ferastrau circular_cs 315

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Operating manualGircular metal saw

cs 275 Ft

cs 315 r-i

3.5.23.5.33.5.4

3.5.53.5.6

Operation4.1 Safety4.2 Control and indicating elements CS 275lCS 315

4.3 lnsertworkpiece....................4.4 Saw blade speed........,

4.4.1 Speed change4.4.2 Select the toothing and the shape of the toothSwitching on the machineSwitching off the machineSawing of anglesCooling

Maintenance5.1 Safety

5.1.1 Preparation5.1.2 Restarting............

5.2 lnspectionandmaintenance...............5.3 Mounting and replacing the saw blade

5.3.1 Dimensions of sawing flange

5.4 Repair........

Ersatzteile - Spare parts6.1 Ersatzteilzeichnung - Explosion drawing........,.....

6.1.1 Einzelteile - Spare parts...........

6.2 Schaltplan - Wiring diagram6.2.1 Ersatzteilliste - Spare parts list - CS 275....

6.2.2 Ersalzteilliste - Spare parts list - CS 315....

Anomalies7.1 Anomalies in the circular metal saw

Appendix8.1 Copyright...8.2 Terminology/Glossary8.3 Liability claims for defects / warranty...8.4 Note regarding disposal / options to reuse:........,

8.4.1 Decommissioning.........8.4.2 Disposal of the packaging of new devices8.4.3 Disposing of the old device8.4.4 Disposal of electrical and electronic components8.4.5 Disposal of lubricants and coo|ants..............

Direction of the saw teeth ..........Check the oil level in the worm gear.............Fill in coolant.................

Power supplyCheck the running direction of the saw blade

24

24

25

25

25

26.26

4

4.54.64.74.8

272828

2830

3031

32

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35

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39

39

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64041

4344

47

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5'1

5'1

52525353

535354

5454

5556

DisposalRoHS, 20021951CE.......

Product follow-up

8.5

8.68.7

8.8 EG-Declaration of Conformity....

1 Safety

H

Glossary of symbols

ûg¡ gives additional indications

à calls on you to act

enumerations

This part of the operating manual

' explains the meaning and use of the warning references contained in the operating manual,. explains how to use the circular metal saw properly,

' highlights the dangers that might arise for you or others if these instructions are not obeyed,. tells you how to avoid dangers.

ln addition to this operating manual please observe. applicable laws and regulations,. legal regulations for accident prevention,

European standards must be observed during installation, operation, maintenance and repair ofthe circular metal saw.

lf European standards are not applied in the national legislation of the country of destination, thespecific applicable regulations of each country must be observed.

Where necessary the required measures must be taken to comply with the specific regulation ofeach country before the circular metal saw is first used.

ALWAYS KEEP THIS DOCUMENT CLOSE TO THE CIRGULAR METAL SAW FOR FUTUREREFERENCE.

INFORMATION

lf you are not able to solve a problem using this manual, please do not hesitate to contact us forfurther professÍonal advice:

1.1 Safety warnings (warning notes)

1.1.1 Classification of hazards

We classify the safety warnings into various levels. The table below gives an overview of the

classification of symbols (pictograms) and warnings for the specific danger and its (possible)

consequences.

ln the case of specific dangers, we replace the pictogram by

rotating parts.

or

general danger with a warningof

injuries tohands,

hazardous elec-trical voltage,

PictogramAlarm expres-

sionDefi nition/Consequences

lmminent danger that will cause serious injury or death topersonnel.DANGER!

WARNING!Risk: A danger that might cause serious injury or death topersonnel.

Danger or unsafe procedure that might cause injury topersonnel or damage to property.CAUTION!

Situation that could cause damage to the machine andproduct and other types of damage.

No risk of injury to personnel.ATTENTION!

o INFORMATION

Application tips and other important or useful informationand notes.

No dangerous or harmful consequences for personnel orobjects.

1.1.2 Other pictograms

Caution

slide risk!

Use protectivegloves!

1.2

Pull the mainsplugl

Wear a safety suit!

as@@(O@ß0 ffi

Activation forbid-den!

Use protectiveboots!

Use protectivegoggles!

Protect the envi-ronment!

Use ear protec-tion!

Contact address

Proper user

Usage

WARNING!

lmproper use of the circular metal saw. w¡ll endanger personnel,. w¡ll endanger the machine and other material property of the operator,. may affect proper operation of the machine.

The circular metal saw is designed and manufactured to be used in environments where there isno potential danger of explosion.

The circular metal saw is designed and manufactured to saw cold metals, cast materials andother plastic materials that are not harmfulto health and do not generate dust.

The circular metal saw must not be used on wood.

The pieces to be cut need to be of a shape that will allow them to be securely attached in thework holder vice and ensure that the piece does not come loose when it is being sawed.

The circular metal saw must only be installed and operated in a dry and well-ventilated place.

1.3

WARNING!

Very serious injury.

It is forbidden to make any modifications or alterations to the operating values of the cir-cular metalsaw! These could endanger personnel and cause damage to the machine.

Possible dangers caused by the circular meta¡ saw

The circular metal saw is state-ofthe-art, but there is a residual risk, as the circular metal saw isworking with

. electrical voltage and currents

. a running circular metal saw blade.

We have used construction resources and safety techniques to minimise the health risk to per-

sonnel resulting from these hazards.

lf the circular metal saw is used and maintained by staff who are not duly qualified, there may be

a risk resulting from incorrect operation or unsuitable maintenance.

INFORMATION

All staff involved in assembly, commissioning, operation and maintenance must

. be duly qualified,

. follow this operating manual.

ln the event of improper use

. there may be a risk to the staff,

. there may be a risk to the circular metal saw and other material property,

. the proper operation of the circular metal saw may be affected.

Disconnect the circular metal saw whenever cleaning or maintenance work is being carried out

WARNING!

THE CIRCULAR METAL SAW MAY ONLY BE USED WITH THE SAFETY DEVICES ACTI.VATED.

Disconnect the circular metal saw whenever you detect a failure in the safety devices orwhen they are not fitted!All additional installations carried out by the operator must incorporate the prescribedsafety devices.Being the machine operator, this will be your responsibility!o9 "Safety devices" on page 9

1.4 Qualification of personnel

1.4.1 Target group

This manual is addressed to

. users,

. operators,

. maintenance staff.

The warning notes therefore refer to both operation and maintenance of the circular metal saw.

Determine clearly and irrevocably who will responsible for the different activities on the machine(use, maintenance and repair),

Vague or unclear assignment of responsibilities constitute a safety hazardl

Obligationsof the opera-

tor

Obligationsof the user

Additionalqualification

require-ments

1.5

Always disconnect the circular metal saw from the power supply and secure the circular metalsaw against restarting.

Authorised personnel

WARNING!

Incorrect use and maintenance of the circular metal saw constitutes a danger for thestaff, objects and the environment.Only authorised personnel may operate the circular metalsaw!

The only staff authorised to use this machine and perform maintenance on it are trained andinstructed technical staff working for the operator and manufacturer.

The operator must

. train staff,

. instruct staff regularly (at least once a year) on- all safety standards that apply to the machine,

- operation,

- accredited technical guidelines,. check staff's understand,. document training/instruction,. require staff to confirm participation in training/instruction by a signature,

' check whether the staff are aware of safety and of dangers in the workplace and whetherthey observe the operating manual.

The user must

. have received training in operation of the circular metal saw,

. know the function and principle of operation,

. before the machine is first used- have read and understood the operating manual,- be familiar with all safety devices and regulations.

For work on the following machine components there are additional requirements:

' Electrical components or devices: This work must only be carried out by a qualified electri-cian or person working under the instructions and supervision of a qualified electrician.Before carrying out work on electric components or operating units the following measuresmust be taken, in the order given.- Disconnect all poles

- Ensure that the machine cannot be turned on again

- Check that there is no voltage

User pos¡t¡ons

The user must stand in front of the circular metal saw

INFORMATION

The mains plug of the circular metal saw must be freely accessible

Page I

1.7

1.6 Safety measures during operation

CAUTION!

Risk due to inhaling of health hazardous dusts and mist.

Dependent on the material which need to be processed and the used auxiliaries dustsand mist may be caused which might impair you health.

Make sure that the generated health hazardous dusts and mist are safely sucked off atthe point of origin and is dissipated or filtered from the working area. Use an appropriatesuction unit.

CAUTION!

Risk of fire and explosion by using flammable materials or cooling lubricants.

Take additional preventive measures in order to safely avoid health hazards beforeprocessing flammable materials (e.9. aluminum, magnesium) or before using flammableadditives (e.9. spirit).

Safety devicesUse the circular metal saw only with properly functioning safety devices.

Stop the circular metal saw immediately if there is a failure in the safety device or if it is not func-tioning for any reason.

It is your responsibility!

lf a safety device has been activated or has failed, the circular metal saw must only be usedwhen

. the cause of the failure has been removed,

. it has been verified that there is no resulting danger for the staff or objects.

WARNING!

The separating protective equipment which is made available and delivered together withthe machine is designed to reduce the risk of workpieces or fractions of them whichbeing expelled, but not to remove them completely.

WARNING!

lf you bypass, remove or override a safety device in any other way, you are endangeringyourself and other staff working with the circular metal saw. The possible consequencesare:. damage as a result of components or parts of components flying off at high speed,. contact with rotating parts,. an electrocution.

Page I

The circular metal saw includes the following safety devices:

. a protective cover on the saw blade

The saw blade of the circularmetal saw is equipped with aprotective cover. The protec-tive cover covers the circula-tory saw blade.

WARNING!

Danger of injury! The teethof the saw belt are sharp.Take great care whenremoving the rear cover tochange the saw belt.

Wear protective gloves.

Rear cover

1.7.1 Lockable main switch

A lockable main switch can be secured bya padlock in the position "0" against switch-ing on by mistake or unauthorized.

The power supply is interrupted by switch-ing off the main plug.

Except for the positions which are markedby the ideogram in the margin.

lllustr.: 1-1 : Rear cover

Main switch

WARNING!

Dangerous voltage even if the main switch is being switched off. ln the positions of theideogram marked in the margin there might be voltage even if the main switch is beingswitched off.

Page 1 0

1.7.2 EMERGENGY-STOP button

The EMERGENCY-STOP button turns thecircular metal saw off.

INFORMATION

After actuation turn the EMERGENCY-STOP button clockwise in order to turn the e¡,¡enceNcy-sropcircular metal saw on again. button

lllustr.: 1-3: EMERGENCY-STOP button

1.7.3 Prohibition, warn¡ng and mandatory labels

INFORMATION

All warning labels must be legible.

Check them regularly.

Positions of labels on the circular metal saw:

lllustr.: 14: circular metal saw CS 315

Check the circular metal saw at least once per shift. lnform the person responsible immediatelyof any damage, defect or change in operating function.

Check all safety devices

. at the beginning of each shift (with the machine stopped),

. once a week (with the machine in operation),

. after every maintenance and repair operation.

Check if the prohibition, warning and information labels and the markings on the circular metalsaw

. can be identified (if not, clean them),

. are complete.

Individual protection gear

For certain work individual protection gear is required. This includes

. safety helmet,

1.8

1.9

. protective goggles or face guard,

. protective gloves,

. safety shoes with steel caps,

. ear protection.

Before starting work, make sure that the prescribed individual protection gear is available at theworkplace.

CAUTION!

Dirty or contaminated personal protection gear can cause disease. Glean your personalprotection gear after each use, regularly, at least once a week.

Personal protect¡on gear for special work

Protect your face and eyes: During all work, and specifically work during which your face andeyes are exposed to hazards, a safety helmet with a face guard should be worn.

Use protective gloves when lifting or handling pieces with sharp edges

Wear safety shoes when fitting, dismantling or transporting heavy components

Safety during operat¡onln the description of work with and on the circular metal saw we highlight the dangers specific tothat work.

WARNING!

Prior to activating the circular metal saw please double-check that this will. not endanger anybody,. not cause any damage to property.

Avoid unsafe working practises:

. Make sure yourwork does not endanger anyone.

. The instructions in this manual need to be observed during assembly, handling, mainte-nance and repair.

' Do not work on the circular metal saw if your concentration is reduced, for example, becauseyou are taking medication.

' Observe the rules for preventing accidents issued by your association for the prevention ofoccupational accidents and safety in the workplace or other inspection authorities.

. Stay at the circular metal saw until all rotating parts have come to a halt.

' Use prescribed protection gear. Make sure to wear a well-fitting work suit and, where neces-sary, a hairnet.

. lnform the inspector of any danger or failure.

1.10

Report anddocument

any changes

Safety during maintenance

lnform operating staff in good time of any repair and maintenance work.

Report all safety-relevant changes or performance details of the circular metal saw. Documentall changes, have the operating manual changed accordingly and train the machine operators.

1.10.1 Disconnecting the circular metal saw and making it safe

Unplug the circular metal saw from the mains before beginning any maintenance or repair work,

Place a warning sign on the machlne.

1.10.2 Using lifting equ¡pment

WARNING!

Use of unstable lifting equipment and load-suspension devices that break under load cancause very serious injuries or even death.

Check that the lifting and load suspension gear. is of sufficient load capacity,. in pedect condition.Observe the preventing of accidents issued by your association for the prevention ofoccupational accidents and safety in the workplace or other inspection authorities.

Hold the loads properly.

Never walk under suspended loads!

1.10.3 Mechanicalmaintenancework

Remove all protection and safety devices before beginning maintenance work and re-installthem once the work has been completed. They include:

. covers,

. safety indications and warning signs,

. earth (ground) connection.

lf you remove protection or safety devices, refit them immediately after completing the work.

Check that they are working properly!

1.11

1.12

Accident reportlnform your superiors immediately in the event ofaccidents, possible sources of danger and any actions which almost led to an accident (nearmisses).

These near misses can have many causes.

The sooner they are notified, the faster the causes can be eliminated.

INFORMATION

ln the descr:iption of the execution of work with and on fhe circular metal saw, we highlight thedangers specific to that work.

Electrical systemHave the machine andlor the electric equipment checked regularly, and at least every sixmonths.

Eliminate immediately all defects such as loose connections, defective wires, etc.

A second person must be present during work on live components, to disconnect the power inthe event of an emergency.

Disconnect the circular metal saw immediately if there are any anomalies in the power supplyl

uF "Maintenance" on page 33, le 'Wir.ing diagram" on page 39

ug lllustr.: l-1: "Rearcovef'on page 10

S ä9 ebla ttd urch messer: Ø 275x2.o ñmDrehzahl 48/96 O/min

Max. öffnungsweite: 110mmMotorleistung: 2.0/1.4 KW,400 Volt -

cs 275ACI{TUNG I

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2 Technical data

2.1 Type plate

The following information gives the dimensions and weight and are the manufacturer's author-ised machine data.

2.6 Speed of saw blade cs 275 cs 315

Two-step drive engine [m/minl 48 96 19 38

Sägeblattdurchmesser: ø315x2.5ñmDrehzahl 19/38 U/¡i¡Max, öffnungsweitel 14ommMotorle¡stun9: L.5lO.75KW,400Volt-

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2.2 Power connect¡on cs 275 cs 315

Connection

cooling pump

400V -50H22KWl1,4KW

400V -50H21,5 KW/ 0,75 KW

400V -50H2; 0,4 KW

cs 275 cs 3152.3 Cutting range

0o round, max 60 mm 70 mm

0 o rectangular, max. '100 x 60 mm 90x80mm

o o square, max. 60x60 70x70

60 mm 70 mm450 round, max.

450 rectangular, max. 70x60mm 80x70mm

450 square, max. 60x60 70 x70

Cutting angle -450-+450

2.4 General

Cutting angle adjustment

cs 275 cs 315

over turnable bearing block

Feed manually

Material tension manual in the quick-action vice

2.5 Dimensions cs 275 cs 315

u9 "Dimensions of sawing flange" on page 39

Range vice 110 mm '145 mm

Page 1 5

2.7 Environmentalconditions

Temperature

cs 275 cs 315

5-35'C

Humidity 5-80%

cs 275 cs 3152.8 Operating mater¡al

Helical gear Mobilgear 629, viscosity 40'C 150 mm2/s ,

at'100"C'16 mm2is

tso vG 150

Spindle of the machine vice Commercial heavy grease

Plain bearing Commercial heavy grease

Blank steel parts e.g. machine oil (Mobil oil, Fina, ...), motor oil, motor oil isacid-, stain- and resin-free.

2.9 EmissionsThe level of noise (emission) emitted by the circular metal saw is less than 80 dB(A).lf the circular metal saw is installed in an area where various machines are in operation, theacoustic influence (emission) on the operator of the circular metal saw may exceed the legallypermitted peak value of 85 dB(A) in the workplace.

INFORMATION

This numeric value had been measured on a new machine under conventional operating condi-tions. Depending on the age or wear of the machine, the noise behavior of the machine mightchange.

Furthermore, the extent of the noise emission is also depending on manufacturinginfluence factors, such as speed, material and clamping conditions.

INFORMATION

The mentioned numericalvalue is an emission level and not necessarily a safeworking level.

Unless the degree of noise emission and the degree of noise disturbance are depending on oneanother it is not possible to use it in order to reliably determine if it is necessary to take furtherpreventive measures or not.

The folfowing factors influence the actual degree of the noise disturbance of theoperator:

. Characteristics of the working chambe¡ e.g. size or damping behavior,

. Other noise sources, e.g. the number of machines,

. Other processes proceeding nearby and the period during which the operator is exposed tothe noise.

Furthermore, the admissible pollution level may be different from one country to another due tothe national regulations.This information regarding the noise emission should allow the operator of the machine to per-form a better evaluation of the endangerments and risks.

Ao

CAUTION!

The machine operator has to wear an appropriate ear protection depending on the overallstress caused by noise and on the basic limit values.We generally recommend using a sound and ear protection.

2.10 Dimensions CS 275

Sdwep nkU Centn of gravity

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Page 1 7

2.11 Dimensions CS 315

e

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Schwerpunkt/ Centre of gravityGewicïrt / Weight 27t kg

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3.1

3 Assembly

INFORMATION

The circular metal saw comes pre-assembled

Extent of supplyWhen the machine is delivered, immediately check that the circular metal saw has not beendamaged during shipping and that all components are included. Also check that no fasteningscrews have come loose.

INFORMATION

ln the default delivery volume, no saw blade is included. lf required, you can order saw blades ofthree different toothings. ne "Spare part list" on page 37

3.2 Transport

O Center of gravity +o Attachment positions (marking the positions for

the attachment position gear)

Prescribed transport position (marking the topside)

o

11O Means of transportation to be used

o Weights

WARNING!

Severe to lethal injuries due to machine parts tilting over or falling down from forklifttrucks or transport vehicles. Please follow the instructions and indications on the trans-portation box:. Center of gravity. Attachment positions. Weighús. Means of transportation to be used. Prescribed transport position

WARNING!

Use of unstable lifting equipment and load-suspension devices that break under load cancause very serious injuries or even death.

Check that the lifting and |oad suspension gear. is of sufficient load capacity,. in perfect condition.

Pagè 1 I

Observe the preventing of accidents issued by your association for the prevention ofoccupational accidents and safety in the workplace or other inspection authorities.Hold the loads properly.

Never walk under suspended loads!

3.3 Storage

ATTENTION!

lmproper storage may cause important parts to be damaged or destroyed.Store packed or unpacked parts only under the intended environmental conditions.Please follow the instructions and indications on the transportation box:

O Fragile goods (goods require careful handling)

O Protect against humidity and humid environments

ts "Environmentalconditions" on page 16

o Prescribed position of the packaging box (markingthe top side - arrows pointing upward)

o Maximum stacking height

Example: non-stackable - do not pile any furtherpackaging boxes on top of the first packaging box

T

11

XI

3.4.1

3.4 lnstallation and assembly

Requirements of the installation site

Organise the work area around the circular metal saw in accordance with local safety regula-tions. rg "Dimensions" on page 15

Operation, maintenance and repair in the work area must not be hindered.

INFORMATION

The mains plug of the circular metal saw must be freely accessible.

Fasten the substructure of the circular metal saw GS 275 on the floor

) Fasten the substructure on the floor with shear connector screws M10.

m

47fl

Machine substructureFastening holes

3.4.4 Mount the saw on the machine substructure

ATTENTION!

Danger of crushingand overturning.Proceed with cautionduring the workdescribed below.

CAUTION!

The circular metal sawneeds to be mountedon the machine sub-structure by at leasttwo persons.

l\4achine substructure

Hexagon socketscrew

lllustr.: 3-3: Mount the saw on the machine substructure.

à Put the circular metal saw on the machine substructure.

Ð Fasten the circular metal saw with the hexagon socket screws on the machine substructure

3.4.5 Mount the lever arm

) Remove the screw cap on thesaw head.

Ð Mount the lever arm on the sawhead,

à Set up the lever arm.

à Counter the lever arm attachedto the hexagonal nut.

t Connect the cable connectionwith the operating element.

Screw cap

Hand-actuatedauxiliary switch

Lifting arm

Operating element

Connecting cable-hand-actuated

auxiliary switch

Hexagonal nut

Fitting connectingcable

lllustr.: 34: Mount lever arm

3.4.6

3.5

3.s.1

3.5.3

Mount the saw blade

> Mount your saw blade rg "Mounting and replacing the saw blade" on page 38

First use

WARNING!

Personnel and equipment may be endangered if the circular metal saw is first used byinexpert staff.We do not take liability for any damage caused by incorrect commissioning.

Checking

) Check the following.

ATTENTION!

Danger of cutting! Proceed with caution during the work described below. Use the pre-scribed protection equipment.

3.5.2 Direction of the saw teeth

; Check the direction ofthe saw teeth. The sawteeth need to be ori-ented in the direction ofthe illustrated arrow.

Running direction

)

Saw blade

lllustration: 3-5: Running direction of saw blade

Check the oil level in the worm gear

à Check the oil level in the worm gear of the circular metal sawtg "Check oil level, change gear oil." on page 35

ì Fill in gear oil, if required.

3.5.5

3.5.4 Fill in coolant

CAUTION!

Danger of destroying the pump by dry running.When the circular metalsaw is switched on, the coolant pump is switched on.The pump is lubricated by coolant.Do not operate the pump without coolant.rø "Filling in / Rinsing / Replacing" on page 37

Power supply

Connect the mains plug of the circular metal saw with your power supply. Control the fusing(fuse) of the power supply according to the technical indications for the power input of the circu-lar metal saw.

INFORMATION

For the connection, a 400V-16 A connection cable needs to be connected

CAUTION!

lmperatively make sure that all 3 phases (L1, L2, L3) are connected correctly.Most of the defects on motors are resulting from wrong connections. For insúance, if amotor phase is not correctly clamped or connected to the neutral conductor (N).This may cause:. That the motor is becoming hot very rapidly.. lncreased motor noises.. The motor has no power.

lf the machine is wrongly connected the warrantee will become null and void.

3.s.6 Check the running direction of the saw blade

CAUTION!

Mind the rotary field!The saw blade is running clockwise.Gheck the turning direction of the circular metal saw. The circular metal saw has to turnin direction as described in ta lllustration: 3-5: "Running direction of saw blade" onpage24.lf the turning direction is wrong, please exchange two of the three phases on your cableconnection or on your power supply.Make sure that the turning direction of any other power supply is not wrong. ss' "Qualifi-cation of personnel" on pageT

o@

4 Operation

4.1 Safety

Use the circular metal saw only under the following conditions:

. The circular metal saw is in proper working order.

. The circular metal saw is used as prescribed

. The operating manual is followed.

. All safety devices are installed and activated.

Any anomalies should be eliminated immediately, Stop the machine immediately in the event ofany abnormality in operation and make sure it cannot be started up accidentally or withoutauthorisation.

Notify the person responsible immediately of any modification.

r8 "Safety during operation" on page 12

4.2 Control and indicating elements CS 275lCS 315

Hand-actuated auxiliary switch(oN/ oFF)

Lever arm

Main switch

EMERGENCY-STOP button

Machine viceStep switchsaw blade speed

Locking lever cutting angle Oil levelworm gear

Machine stand

lllustration: 4-1 : circular metal saw CS 315

4.3 lnsert workpieceThe machine vice servesas clamping device ofthe workpiece.

The machine vice con-sists of

. the working table,

. the clamping jaws,

. the hand wheel.

The clamping jaws at thefront and back aremoved simultaneously,this way the machinevice will clamp the clampparts centrically.

Ð lnsert the workpiecewhich needs to besawed into themachine vice.

ATTENTION!

Danger of overturning of thecircular mefal saw if themachine substructure hadnot been fixed to the floor.

Support long workpiecesbefore pushing the piece tobe cut into the machine vice.

à Turn the hand wheelto theright untilthe workpiece isfirmly clamped.

GAUTION!

Make sure if the workpiece isreally firmly clamped.

lllustralion: 4-2: Machine vice

Workpiecè

Workpiece

Material stand

Workpiece

Hand wheel

lllustration: 4-3: Machine vice

lllustration: 4-4: Hand wheel

affD 10 30

f tl 1._JL- o 1 2 3 4 5-3

4

Ã oõ

I ao

12 o

t

t5 a

50 Massive material

Toothing

lllustration: 4-6: Table for toothing

Example:

Profile materialwall thickness 3 mm = toothing 10

Massive material diameter 40 mm = toothing 12

dD

\ ) connect the mains plug with the power supply

4.5 Switching on the machine

à Main switch on

) Select speed level ,,1" or,,2"

à Actuate the hand-actuatedswitch at the handle of thelever arm.

9 Pull the lever arm down-ward towards the workpiece

4.6 Switching off the mach¡ne

> Push the lever arm upward.

) Release the hand-actuatedauxiliary switch at the han-dle of the lever arm.

à Switch the step switch to theposition ,,0".

Ð Main switch off.

lllustration: 4-7'. Hand-acluated auxiliary switch an step switch

Hand-actuated aux-iliary switch

Lever arm

Step switch

Hand-actuated auxil-iary switch

Lever arm

Step switch

lllustration: 4-8: Hand-actuated auxiliary switch and stepswitch

4.7 Sawing of anglesThe circular metalsaw can be turned from -45" to 45' in order to allow angular saw cuts.

Angle scale

Locking lever cutting angle

lllustration: 4-9; Setting of angle cut

GAUTION!

Make sure that the saw ís clean and free of chips in the slewing area before adjusting it.

) Loosen the locking lever.

å Turn the saw to the required cutting position with the help of the angle scale.

à Retighten the locking lever

Ð Move the locking lever tothe right in order torelease the bearingblock.

à Adjust the saw to therequired position with thehelp of the angle scale.

à Move the locking lever tothe left in order to rec-lamp the bearing block,

lllustration: 4-10: Releasing clamping lever

4.8 Gooling

Coolant pump

Coolant tank

Filling quantity aboutI litres

ATTENTION!

Damage to the pump in the event of dry running.When the circular metalsaw is switched on the coolant pump is switched on.The pump is lubricated by the coolant. Do not start up the pump without coolant.

à Turn the dosing stop valve in direction of the coolant hose until the coolant penetrates.

By the turning move high temperatures are generated at the lip of the tool by the occurring fric-tion heat.

By cooling with an appropriate coolanllubricant agent you will achieve better working resultsand longer tool life of the saw blade.

Dosing stop valve

(Flow blocked)

Coolant hose

lllustration: 4-l nt app

INFORMATION

Use a water-soluble and non-pollutant emulsion as a cooling agent. This can be acquired fromauthorised d istributors.

Make sure that the cooling agent is properly retrieved.

Respect the environment when disposing of any lubricants and cooling agents.

Follow the manufacturer's disposal instructions.

5 Maintenance

ln this chapter you will find important information about

. inspection,

. maintenance,

. repair.

The diagram below shows which of these headings each task falls under,

lllustration: 5-1 : Maintenance - definition according to DIN 31051

ATTENTION!

Properly-performed regular maintenance is an essential prerequisite for. safe operation,. fault-free operation,. long service life of the machine and. the quality of the products you manufacture

lnstallations and equipment from other manufacturers must also be in optimum condition

ENVIRONMENTAL PROTECTION

Make sure that when working on the worm gear and on the coolant tank. collection tanks are used where the collecting capacity is appropriate for the quantity

of liquids which needs to be collected.. any spilt liquids and oils are not spilt on the ground.

Clean up any spilt liquid or oils immediately using proper oil-absorption methods and dispose ofthem in accordance with current legal requirements on the environment.

Gleaning up sp¡llages

Do not re-introduce liquids spilt outside the system during repair or as result of leakage from thereserve tank: collect them in a special vessel to be disposed of,

Disposal

Never dump oil or other pollutant substances in water inlets, rivers or channels,

MAINTENANGE

Inspection Maintenance Repair

Measu h cleani

Testing Fine cleaning Replacing

Gonserving Adjusting

Lubricatin

Comp

Readjusting

Used oils must be delivered to a collection centre. Consult your superior if you do not knowwhere the collection centre is.

5.1 Safety

WARNING!

The consequences of incorrect maintenance and repair work may include:. Very serious injury to staff working on the machine,. damage to the machine.

Only qualified staff should carry out maintenance and repair work on the machine

5.1.1 Preparation

5.1.2

WARNING!

Only carry out work on the machine if it has been unplugged from the mains power sup-ply.

Attach a warning label.

Restarting

Before restarting, run a safety check.

WARNING!

Prior to activating the machine please double-check that this will. not endanger anybody,. not damage the machine.

5.2 lnspection and maintenanceThe type and extent of wear depends to a large extent on individual usage and service condi-tions. For this reason, all the intervals are only valid for the authorised conditions.

WHAT?

(l)oõa_o)'õ s)v0)Êo)PEo5

HOW?

Replace the lubricating oil in the worm gear.Regularly check the oil level on the sight glass.The oil level has to reach at least the middle of the sight glass.

Charg¡ng hole

Worm gear

Oil sight glass

Drain hole

lllustration: 5-2: Oil level worm gear

o INFORMATION

The filling quantity amounts to about 0.5 litresType of the gear oil, ¡s "Operating material" on page 16

INTERVAL

every srxmonths

WHERE?

(5(¡)o)Eo

=

every sixmonths

Eq)

th

îJ)

(úooo)tu

f¿oo)EO

Check the electrical devices / components of the circularmetalsaw.

s€ "Qualification of personnel" on page 7

as required

o)L

-coo

o)c_co(U

E(¡)Eo)cc(!o)

O

) Clean the machine with an appropriate cloth and providerust protection with a conserving type of oil.

u9 "Operating material" on page 16

INTERVAL

as required

WHERE?

o)C)

WHAT?

0)c)

c)!

o)cc(úoO

HOW?

; Regularly remove the chips which are accumulating belowthe clamping jaws.

) To do so, use a thin, flat brush.

@CAUTION!

Never clean the vice with compressed air.

as required

l¿oo_oO)c(úo-oo-o

o)(Ilo-o=J

Lubricate the arbor of the bearing block

Lubricat¡ng nipple

Arbor

Bearing block

lllustration: 5-3: Bearing block

as required

oo

oc_c(U

_9!co

U)

Lubricate the spindle of the machine vice at the provided lubricat-ing nipples.Type of lubricating oil, s€ "Operating material" on page 16

as required

Þ(úoEì(Uth.Yoo-oo,cõo

adjust-ing the

endposition

The end position of the saw blade shall be positioned belowthe support face of the machine vice.

à Adjust the end position of the saw head with the screw.Refasten the counternut after readjusting it.

Mechanical end posi-tion of the saw arch

adjusting screw

lllustr.5-4: end position saw arch

(')c-õ

_qo_q)É.

cf,cu,cEcg,c

iL

The coolant pump is almost maintenaRce-free.. Replace the cooling agent regularly, depending on ugagê.. Rinse the coolant pump when using coolants which leave resi-

dues.. ln order to exchange the coolant tiquid, pump it into an appropri-

ate collecting vessel and refillthe coolant liquid.

o INFORMATION

The filling quant¡ty amounts to about I litres. Thusthe tank is filled about 213 ol its fillíng capacity.

oE(Ü

a=GU)

o).É.

o)tr'õ(úõ-ot,

$€ r¡u¡orn,'ng and r-eplacing the saw blade" on pagè 38

o INFORMATIONI

The spindle bearing is prelubricated. No lubricating is required

5.3 Mounting and replacing the saw blade

Disconnect the circular metal saw from the electrical supply.

us "Disconnecting the circular metal saw and making it safe" on page 13

ATTENTION!

Danger of cutting,please proceed care-fully when perform-ing the belowdescribed works. Usethe prescribed per-sonal protective gear.

+ Switch the stepswitch to the position0.

à Disconnect themains plug.

Ð Adjust the saw to themaximum top.

Please proceed care-fully when performingthe below describedworks.

Step switch

Cylinder screw

Cutting flange

She s

lllustration: 5-5: Mounting and replacing the saw blade

) Push the shells of the protective device apart.

à Loosen the socket screw M8 from the sawing spindle and remove the cutting flange.

à Remove the sawing blade.

) Thoroughly clean the sawing spindle and the flange.

) Reassemble theparts in reversesequence.

GAUTION!

à Mind the turningdirection of the sawblade.

I Check that the sawis correctly set.

) Close the protectivehood again.

Saw blade

lllustration: 5-6: Mounting and replacing the saw blade

à When mounting the saw blade, make sure that the saw blade is correctly positioned on theflange of the spindle.

5.3.1 Dimensions of sawing flange

Sawing spindle

6 Ersatzteile - Spare parts

6.1 Ersatzteilzeichnung - Explosion drawing

Abb.6-1 : Übersicht Metallkreissäge - Overview saw - CS 275lCS 315

I¿

D

I

6.1.1 Einzelteile - Spare parts

@A lû,60:lI

D (0.s1

Abb.6-2: Vorderansicht - Front view - CS 2751 CS 315

(0,60rlJ

C (0.60'11I

ì

,à

Abb.6-3: Hinteransicht - Opinion behind - CS 2751 CS 315

A

A (0,40:11

Abb.6-4: Schnellspannschraubstock - Machine vice - CS 27slCS 315

Abb.6-5: Maschinenunterbau - Machine substructure - CS 275lCS 315

- ¿

J

i

6.2 Schaltplan - Wiring diagram

5-_ã

a0

ce¿d

ÉtoEI

¡

Ëgtr :9

r

)-

F

F I

L.ôp

r

Abb.6-6: Wiring diagram

ãr

.J

6.2.1 Ersatzteilliste - Spare parts list - CS 275

Menge GrÕsse Art¡kelnummertioo-

Bezeichnung DesignationQty. S¡ze Item no

1 n Socket-head cap screw E MsX1O2 Cover3 Unterlegscheibe Washer t¿54 Kühlmittelschlauch Cooling agent hose Ø1t)5 Kûhlm¡ttelschlauch Cooling agent hose Ø12

u Socket-head cap screw 4 N¡5x1 0

ts Washer 4 ø5Reducer / Hose clip

9-1 Hose clamp 410 Electrical box

1 0-l Abdeckblech Cover plate

11 u Socket-head cap screw 4 Môx2011-1 Unterlegscheibe Washer 4 Ø612 Zylinderschraube SocKet-head Cap screw 4 M5x20

12-1 Unterlegscheibe Washer 4 Ø613 ng PG-screw connection b't4 Maschinenunlerbau Machine stand 1

't5 Ki.r hlmittelbehälter Coolant tank 1

16 Reducer 1

1t Grundplatte Baseplate 1

16 Rrng Ring 1

19 Threaded part 1

20 Hebel Lever 1

21 GflÎf Handle 1

22 Washer 2 Ø1023 Spannmutter I rghten¡ng nut 1

24 Mutter Nut 2 M825 Zylinderschraube SocKet-head cap screw 2 M8x4526 Sechskantschraube Hexagon head screw 2 M 1 0x4027 opener/ uloser (complete) 1

27-1 Griff Gnp 1

27-2 Scheibe Washer 1

27-3 Lock washer 1

2t4 Cylinder bolt ,]

27 -5 Halter (Gr¡ff) Holder (grip) 1

2f -6 Halter Holder 1

D¡chtungsring Gasket 1

2t-ð Stop plate 1

27-9 tslech Ofiner/ Schl¡el3er ) Plate (Opener/ Close0 1


27-11 Zylinderschraube Socket-head cap screw 1 M4x'1027-12 Sche¡be Washer 1

27-13 Scheibe washer 1

27-14 Socket-head cap screw 1 Msx1 02A Tiir Door 1

29 Mutter Nut 1 M203U AbdecKung Cove¡ 1

31 Nabe HUb 1

32 Hebel Lever 4

33 Griff Handle 4

34 Passfeder Key 1 6x1235 Spindel Spindle 1

36 Führungswelle Guide shaft 2

37 Threaded pin 2 M6XlU3B Unterteil Lower part 1

39 Cylindrical pìn 2 241 n Chuck jaws 2

42 ZylrnderschrauÞe Sockeþhead cap scrêw 2 M10x3043 titiltzÞlock Supporting þlock 1

44 Schutzblech Shield ,1

45 Mutter NUT 4 M1046 Chuck jaws 2

47 u Socket-head cap screw 4 N41 0x3048 clamp¡ng jaw 1

48-1 clamp¡ng jaw 1

49 chmrern¡ppel Grease nipple 2 10

49-1 Platte Plate 1

Menge Grösse Art¡kelnummertt,oÈ

Bezeichnung DesignationQty Size Item no.

49-2 Skala Scale 1

49-3 O-Ring O-ring 2 828405U Winkelstûck Angle pull-spring 1

51 Sechskantschraube Hexagon head screw 2 M 10x25

52 Unterlegscheibe Washer 2 Ø10

53-'1 Schaltkasten-Gehäuse Eleclr¡c box housing 1

53-2 Schaltkasten-Deckel Electric box cover 1

53-3 lnnensechska ntschrauben Socket-head cap screw 4 M5x10

53-4 ZylinderschrauÞe Socket-head cap screw 4

53-5 Unterlegscheibe Wâsher 4 Ø5

54 PG-Verschraubung PG-screw connection 2 Ø16Ø555 Unterlegsche¡be Washer 4

4 MbXl U56 ZylinderschrauÞe Socket-head cap sGrew

159 ¡J¡chtung Seal1 2Utt0 lvlutter Nul

Gear wheel I Z=17', m=261 LannladKey 1 6x2061 -1 Passfeder

¿ylrndefschraube Socket-head cap screw 4 M10x20ö2

63 Schmiernippel Grease nipple 2 10

ö4 Montagewinkel Assembly angle 1

65 Sechskantschraube Hexagon head screw 2 M 1 0x25

66 Unlerlegscheibe Washer 2 Ø10

67 Feder Spring

68 Sechskantschraube Hexagon head screw 2 M',]0x25

69 Winkelstück Angle pull-spring 1

70 Unterlegsche¡be Washer 2 Ø1071 Mutter NUt 1 M25x1,5

72 Zallnlad Gear wheel 1 ¿=31: m=2

¡J Abstandsring Space r¡ng 1

74 Zylinderschraube socket-head cap screw 4 MUXz5

t5 s icheru ngssche¡ be Lock washer 1

1 32UlA-RS76 Lager Lteanng

1Rrng R¡ng

Ax¡al-thrust beaíng 1 81206la Axrallager1t9 Welle Shaft

Beaflng blocK 1EO LagerÞock

Scale 1u0-1 sö1 Paßfeder Key 1 8x30

ó2 Schneckenwelle Worm shaft 1

83 Nadellager Needle bearing 1 8K302684 S¿igekopfgehäuse Sawing head housing 1

85 Sichtglas Sight glass 1

86 Zylinderschraube Socket-head cap screw 4 M4x8

87 Typenschild Label 1

NP I 3/E88 Stopfen Plug 1

89 Ràndelmutter Knurled nut 1

1 M l Ux/'590 ¿yl¡nderschrauþe Socket-head cap screw

seal I 8456591 Drchtung

92 sâgesprndel Sawing spindle 1

92 Sägespindel seit 2009 Sawing spindle seit 2009 1

92-1 Paßfeder Key 2 1 0x28

93 Sägeblatt Saw blade 1 HSS 4 ZpZo? SägeÞlatt Sâw blade 1 t-lss 6 ¿p¿93 Sägeþlatt Saw blade 1 HSS U ¿PZ

294 zylinderst¡Ît cyl¡ndr¡cal pin

195 sågellansch saw¡ng llangeZyl¡nderschrauÞe Socket-head cap screw I M10x25-LH96

Washer 1 Ø1096-1 unterlegschetÞe

Joint hood 19( GelenKhauÞe

9ö Bolzen Bolt 4

9ö-1 Scheibe Washer 1

99 Kupplungsstange Coupling rod 1

100 Zentrierhillse Centering bushing 1

1 00-1 Schutzhaube Protection hood 1

1U1 Zylinderschraube Sockethead cap screw 3 M 1 0x65

101-1 Unterlegscheibe Washer 3 Ø10

102 Absperrhahn Shut-off valve 1

103 Ring Ring 1

104 Kupplungsstange Coupling rod 1

Pâgê 45

Menge Grösse ArtikelnummertioÈ

Bezeichnung Designationatv Size Item no

10tì Kupplungsstange Coupling rod'lot Abstandscheibe Spacer1Ots Kupplungsstange Coupling Íod

1 Ots-1 S¡cherungsring Snap r¡ng I1U9 Srcherungsring Snap rìng 5 I

1U9-l Gewrndest¡Ît Setscrew'l'l u Schutzhaube Protection hood111 La9ergehäuse Bearing cover112 Sicherungsr¡ng Snap r¡ng 72113 Lager Eear¡ng 32074-RS114 O-Ring o flng l1x2,õ5115 Buchse SocKet'1'1 6 Schneckenrad worm gear116 Schneckenrad seit 2009 Worm gear since 2009117 S icherungsring Snap ring 32x1,5118 Nadellager Needle bearing BK3U2t'12í) Hebelarm Lever arm

120-1 Mutter Nut M22-7H121 Gntt Handle123 S rcherungsr¡ng Snap ring 30

124 Buchse Socket ,1

125 Scheìbe Washer 1

130 Sechskantschraube Hexagon head screw 2 M 1 0x40131 Scheibe Washer 1 10

132 Elektrokabel Electflc cable 1

133 Elektrokabel Electnc cable 1

135 Gummidichtung GasKet 1

136 l\rìotorflansch Motor flange 1

1M1 Sägemotor Sawing motor 1 YIJJl OUL-4/E

1M2 Kühlmittelpumpe Cool¡ng pump 1 Â.ts12159 Stufenschalter Step switch 1 H25-20t4t3ðUV158 Hauptschalter Power switch 1

1K1 l\¡otorschütz Motor contactor 1 LU'I KUg1U1t1 Transformator Transformer 1 400vt24v1t;3 llrucktaster Ein/ Aus Push button ON/ OFF 1 LASl-A1S1 Not-Aus-Schalter Emergency stop switch 1

6.2.2 Ersatzteilliste - Spare parts list - CS 315

Menge Grosse ArtikelnummerooÀ

Bezeichnung Designationaty S¡ze Item no.

Socket-head cap screw I MsX'] O

2 Deckel Cover 1 KS31 5-00-34

J Washer 4 Ø5

4 Kü hlmittelschlauch Çooling agent hose 1 {¿10

Kü hlmittelschlauch Cooling agent hose 1 Ø12

M5xlU7 Socket-head cap screw 4

4 to58 Unterlegsche¡Þe WasherKS31 5-00-60q Reducer / Hose clrp 1

49-1 Hose clampElectícal box 1 KS3 1 5-00-52't0

AÞdecKblech Cover plate 1 KS31 5-00-531 U-1

11 ¿ylrndersc Socket-head cap screw 4 M6x20

1',] -1 Unterlegscheibe Washer 4 Ø6

12 Zylinderschraube Socket-head cap screw 4 M5x20

12-1 Unterlegsche¡be Washer 4 Ø6

13 PG-Verschraubung PG screw connection 5 Ø16

14 Machine stand 1 KS3't5-00-2915 K üh lm ittelbehälte r Coolant tank 1 KS315-004716 Reducer 1 KS315-00-ti0

17 Grundplatte Baseplate 1 KS31 5-00-01

18 Ring Rrng 1 KS31 b-00-24

KS31 5-U0-48'19 Threaded part 1

20 Hebel Lever 1 KS315-UU-4',1

KS3',t5-UU-5',121 Grilt l-landle 1

2 Ø1U22 Unterlegscherbe Washer,l KSJl 5-UU-2523 Spannmutter lrghtenrng nut

Nul 2 M824 MutterSocket-head cap screw 2 M8x4525

Hexagon head screw 2 M10x4026 sechsKanlschraubel(omplen) Opener/ Closer (complete) 12t ottner/ schltelser

Gflll Grip 12t-12t-2 Scheibe Washer 1

2t-3 Federscheibe Lock washer 1

2(4 Zylinderstift Cylinder bolt 1

27-5 Halter (Griff) Holder (grip) 1

27-6 Halter Holder 1

27-7 Gasket 'l

27-8 Stop plate 1

27-9 Plate (Opener/ Close0 1


27-11 Socket-head cap screw 1 M4XlU

127-12 Scherbe Washerwasher 127-13 Scherbe

Socket-head cap screw 1 M5x102t-14 zylrndersc

2ó Tür Door 1

2V Mutter Nut 1 l\iì20

JU Cover 1 KS31 5-00-45

31 Nabe Hub 1 KS3 1 5-00-08

32 Hebel Lever 1 KS31 5-00-09

33 Gr¡ff Handle 1

1 6x1234 Key,| KS31 5-00-0535 spindel sprndle

Gutde shalt 1 K5J'] 5-UU-U436 FirhrungswelleThreaded pin 1 M8x103t

3U Unterteil Lower part 1 KS31 5-00-03

39 Zylinderstift Cylindrical pin 2 KS31 5-00-31

41 Spannbacken Chuck jaws 2 KS31 5-00-06

42 Zylinderschraube Socket-head cap screw M 1 0x30

43 Supporting block 1 KS3 1 5-00-07

44 Schutzblech Shield 1 KS3 1 5-00-33

45 Mutter Nut 1 M',ì 0

46 Ghuck jaws 2 KS31 5-00-1 1

47 Socket-head cap screw 4 M 1 0x30

48 Clamping jaw 1 KS315-00-1 0

48-1 Glamping jaw 1 KS31 5-00-30

49 Grease nipple 2 10

49-1 Platte Plate 1 KS31 5-00-46

Menge Grösse Art¡kelnummerøoo-

Bezeichnung DesignationQty Size Item no.

49-2 Skala Scale 1 KS31 5-00-5649-3 O-Ring o-flng 1 8284050 Winkelstück Angle pull-spflng 1 KS31 5-00-2ti51 Sechskantschraube Hexagon head screw 2 M10x2552 Unterlegscheibe Washer 2 Ø10

53-1 Schaltkasten - Gehäuse Electrrc box - housrng 1 KS31 b-00-6153-2 Schaltkasten - Deckel Electric box - cover 1 KS31 5-U0-6253-3 Zylinderschraube Socket-head cap screw 4 M5X1 O

53-4 Zyl¡nderschraube Socket-head cap screw 4

53-5 Unterlegscheibe Washer 4 Ø554 PG-Verschraubung PG screw connection 2 ø1655 UnterlegscheiÞe Washer 4 Ø556 Zyl¡nderschrauÞe Socket-head cap screw 4 Msx1 0

59 Drchtung Seal 1

6U Mutter Nut 1 20ö1 ¿añntad Gear wheel 1 KS31 5-00-1 I

6'1-1 Passfeder Key ,1 6x2062 Zylinderschraube !iocKet-head cap screw 4 M10x2063 Schmiernippel Lubncatron lrttrng 2 10

b4 Montagewínkel AssemÞly angle 1 KS315-00-3 /65 Sechskantschraube Hexagon head screw 2 M10x2b66 Untarlegscheibe Washer 4 tò1067 Feder Spring 2 KS3t5-00446E Sechskantschraube Hexagon head scfew 2 Ml0x25tì9 Winkelstück Angle pull-spring 1 KS31 5-00-27to Unterlegsche¡be Washer 2 Ø10t1 Mutter Nut 1 M25x1,5t2 Zahntad Gear wheel 1 KS31 5-00-17

Abstandsr¡ng Space ring 1 KS31 5-00-32t4 Zylrnderschraube SocKet-head cap screw 4 MBx25t5 si rche ru ngssch er be Lock washer 1 KS31 5-00-237ô Lager Bear¡ng 1 32074-RS77 Ring Ring 1 KS31 5-00-2278 Axiallager Axial-thrust Þearing 1 412067S Welle shalt 1 KS31 5-00-1 3

80 Lagerbock Beanng block 1 KS31 5-00-1 280-1 Skala scale K53 1 b-00-4381 Paßfeder Key 1 ux30a2 Schneckenwelle Worm shaft 1 KS3 1 5-U0-1 483 Nadellager Needle bearing 1 8K302684 Sägekopfgehäuse Sawing head housing 1 KS3 1 5-00-1 6

S¡chtglas Sight glass 1 41066 Zylrnderschraube Socket-head cap screw 4 M4xB

öt lypenschrld Labelð6 stopten Plug 2 NPT3/889 Rändelmutter Knurled nut KS31 5-00-36s0 Zylinderschraube Socket-head cap screw M10x2E9l Dichtung !;eal 84b6592 S¿igesp¡ndel Sawing sp¡ndle Kl;31 5-OU-12

92-1 Paßfeder Key 1 0x2893 Sägeblatt Saw blade HSS 4 ZpZ

Sägeblatt Saw blade HSS 6 ZpZságeÞlatt Saw blade HSS 8 ZpZ

v+ ¿yltndersttlt Cylindr¡cal pin 2 KS31 5-00-35OE Sägeflansch saw¡ng llange KS31 5-00-1 2

96 Zylinderschraube Sockèt-head cap screw M10x2596-1 Unterlegscheibe Washer t¿1t)97 Gelenkhaube Joint hood KS31 5-00-28-298 Bolzen Bolt 4 KS3l 5-00-28-1

98-1 Sche¡be Washer KS3 1 5-00-28-199 Kupplungsstange Coupling rod KS31 5-00-38100 Zentrierhúlse Centering bush¡ng KS31 5-00-28-1

1 00-1 Schutzhaube Protection hood KS31 5-00-28-1101 zylinderschfaube Socket-head cap screw 3 M10x65

101-1 unterlegscheiÞe Washef 3 Ø10102 Absperrhahn Shut-off valve 1

'l03 R¡ng Ring 1 KS31 5-00-28-1't 04 Kupplungsstange Coupling rod 1 KS31 5-00-28-5'106 Kupplungsstange Coupling rod 1 KS31 5-00-28-4

Menge Grösse Artikelnummertioo-

Bezeichnung Designationaty S¡zE Item no.

107 Abstandscheibe Spacer 1 KS31 5-00-28-1

108 Kupplu ngssüange Coupl¡ng rod 1 KS31 5-00-2U-3'108-1 Sicherungsring snap r¡ng 1

109 Sicherungsring snap r¡ng 1

1 09-1 Gew¡ndestilt Setscrew 1

110 Schutzhaube Protectron hood 1 KS31 5-UU-26-1

KS31 5-UU-1 I111 Lagergehäuse Beanng cover 1

1 t2112 Srcherungsnng snap nng

Beailng 1 32074-RS113 Lager

114 O-Ring O ring I 71x2,65Buchse Socket 1 KS31 5-00-211',]5

1',1ö Schneckenrad Worm gear 1 KS31 5-00-1 5

117 Sicherungsring Snap r¡ng 1 32x1,5

118 Nadellager Needle bearÌng 1 8K3026120 Hebelarm Lever arm 1 KS31 5-00-42

120-1 lvlutter Nut 1 M22-7H

121 Griff Handle 1 KS31 5-00-57

123 S¡cherungsring Snap r¡ng 1 3rJ

124 Buchse Socl(et 1 KS31 5-00-28-1

125 Scherbe Washer 1 KS31 5-0U-28-92 M 1 UX4U130 Sechskantschraube llexagon head screw'l ,]U

131 Scherbe Washer1132 Elektrokabel tlectflc cable1133 EleKtrokabel Electftc caÞle

GasKet 1135 Gummrdrchtung

Motofllansch Motor flange 113ti1M] Sägemotor Sawing motor 1 YDJlOOL4/81M2 Kühlmittelpumpe Cooling pump 1 AB12

Stufenschalter Step switch 1 H25-20t4t380V

156 Hauptschalter Power switch 1

1K1 Motorschú12 Motor contactor 1 LC1 K091 0

1T1 Transformator Transformer 1 400vt24v'I S3 Drucktaster Ein/ Aus Push button ON/ OFF 1 LASl-A151 Not-Aus-Schalter Emergency stop sw¡tch 1

7 Anomalies

Anomalies in the circular metal saw7.1

ANORMALTY CAUSE/POSSIBLE EFFECTS

SOLUTION

Saw motor overloaded Suction of motor cooling air hin-deredMotor not correctly fixedPower unit for saw belt not cor-rectly fixed

Check and clean

Requires technical service! Havethe machine repaired in the work-shop

Engine is not running Engine connected incorrectlyRelay or engine defectiveStep switch is switched to positionO/ OFFThermal protection of the engine isdefective

Request help of electrical special-ists

Short life of saw belt

(Teeth blunt)

Quality of saw belt not suitable forthis materialAn incorrect toothing causesbreakage of teeth (the brokentooth in the workpiece blunts theother teeth)Missing coolingCutting speed too high

Saw belt with higher quality

Select correct toothing

Use coolant systemReduce cutting speed

Breaking of teeth Chip space in the saw belt full,toothing incorrect

Use saw belt with different tooth-ing or reduce feed

Twisted cut (saw belt devi-ating)

Saw belt bluntCutting pressure too highSaw belt defective (irregular set)

ReplaceReduceReplace

Saw excessively jerks orbreaks

Cutting speeds too highTeeth too blunt or too small gapsbetween the teethSaw jerks as chips remain in thegaps of the saw bladeThe saw is installed reverse to theturning direction

Have saw grinded and the gapsbetween the teeth polishedTurn round the saw and check theteeth

Cut not rectangula¡ butparallel

Material not resting on both vicerailsVice jaws not adjusted to 90"

Support material properly

Correctly adjust the circular metalSAW

Cooling does not work The valve on the sawing hood isclosedThe pump is not connectedPump defectiveCoolant tank emptySuction tube of the coolant pumpis blockedWrong turning direction of thepump

I Appendix

Gopyright@ 2009

This document is copyright. All derived rights are also reserved, especially those of translation,re-impression, use of figures, broadcast, reproduction by photo-mechanieal or similar meãnsand recording in data processing systems, whether partial or total.

The comBany reserves the ríght to make technical alterations without prior notice.

8.1

8.2 Terminology/ Glossary

Clamping jaws

Quick-action vice

Drive motor

High-strength cablegland

. Clamping rail of the machine vice

. Clamping device for the workpiece

. Sawing motor

' Strain relief of the electrical connection

8.4.1 Decommissioning

CAUTION

Used devices need to be decommissioned in a professional way in order to avoid latermisuses and endangerment of the environment or persons. Pull off the mains plug.. Disconnect the connection cable.. Remove all environmentally hazardous operating fluids from the used device.. lf applicable remove batteries and accumulators.. Disassemble the machine if required into easy-to-handle and reusable

assemblies and component parts.. Supply the machine components and operating fluids to the provided disposal routes.

8.4.2 Disposal of the packaging of new devices

All used packaging materials and packaging aids of the machine are recyclable and generallyneed to be supplied to the material reuse.

The packaging wood can be supplied to the disposal or the reuse.

Any packaging components made of cardboard box can be chopped up and supplied to thewaste paper collection.

The films are made of polyethylene (PE) and the cushion parts are made of polystyrene (PS).These materials can be reused after reconditioning if they are forwarded to a collection stationor to the appropriate waste management enterprrse.

Only forward the packaging materials correctly sorted to allow a direct reuse.

8.4.3 Disposing of the old device

INFORMATION

Please make sure in your own interest and in the interest of the environment that all componentparts of the machine will be disposed of in the provided and admitted ways.

Please note that the electrical devices include lots of reusable materials as well as environmen-tally hazardous components. Account for separate and professional disposal of the componentparts. ln case of doubt, please contact your municipal waste management. lf appropriate, call onthe help of a specialist waste disposal company for the treatment of the material.

Disposal of electrical and electronic components

Please make sure that electrical components are disposed of in a professional way according tothe legal requirements.

The device includes electric and electronic components and must not be disposed of with therubbish. According to the European directive 200219618G regarding electrical and electronicused devices and the execution of national rights used electrical tools and electrical machinesneed to be collected separately and be supplied to an environmentally compatible reuse.

Being the machine operator you should obtain information regarding the authorized collection ordisposal system which applies for your company.

Please make sure that the batteries and/or accumulators are disposed of in a professional wayaccording to the legal regulations. Please only throw discharged batteries in the collection boxesin shops or at municipal waste management companres.

8.4.4

Ao

8.4.5 Disposal of lubricants and coolants

ATTENTION

Please imperatively make sure to dispose of the used coolant and lubricants in an envi-ronmentally compatible way. Observe the disposal notes of your municipal waste man-agement companies.

INFORMATION

Used coolant emulsions and oils should not be mixed up since it is only possible to reuse usedoils which had not been mixed up without pretreatment.

The disposal notes for the used lubricants are made available by the manufacturer of the lubri-cants. lf necessary, request the product-specific data sheets.

8.5 DisposalDisposal of used electric and electronic machines

(Applicable in the countries of the European Union and other European countries with a sepa-rate collecting system for those devices).

The sign on the product or on its packing indicates that the product must not be handled ascommon household waist, but that is needs to be delivered to a central collection point of recy-cling. Your contribution to the correct disposal of this product will protect the environment andthe health of your fellow men, The environment and the health are endangered by incorrect dis-posal. Recycling of material will help to reduce the consumption of raw materials. Your DistrictOffice, the municipal waste collection station or the shop where you have bought the product willinform you about recycling of this product.

8.6 RoHS ,20021951CEThe sign on the product or on its packing indicates that this product complies with the Europeanguideline 200219518C .

ferastrau circular_cs 315

Documents

cirgular metal saw

saw blade5

saw blade242425252526

saw teeth

circular metal sawappendix8

saw blade speed

repair ofthe circular

einzelteile spare parts