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01 st November, 2019 Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants S C Shrivastava Chief Engineer, CERC

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Page 1: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

01st November, 2019

Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants

S C Shrivastava

Chief Engineer, CERC

Page 2: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

2

Country Installed Capacity

203154

45399

4608

36750

30708

9271

6780 24937

510

Coal

Large Hydro

Small Hydro

Wind Power

Solar

Biomass

Nuclear

Gas

Diesel

56.1

12.5

1.3

10.1

8.5

2.6

1.9

6.9

0.1

% Share

All Fig in MW Total Installed Capacity 362117 MW

as on 30.9.2019

Page 3: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

3

Country Installed Capcity

Total Installed Capacity 360456 MW as on 31.7.2019

Sector

Thermal (MW) Nucle

ar

(MW)

Renewable

(MW) Total

(MW) %

Coal Lignite Gas Diesel

Sub-

Total

Hydro

Other

Renew

able

State 64,736 1,290 7,118 363 73,509 0 26,958 2,349 102,817 29

Central 56,340 3,140 7,237 0 66,717 6,780 15,046 1,632 90,176 25

Private 74,733 1,830 10,580 273 87,417 0 3,394 76,650 167,461 46

All India 195,809 6,260 24,937 637 227,644 6,780 45,399 80,632 360,456 100

Page 4: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

4

Flexible Operation and Challenges with Sector Adequate

Balancing of

Capacity, steep

ramping

requirements

Large scale of

disposal of

energy storage

devices

Implementation

of New

Environmental

Norms

Underutilization

of

Manufacturing

Capacity

Low PLF and

Flexible

Operation of the

Thermal Plants

Integration of

175 GW

Installed

Capacity from

RES by 2022

Challenges for Indian Power

Sector

Acute

Shortage of

Natural Gas

Page 5: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Maximum RES Integration

Grid Security / Stability

Reliability of Generating Unit

Cost Optimization & Use of Available Infrastructure for Flexible Operation

Way Forward

5

Flexible Operation Challenges

Page 6: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Flexibility : To operate reliably with Significant share of variable Renewable Electricity.

6

Flexible Operation

Page 7: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Start up time of different plant, varies conditions

7

Time Required for Start Up Power Plant

Type of Start

Ups

Unit out of

Operation

Coal Based Gas Based

Hot <8 hrs 2-3 hrs <1.5 hrs

Warm 8-48 hrs 3-5 hrs ~2 hrs

Coal >48 hrs 5-10 hrs 2-3 hrs

Based on the Start time requirement, Conventional

Plants to be kept operational to achieve the peak

demand when RES not available

Page 8: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Variation in demand met by different sources sample case study of 10.08.2018

8

Challanges

Fuel

Source

Min

Demand

Met

Max

Demand

Met

Difference Variation

Coal 107 118 11 10.28%

Hydro 22 29 7 31.82%

Gas 5 6 1 20.00%

RES 11.7 23.5 11.8 100.85%

Variation of 100% in RES power availability

Page 9: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

9

Projected Installed Capacity 2021-22 Fuel Type Capacity

(MW)

%

Coal + Lignite 217302 45.3

Hydro 51301 10.7

Gas 25735 5.4

Total RES 175000 36.5

Total Capacity 2021-22 479418 100.0

RES share will increased to 36.5 % in installed capacity and

20-25% demand shall be met by RES.

Page 10: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

* In 2021-22, RES installed capacity shall be ~ 175GW, Minimum power available by RES - 23 GW and Maximum power generation possible - 108 GW.

At RES power generation on peak ~ 108 GW conventional power generation to be back down. Steep Ramping of convention power plant / Gas power station to be done to meet the demand and Grid Stability

10

RES Scenario 2021-22

* From CEA Flexible Operation Report

Page 11: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Advanced forecasting techniques need to be adopted to accurate prediction of the Power generation from RES.

Transmission system needs to be strengthened to evacuate power from RES within State / DISCOM level and connectivity to ISTS system also to be made available.

11

Challenges with RES

Page 12: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Fund Requirement

State Govt. to continue subsidies or other benefits.

Utilities / DISCOMs to off take of power

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Challenges / Risks with RES

Page 13: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Capital Infusion for Strengthening of Transmission and Sub Transmission Networks.

Bottlenecks at State Level Distribution / Transmission System need to be identified for strengthening.

Advance Forecasting methods to be use for better generation assessment on real time / day ahead.

13

GRID Stability

Page 14: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

14

Projected Power Scenario of 2021

Source CEA Flexibility Report, 27.7.2021 Scenario

Page 15: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Reliable Operation of is need of hour.

Conventional Power Plants to be operated on Partial Load.

Sufficient Ramping capacity margin to be identified / proven of regular basis.

Hydro / Gas Power Station to be schedule accordingly

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Reliability of Generating Units

Page 16: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Technology advancement requirement for partial load operation of thermal plants below certain limit.

Allocation / availability of Gas for Power Sector to be reviewed.

Frequent start / stop of conventional power plants

16

Challenges with Reliable Operation

Page 17: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Scheduling of grid connected generation - cost effective / merit order.

Power dispatch / clearance / Contract Settlement through Real Time market.

Available Transmission System to be use for optimum power transmission.

17

Cost Optimization of Flexible Operation

Page 18: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

18

Existing Norms of Station Heat Rate Degradation –Thermal (Coal)

Existing Norms

Sl. No.

Unit loading as % of

installed capacity of

the unit

Increase in Station Heat Rate

(%)

Sub- critical

units

Super- critical

units

1. 85- 100 Nil Nil

2. 75 - 84.99 2.25 1.25

3. 65 - 74.99 4 2

4. 55 - 64.99 6 3

Page 19: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

19

Existing Norms of Auxiliary Energy Compensation Degradation –Thermal (Coal/ Lignite)

Existing Norms

Sl. No.

Unit loading as % of

installed capacity of the

unit

% Degradation

in AEC

admissible

1. 85- 100 Nil

2. 75 - 84.99 0.35

3. 65 - 74.99 0.65

4. 55 - 64.99 1.00

Page 20: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

20

Existing Norms of Oil Compensation Degradation –Thermal (Coal/ Lignite)

Oil Compensation per Start Up (Kl)

Sl.

No. Unit Size (MW) Hot Warm Cold

1. 200/210/250 20 30 50

2. 500 30 50 90

3. 660 40 60 110

In case generation falls below Technical Minimum – Generator may opt

fir reserve shut down, 7 start / stop in a year shall be allowed

Page 21: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Ministry of Power declared Flexibility of Thermal Generation Scheme.

Security Constraint Economic Dispatch – under implementation.

Real Time Market for power dispatch - Public hearing held on 14.10.2019.

Reserve Regulation Ancillary Services, DSM, DAM, etc.

21

Initiative taken

Page 22: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Technology for better forecasting of RES.

New Technology for Energy Storage to be looked into.

22

Way Forward

Page 23: Flexible Operation of Coal Fired Plants and Environment Challenges of Indian Thermal Power Plants · Existing Norms of Station Heat Rate Degradation –Thermal (Coal) Existing Norms

Thank you

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