finally, a compressed air piping system so simple…it’s ez!
DESCRIPTION
Finally, a compressed air piping system so simple…it’s EZ!. What is EZAir ?. Low cost aluminium piping system Higher flow rates Safe, secure, and leak proof Reduced pressure loss Simple push to connect fittings Easy to install piping Easy to reconfigure system. EZAir Markets. - PowerPoint PPT PresentationTRANSCRIPT
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Finally, a compressed air piping system so simple…
it’s EZ!
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What is EZAir ?
• Low cost aluminium piping system– Higher flow rates– Safe, secure, and leak proof– Reduced pressure loss
• Simple push to connect fittings– Easy to install piping – Easy to reconfigure system
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EZAir Markets
• For all compressed air systems downstream of the air receiver
• Small to medium body shops
• Light industrial manufacturing and assembly
• Dealers/resellers
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Selling advantages of EZAir
• Cost, Cost, Cost• Ease of installation• No skill needed• Little tooling needed (only pipe cutter)• Very light• Very fast to install
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EZAir Fittings
• Manufactured from high quality acetal plastic or brass
• Small line of items that easily meet any requirement – Only 22 items in total product line
• Simple for distributors to carry a full range of low cost inventory
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EZAir Fittings
15mm and 22mm Range• Straight Union• Elbows• Tees• Water Trap Tee (22mm)• Stem Elbow• Straight Reducer• Brass Stem Adaptors• Pipe Clips & Spacers• Brass Wing Back (15mm)
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EZAir Fittings
28mm Range• Straight Union• Elbows• Tees• Water Trap Converter• Brass Stem Adaptor• Plugs• Pipe Clips & Spacers
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22mm Water Trap Tee
Applications
• High air quality• Systems without dryers• Will reduce condensate
at point of use• Should not be used in
place of a dryer
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28mm Water Trap Tee Converter
• Fits into standard 28mm Tee
• Same applications as 22mm Water Trap Tee
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U:Doheny_LT/SectorCompetitivePartsInitiative.ppt
28mm – 22mm –15mm ReducersProvide a simple solution to interchange between:
28mm piping and fittings to 22mm piping and fittings or 22mm piping and fittings to 15mm piping and fittings
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U:Doheny_LT/SectorCompetitivePartsInitiative.ppt
15mm and 22mm Stem ElbowsEnables tight 90-degree turns from the outlet of any 15mm or 22mm fitting
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Brass Stem Adaptors
• Provide a male threaded connection converting to push-fit fitting
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How do the fittings work?
• Simple push-to-connect system• Collet gripper has stainless steel teeth that
bite into tubing• “O” ring provides permanent leak-proof seal
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Tubing
• EZAir line promotes use of non-anodized tubing
• Anodized tubing is too hard for stainless collet to bite into tubing
• Non anodized tubing makes installation simple and requires very little instruction
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Non-Anodized Tubing• Achieves better air quality delivery than
black steel or galvanized tubing
• Equal quality to that of copper tubing
• Non-anodized tubing could oxidize if moisture is allowed to lay in the piping
• Will build up white powder to self protect against corrosion
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EZAir Tubing• 10 foot tubing lengths sold in pack quantities of 10
• Shorter lengths - less handling in warehouse
• Lower cost and easier transportation
• Less storage space needed, easier for distributors to stock
• Tubing can still be formed with pipe bender
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Assembly of Pipe & Fittings
• It is essential that all installers and users of the EZAir system have a copy of our installation instructions.
• It is vital that the procedures stated in the instructions are followed for a safe and secure working system.
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Tube Preparation• Tubing must be cut square.• Use a suitable pipe cutter to ensure
that the ends of the tubing are free from any burrs that might damage the “O” ring
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Assembly of 15mm and 22mm fittings
• Make sure the tube ends are cut square
• Verify the piping and fittings are clean
• Simply push the pipe until it reaches a stopping point in the fitting
• Pull on the pipe to check that fitting is secure.
Assembly
Check
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Disconnecting 15mm and 22mm Tube & Fittings
• Push in collet and pull on tubing
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Assembly of 28mm Fittings
• Prepare tubing
• Loosen screw cap 1/4 turn
• Insert tubing until it reaches internal stop
• Push tubing until it reaches internal stop and turn screw cap until tight on tubing
28mm assembly
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Disconnecting 28mm Tubing
• Turn screw cap counter-clockwise 1/4 turn
• Push in collet & pull on pipe at the same time
Disconnection
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Piping Capacities• 15mm 36scfm @ 103psig (7 bar)• 15mm 38scfm @ 118psig (8 bar)• 15mm 42scfm @ 147psig (10 bar)
• 22mm 75scfm @ 103psig (7 bar)• 22mm 86scfm @ 118psig (8 bar)• 22mm 111scfm @ 147psig (10 bar)
• 28mm 126scfm @ 103psig (7bar)• 28mm 148scfm @118psig (8bar)• 28mm 175scfm @ 147psig (10bar)
• 1 psi loss per 30 meters (100ft) for a straight line• .5 psi loss per 30 meters (100ft) for a loop system
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EZAir Testing• Tested to ANSI B31.1
• 4 x burst - 600 psig test
• 1.5 times leak - 225psi test
• No leakage at any pressure - up to failure
• 150psig (10BAR) Maximum working pressure allowed to comply with ANSI B31.1 testing standard
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EZAir Endurance Testing
• EZAir line tested in temperature chamber between :-20°C (-4°F) to +60°C (+140°F)
• Cycle tested every 5 seconds (0-175psig)
• Temperature range cycled every 2 hours
• Over 1,000,000 cycles completed so far
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Competition
• Steel pipe – needs skill, tooling, heavy and time consuming to install
• Copper – needs skill, costly and time consuming to install
• Plastic pipe & hose – not durable and very dangerous
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Marketing Support
• 4 Page Sales Brochure
• Installation Instructions
•
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A Light Industrial Revolution
You now have the solution!