Do not allow previous sections to dry before continuing with subsequent sections - overlap marks will be noticeable if wet and dry edges of sections overlap each other. Work section by section and complete the entire surface area without interruption.

On high walls or large surface areas, one applicator should apply from the top down while another applies from the bottom up, or one applicator applies from the left side and another from the right.

Where a second coat is desired, the same colour must be used for both the first and second coat. The second coat may appear lighter than the first coat.

When being used in bathrooms, showers and kitchens the application should be sealed with Coprox Wall & Floor Clear Sealer to prevent staining.

Changing the Colour of an existing Coprox Masonry Waterproofing or Coprox Waterproof Dualcoat application

Surface Preparationa) Ensure your existing application has been allowed to properly cure for at least 24

hours and is dry before proceeding to change its colour.b) Remove dust, dirt and all foreign matter.

Mixinga) Pour 5 litres of clean water into a clean plastic container.b) Mix 50 ml of Cobond with the 5 litres of clean water and stir thoroughly.c) Sprinkle 5 kg of the desired colour Coprox Masonry Waterproofing slowly into the

Cobond and water mixture stirring constantly until smooth and free of lumps. Use immediately. To prevent settling, stir frequently throughout the application.

Applicationa) Do not wet the existing application.b) Apply the Coprox Masonry Waterproofing and Coprox Cobond mixture using a

suitable brush to the clean and dry existing application.c) Should a second coat be desired, apply in the same manner as before.

When being used in bathrooms, showers and kitchens the application should be sealed with Coprox Wall & Floor Clear Sealer to prevent staining.

Changing Colours of Existing Applications

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First AidMasonry

WaterproofingWaterproof

DualcoatWaterproof

Cement AdditiveWaterproof Crack Filler

Waterproof Tile Grout

+ If swallowed in significant amounts, induce vomiting, otherwise rinse mouth and drink milk. Consult a doctor.+ If inhaled, move patient to fresh air. If respiratory irritation, dizziness, nausea or unconsciousness occurs, seek medical assistance immediately.+ Eye Contact - flush thoroughly with water for at least 15 minutes. Consult a doctor.+ Skin Contact - wash contact areas with soap and water and apply aqueous cream.

Cobond

+ If swallowed, do not induce vomiting. Drink plenty of water. Seek immediate medical attention.+ Excessive inhalation of vapour may cause dizziness or headache. Breathe plenty of fresh air.+ Eye contact - may cause temporary irritation. Flush eyes with plenty of water. If irritation persists, seek medical attention.+ Skin contact - irritation may be caused by direct or prolonged contact. Wash contact areas with soap and water and apply aqueous cream.

Wall & Floor Clear Sealer

+ If swallowed, do not induce vomiting. Drink plenty of water. Consult a doctor.+ If inhaled, move patient to fresh air.+ Eye Contact - flush thoroughly with water. Consult a doctor if irritation persists.+ Skin Contact - wash contact areas with soap and water and apply aqueous cream.

PrecautionsMasonry

WaterproofingWaterproof

DualcoatWaterproof

Cement AdditiveWaterproof Crack Filler

Waterproof Tile Grout

•Mayirritateeyesorsensitiveskin.Glovesandgogglesshouldbeworn.•Keepoutofreachofchildren.

Cobond

•Ifthereisinadequateventilationafacemaskshouldbeworn.•Protectiveglovesandgogglesshouldbeworn.•Avoidprolongedorrepeatedskincontact.•Keepoutofreachofchildren.

Wall & Floor Clear Sealer

•Usewithadequateventilation.•Avoidprolongedorrepeatedskincontact.•Keepoutofreachofchildren.

Product Identification & CompositionMasonry Waterproofing

A non-flammable cement based powder (in various colours) containing Portland cement, calcium chloride, titanium oxide, silica sand and other minor constituents.

Waterproof Dualcoat A non-flammable cement based powder (in various colours) containing Portland cement, calcium chloride, titanium oxide, hydrated lime, silica sand and other minor constituents.

Waterproof Cement Additive

A light grey non-flammable cement based powder containing Portland cement, calcium chloride, titanium oxide, silica sand and other minor constituents.

Cobond A white non-flammable styrene/butadiene co-polymer latex liquid.

Waterproof Crack Filler A non-flammable cement based white powder containing Portland cement, calcium chloride, titanium oxide, silica sand and other minor constituents.

Waterproof Tile Grout A non-flammable cement based powder (in various colours) containing Portland cement, calcium chloride, titanium oxide, silica sand and other minor constituents.

Wall & Floor Clear Sealer A non-flammable acrylic water based sealer.

PackagingMasonry Waterproofing 1 kg & 2 kg Cardboard Box; 5 kg Heavy Duty Plastic Pocket

Waterproof Dualcoat 1 kg Cardboard Box; 25 kg Heavy Duty Plastic Pocket

Waterproof Cement Additive 2,5 kg Cardboard Box; 5 kg & 10 kg Heavy Duty Plastic Pocket

Cobond 1 litre & 5 litre Plastic Bucket

Waterproof Crack Filler 1 kg & 2 kg Cardboard Box; 5 kg & 10 kg Heavy Duty Plastic Pocket

Waterproof Tile Grout 1 kg Cardboard Box; 5 kg Heavy Duty Plastic Pocket

Wall & Floor Clear Sealer 1 litre & 5 litre Plastic Bucket

Identification, Composition & Packaging Precautions & First Aid

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Index

For more information or technical advice contact

Coprox International (Pty) Ltd

Head Office & Showroom48 Galaxy Avenue, Linbro Business Park, Sandton

Tel: +27 11 579 4300Fax: +27 11 579 4310

[email protected]

Whilst every effort has been made to ensure the accuracy of the information contained in this brochure, Coprox International (Pty) Ltd cannot be held responsible for any errors or omissions.

Coprox International (Pty) Ltd has no control over the purpose for which its products are used, stored, prepared and applied. No warranty is therefore given as to its suitability, nor is any warranty, express or implied, given for any damage of whatsoever nature, consequential or otherwise, arising out of the use of its products.

Copyright©2015CoproxInternational(Pty)Ltd.Vol5.4

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