ftl broschuere fineblanking technology en

7/24/2019 FTL Broschuere Fineblanking Technology En

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PRODUCTS & SERVICESFROM FEINTOOL FINEBLANKING TECHNOLOGY

ACHIEVING SUCCESS WITHFINEBLANKINGMaximum cost-efficiency with systemsand services from a single source

EDITION EOCTOBER 2012


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u Complete technical solutions from the technology leader

u Development partner for parts design, simulation,

prototyping and toolmaking

u Mechanical and hydraulic fineblanking presses

with or without servo technology

u First-class service and maintenance throughout the world

FEINTOOL. BECAUSE RELIABILITY

PUTS YOU IN THE LEAD


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Fineblanking TechnologyThe shortcut to success.

Greater cost-efficiency, better quality, im-

proved productivity: fineblanking is the

recipe for success for companies that set

themselves ambitious parts productiongoals. And Feintool is their logical choice

of partner. We will supply you with world-

beating turnkey technology built to meet

the most demanding standards. Presses,

peripherals and tool systems form a strong

hardware backbone. And we will accom-pany you on your road to lasting success

with by providing analyses, consulting, en-

gineering and reliable servicing.


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THE PROCESS CHAIN. WITH END-TO-END SUPPORTKnow-how transfer for every single step

Who wouldnt want a consistent production

process, unbroken press availability and long

tool service lives? We know how you can

achieve these goals and will use our exper-

tise to make sure every technology parame-

ter matches up.

With Feintool, you get state-of-the-art expertise

and system engineering straight from the market

leader. Our experts will assist your employees at

every stage of the process chain: from part and

tool design, through materials for tools and parts,

all the way to lubricants. We will also be glad tooffer you advice on process optimization, press

operation and on the preventive maintenance

and servicing of your systems.

Set us a challenge! Every solution hides a better

solution, and this is what drives us on.

Part design

for greater cost-effectiveness

Part materials

for optimum parts quality

Tool materials

for longer tool life

Tool technology

for greater process reliability

Press technologyfor higher output

Lubricant technologyfor process chain compatibility


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Are you prepared to accept anything less

than maximum productivity and flexibility?

If not, then the market leader for mechani-

cal and hydraulic fineblanking presses is

the right choice for you: Over 2000 Feintool

fineblanking systems with total force rat-

ings of between 1,500 and 15,500 kN are in

operation worldwide.

Swiss-made engineering

Our fineblanking and forming systems are devel-

oped and produced either at our own premises or

to our specifications by specialist partners. Fein-tool will produce tailor-made solutions to meet

your requirements. Benefit from our many years

of comprehensive systems engineering experi-

ence and our unique know-how in implementing

manufacturing systems.

PRESSES. GUARANTEED COST-EFFICIENCYPrecision and performance at its best


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Whatever your business model, Feintool has the right me-

chanical or hydraulic fineblanking press for your require-

ment profile.

HFAspeedhydraulic fineblanking press

3200 - 11000 kN

The HFAspeedfeatures a powerful drive system and optimized

hydraulics. Coupled with the appropriate tools, this press can

achieve highly impressive stroke rates.

HFAplushydraulic fineblanking press

3200 - 15500 kN

The HFAplus

series for totally flexible production of demandingfineblanked parts. This series features virtually limitless potential

for optimizing its configuration to suit specific requirements.

HFAsmarthydraulic fineblanking press

4000 - 8000 kN

The HFAsmarthas the same key features as the HFAplus, but

has been optimized to suit tighter investment budgets.

X-TRAspeedservo-hydraulic fineblanking press

3200 - 7000 kNPerformance, quality and high availability: Its not for nothing

that the X-TRA fineblanking press is in great demand. Its flex-

ibility and adaptability to specific production requirements are

the major additional attractions of this model series. The servo

drive combines the advantages of hydraulic and mechanical

presses.

XFTspeedservomechanical fineblanking press

1500 - 2500 kN

The XFTspeed press series boasts short retooling times andhigh stroke rates. Stroke rates that had previously been thought

impossible are now achievable thanks to cutting-edge servo

drive technology.

MODEL SERIES. FOR EVERY REQUIREMENTFineblanking presses tailor-made for maximum output

HFA7000 hydraulic fineblanking press from the FEINplusseries

XFT2500 servo-mechanical fineblanking press from the FEINspeedseries

X-TRA450 servo-hydraulic fineblanking press from the FEINspeedseries


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Feintool can supply you with complete

sets of peripherals for your fineblanking

presses. By keeping pace with the high

productivity of the presses, our peripheral

systems are important guarantees of suc-

cess.

From the coil to the perfect undamaged

finished part

Feintool was the first supplier to create an

integral fineblanking system. Individual stock

feeders, fully automatic tool changing systems

and evacuation systems that remove finishedparts and slugs separately significantly en-

hance both part quality and your fineblanking

systems output.

Total responsibility for the entire system

Feintool conceives, designs, constructs and

commissions automated, linked production

systems and production lines in accordance

with customer requirements. Depending on

the intended use and customer requirements,quality components made by other manufac-

turers can also be incorporated into the system

design.

After Sales services included

Feintool provides a full range of services that

give an effective boost to your production ac-

tivities: remote maintenance of your press sys-

tem via an online interface, training courses for

your employees and a global, rapid-responsespare parts service guarantee high productivity.

FEINTOOL SYSTEMS. FULL PERFORMANCEIntelligent design all round


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Feeding lines

Incorporating feeding lines into fineblanking

presses enhances both process reliability and

system availability. Feintool develops the opti-

mum solution for every single task often in

conjunction with other innovative manufactur-

ers.

Parts and slug handling

The removal systems developed specially for

the fineblanking and forming process optimize

parts handling and guarantee that parts are

removed without being damaged even at high

stroke rates. As a result, you get the best pos-

sible output rates from your production sys-

tem.

Parts finishing

Feintool has the perfect solutions for these

tasks as well: we can develop, design and

build fully automated systems and production

lines with integral deburring, part washing andgrinding systems especially for you.

Tool changing

Feintool supplies various types of manual

and fully automatic tool changer for short tool

change times during series production. One ofthem will be the right solution for your require-

ments.

TOTAL SOLUTIONS. FROM A SINGLE SOURCEExpertise from A to Z


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Simulations provide an insight into what goes on in your forming

processes

Simulations for low part costs

Avoid costly and time-consuming trial and error loops: our feasi-

bility studies and simulations will quickly provide a fineblanking-

friendly part design without the need for expensive tools. They

are essential in ensuring low part costs. Our experts will simulate

your ideas and improve them until we achieve optimum results

for the tool and parts. You can therefore be confident that the

process concept regardless of whether it is prepared by you or

by us is perfectly sound before you move on to the next step.

The benefits to you:

uFrom initial idea to first production part in the shortest pos-

sible time

uFacilitates new applications

uFewer trial-and-error loops, lower costs for defective parts

Prototyping for perfect parts design

It makes good sense to produce prototype parts in the early sta-

ges of project development. Methodical testing under real-life

conditions quickly uncovers any potential weak points. They can

then be resolved before retesting in the next step. Our efficient

prototyping service lets you refine the design and functions of

your parts quickly and inexpensively. To ensure that production

can commence quickly, only accurate prototypes and pre-pro-

duction samples are used.


uEfficient part design perfecting

uTime and cost savings

uNear-series parts, validated processes

Efficient prototyping helps to save time and money

SERVICES. GAINING THAT COMPETITIVE EDGEFeintools experts working for you


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Tested, process-capable tools

Tool spare elements for reliable production

Being able to obtain the right Spare elements quickly is an

important factor in ensuring reliable, cost-efficient production.

This is an area where Feintool offers customers an excellent

service. Using proven software solutions that provide informa-

tion on details such as residual life and stock quantities Feintool

can supply the spare parts you need in good time. There are

clear benefits to using only original Feintool Spare elements:

you save yourself unprofitable adaptation time and ensure the

consistently high quality of your processes.


uEasy to order

uShort delivery times

uAttractive discount arrangements

uEfficient blank management

Tool testing for successful cold starts

Feintool is the worlds only supplier to subject its fineblank-

ing tools to real-world testing with own try-out presses under

similar production conditions. You can be confident that you

will be able to employ the tool straightaway in your production

process. And because no time-consuming adjustments or cor-

rections are needed, you can use your presses productivity to

the full.

You can also call on our assistance when first commissioning

tools: Our specialists will assist you at your premises or in our

technology centre right through to the start of series produc-

tion. Having professional help to get you started ensures that

you achieve a high level of process reliability in a very short

time.


uTools immediately ready to use

uNo interruptions to production

uStart-up assistance for maximum process reliability

SERVICES. BUILDING AND TESTINGThe tool in focus

Spare elements for reliable production


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Feintool has always invested systemati-

cally in research and development. And

what we learn we pass on to you in the

form of advice and training courses. This

creates the best possible foundation for

successful production with your fineblank-

ing systems.

Achieving a technological lead by hard

work

Feintool consistently sets new standards in

fineblanking technology. This is due to con-

stant basic research, carried out in close col-laboration with reputable universities, interna-

tional institutions and applied science teaching

establishments.

Our carefully targeted research and develop-

ment work results in our customers gaining a

key competitive advantage. We are continuously

developing new applications, ensuring a global

technological lead both for us and for you.

CONSULTING. LEARN FROM THE BESTEverything for successful operation

Tool material and coating technology

Tool material quality and the active element

coating are becoming an increasingly impor-

tant factor. Consequently, this is a main focus

of development for Feintools experts.

Production materialsIn order to reduce weight and material con-

sumption, production processes are turning to

ever more versatile materials, such as alloyed

or high-tensile steels. Feintool cooperates

closely with a variety of suppliers in developing

optimum, production-friendly materials.

Lubricants

Choosing the right lubricant is an important

factor in the process chain. Feintool develops

suitable environmentally compatible fineblank-

ing oils in conjunction with its partners.


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Regular inspection and servicing of your

press system by Feintool will ensure maxi-

mum availability. Experienced service en-

gineers provide high-quality technical ser-

vice anywhere in the world.

With our support, you can enjoy a high degree

of certainty and autonomy. And if a problem oc-

curs, Feintools experts will provide the spare

parts or know-how you need quickly, reliably

and at a fair price.

SUPPORT. ONE FOR ALLFirst-class customer care anywhere, anytime

Inspection and maintenance service

It pays to be safe

Regular inspection and maintenance by Feintool specialists will

ensure that your press is in constant operation and retains its

value.

One Stop Service everything from a

single source

Well-maintained presses and tools are essen-

tial for successful production in the long term.

Feintool offers you customized maintenance

packages that guarantee your entire fineblank-

ing infrastructure is cared for and optimized.

This preventive maintenance service plays a

direct and important role in ensuring that your

Feintool fineblanking system remains highly

available.

Remote maintenance for a rapid response

In just a matter of minutes our maintenance specialists can

establish an online connection to your machine and start locat-

ing and rapidly eliminating the cause of the problem. It is also

possible to remotely optimize production parameters.


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SPARE PARTS. SUPER-FAST DELIVERYKeeping the production wheels turning

A Feintool press will only achieve peak

performance if it is fitted with original

Feintool spare parts. This is why we hold

them ready for immediate call-off by our

customers worldwide.

Our skilled service engineers ensure that origi-

nal parts are fitted when they perform servic-

ing and repair work. This is why Feintool oper-

ates a global spare parts service. Wherever in

the world your production facilities are located,

you will receive the right materials and com-

prehensive support in good time. Underpinningthis service support are skilled employees, ef-

fective working procedures and our own spare

parts store with sufficient stock for several

fineblanking systems.

eShop for an even faster response

Original spare parts can be sourced even more

quickly in the Feintool eShop. Our customers

can order them via the internet anytime of theday or night, anywhere in the world. Ordering

online speeds up both the quotation-issuing

and order-handling processes. Speedy spare

parts delivery means that your fineblanking

system will quickly be running at maximum

performance again.

Set up an account and see the benefits:

uAttractive eShop terms

uApply now for a Feintool eShop account:

www.feintool.com/eshop


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Fineblanked and formed components are all

around us: installed in vehicles, machinery,

household devices and tools, they are re-

sponsible often hidden in the background

for functionality, safety, comfort and long

service life.

Automotive industry: Not a penny too much

In automotive construction, cost-efficiency

counts double. This sector calls for production

methods that guarantee maximum efficiency

and quality:

Break systems: Fineblanked break pads fulfill

the highest standards of safety.

Seat adjusters: A precise seat adjustment

mechanism delivers both safety and comfort.

Door locking mechanism components:

Safety, comfort and perfect acoustics are the

hallmarks of modern, high-quality door locks.

APPLICATIONS. WHERE QUALITY COUNTSEveryday uses for cost-efficiently produced parts


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Household and leisure:

More efficient in one work step

Fineblanked and simultaneously formed sheet

metal parts perform a large number of functions

in a wide range of everyday consumer goods.

Mechanical functional parts and components

in household and leisure products help them to

run better and keep them in service for longer.

Fineblanking technology makes contacts

This three-dimensional copper contact lever is

one example of a complex functional part for

the electrical engineering industry. In additionto conventional steel alloys, this sector also

uses non-ferrous and light metal alloys. Plastics

and mineral-based materials are predominantly

used to manufacture insulators.

Market leaders trust in Feintool

Tools have to live up to what they promise,

whether theyre being for work or leisure. For

example, thousands of pocket knives come off

the production lines every day at manufacturerssuch as Victorinox, Wenger and Leatherman.

With individual parts manufactured with Fein-

tool fineblanking tools, consistently high quality

is guaranteed.

Zero tolerance of errors

Where human lives are concerned, there is no

room for errors. Doctors need to have one hun-

dred percent confidence in their instruments and

devices. Accuracy and sterility requirements arehigh. Feintool provides technology that can be

trusted to produce medical equipment reliably

and precisely.


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Feintool Fineblanking Technology is the

worlds leading provider of technology and

solutions for fineblanking and forming. The

central focus of all our work is delivering

cost-efficient engineering that provides the

greatest possible benefit to our customers.

Special attention is paid to advising our custom-

ers at an early stage in the development of a so-

lution; this is indispensable in creating efficient

and technologically leading-edge solutions.

Strong global presenceWith Technology Centres on three continents, its

own production sites and sales offices in Europe,

the USA and Asia, and a network of professional

representatives, Feintool is your ideal partner.

In our Technology Centre in Lyss (CH) and in the

centre of excellence in Jona (CH) we are passion-

ately committed to the continuous further de-

velopment and optimization of fineblanking and

forming technology.

FEINTOOL. A WORLD LEADERLocal expertise on three continents

Feintool Equipment Corp. Cincinnati, USA

A Fineblank ing Technol ogy sales and service

outlet. Consulting and sales of presses/systems,

peripheral systems, tool systems, spare parts and

training.


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Feintool Japan Co., Ltd., Atsugi, Japan

A Fineblank ing Techno logy s ales and service outle t.

Consulting and sales of presses/systems, periphe-

ral and tool systems, spare parts and training.

Feintool Beijing Office Beijing, ChinaA Fineblanki ng Technol ogy sales and service outlet .



Feintool Technologie AG, Lyss, Switzerland

Feintool Technologie AG in Lyss is the parent

company and technology centre for the Fineblanking

Technology segment. The range of services inc ludes

consulting and sales, presses and systems, peri-

pheral systems, tool systems, servicing (assembly,

overhauls and retrofits), training and support.

Feintool Technologie AG, Jona, Switzerland

Feintool Technologie AG in Jona is the centre of

excellence for press construction. Servo-mechanical

and servo-hydraulic fineblanking presses and orbital

forming presses are developed and built in Jona. The

press retrofit department is also located here.

FEINTOOL Fineblanking TechnologyShanghai Co., Ltd.,A Fineblank ing Techno logy s ales and service outle t.




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Feintool Technologie AG

Industriering 3

3250 Lyss

Switzerland

Phone +41 32 387 51 11

Telefax +41 32 387 57 [email protected]

www.feintool.com FT

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ftl broschuere fineblanking technology en

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