gage block tolerances

8/12/2019 Gage Block Tolerances

1/6

Limited time offer.For Mitutoyo Americas50th anniversary, we are offering select

gage block sets at a significant price reduction!

EXCLUSIVE ANNIVERSARY PROMOTION

SAVE40%OFFup to

Prices effective May 1, through July 31, 2013


2/6

BLOCKSPER SET

SIZE STEP QTY GRADESTEEL

Order No.List Price

PromotionPrice

CERAOrder No.

List PricePromotion

Price

81

.1001-.1009 .0001 9 00 516-901-26 $3,860.00 $2,895.00 516-301-26 $6,660.00 $4,000.00

.101-.149 .001 49 0 516-902-26 $1,920.00 $1,440.00 516-302-26 $4,530.00 $2,720.00

.05-.95 .05 19 AS-1 516-903-26 $1,670.00 $1,300.00 516-303-26 $3,430.00 $2,060.00

1-4 1 4 AS-2 516-904-26 $1,510.00 $1,200.00 516-304-26 $3,160.00 $1,900.00

35

.10005

.1001-.1009

.101-.109

.11-.19

.1-.3

.5,1,2,4

.0001

.001

.010.1

199934

00 516-913-26 $1,700.00 $1,275.00 516-313-26 $2,640.00 $1,590.00

0 516-914-26 $1,010.00 $760.00 516-314-26 $2,140.00 $1,290.00

AS-1 516-915-26 $894.00 $675.00 516-315-26 $1,710.00 $1,030.00

AS-2 516-916-26 $757.00 $560.00 516-316-26 $1,250.00 $750.00

RECTANGULAR INCH GAGE BLOCK SETS

BLOCKSPER SET

SIZE STEP QTY GRADESTEEL

Order No.List Price

PromotionPrice

CERAOrder No.

List PricePromotion

Price

87

1.001-1.009 0.001 9 00 516-945-26 $5,180.00 $3,900.00 516-345-26 $8,010.00 $4,900.00

1.01-1.49 0.01 49 0 516-946-26 $2,720.00 $2,050.00 516-346-26 $5,880.00 $3,528.00

0.5-9.5 0.5 19 AS-1 516-947-26 $2,400.00 $1,800.00 516-347-26 $5,120.00 $3,100.00

10-100 10 10 AS-2 516-948-26 $2,100.00 $1,600.00 516-348-26 $4,880.00 $3,000.00

RECTANGULAR METRIC GAGE BLOCK SETS

516-915-26 516-302-26 516-946-26

Mitutoyo America Gage Block Anniversary Offer

MITUTOYO AMERICA CORPORATION

ProvidingWorld-ClassMetrologySolutions

1 9 6 3 - 2 0 1 3

Years


3/6

BLOCKSPER SET

BLOCKS INCLUDED IN SET GRADESTEEL

Order No.List Price

PromotionPrice

CERAOrder No.

List PricePromotion

Price

10

.105, .210, .315 , .420, .500, .605,

.710, .815, .920, 1 w/opticalparallel (thickness=.5)

00 516-921-26 $687.00 $520.00 516-321-26 $1,660.00 $996.00

0 516-922-26 $461.00 $350.00 516-322-26 $1,120.00 $672.00

AS-1 516-923-26 $450.00 $340.00 516-323-26 $788.00 $472.80

9.0625, .100, .125, .200, .250, .300,

.500, 1, 2 w/opticalparallel (thickness=.5)

00 516-929-26 $522.00 $392.00 516-333-26 $1,040.00 $625.00

0 516-930-26 $351.00 $263.00 516-334-26 $697.00 $420.00

AS-1 516-931-26 $306.00 $230.00 516-335-26 $612.00 $370.00

9.0625, .100, .125, .200, .250, .300,

.500, 1, 2

0 516-934-26 $302.00 $227.00 516-330-26 $628.00 $380.00

AS-1 516-935-26 $236.00 $180.00 516-331-26 $568.00 $340.00

MICROMETER INSPECTION GAGE BLOCK SETS (INCH)

BLOCKSPER SET

BLOCKS INCLUDED IN SET GRADESTEEL

Order No.List Price

PromotionPrice

CERAOrder No.

List PricePromotion

Price

101.00, 1.25, 1.50, 2, 3, 5, 10, 15,

20, 25MM

0 516-103-26 $363.00 $272.00 516-152-26 $832.00 $500.00

AS-1 516-101-26 $279.00 $209.00 516-153-26 $656.00 $400.00

MICROMETER INSPECTION GAGE BLOCK SETS (METRIC)

516-935-26 516-921-26 516-331-26


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NominalLength Rangel n in inches

Calibration Grade K Grade 00 Grade 0 Grade AS-1 Grade AS-2Limit

Deviationsof Length

at any PointFrom Nominal

Length te in.

Tolerance forthe Variation

In Length tv in.

LimitDeviationsof Length


Length te in.


In Length tv in.



Length te in.


In Length tv in.



Length te in.


In Length tv in.



Length te in.


In Length tv in.

ln .05 12 2 4 2 6 4 12 6 24 12

.05 ln.4 10 2 3 2 5 4 8 6 18 12

.45 ln1 12 2 3 2 6 4 12 6 24 12

1 ln2 16 2 4 2 8 4 16 6 32 12

2 ln

3 20 2 5 3 10 4 20 6 40 143 ln4 24 3 6 3 12 5 24 8 48 14

4 ln5 32 3 8 3 16 5 32 8 64 16

5 ln6 32 3 8 3 16 5 32 8 64 16

6 ln7 40 4 10 4 20 6 40 10 80 16

7 ln8 40 4 10 4 20 6 40 10 80 16

8 ln10 48 4 12 4 24 6 48 10 104 18

10 ln12 56 4 14 4 28 7 56 10 112 20

12 ln16 72 5 18 5 36 8 72 12 144 20

16 ln20 88 6 20 6 44 10 88 14 176 24

20 ln24 104 6 25 6 52 10 104 16 200 28

24 ln28 120 7 30 7 60 12 120 18 240 28

28 ln32 136 8 34 8 68 12 136 20 260 3232 ln36 152 8 38 8 76 14 152 20 300 36

36 ln40 160 10 40 10 80 16 168 24 320 40

Nominal LengthRange

l n in mm

Calibration Grade K Grade 00 Grade 0 Grade AS-1 Grade AS-2Limit

Deviationsof Length


Length te m


In Length tv m



Length te m


In Length tv m



Length te m


In Length tv m



Length te m


In Length tv m



Length te m


In Length tv m

ln 0.5 0.30 0.05 0.10 0.05 0.14 0.10 0.30 0.16 0.60 0.30

0.5 ln10 0.20 0.05 0.07 0.05 0.12 0.10 0.20 0.16 0.45 0.30

10 ln 25 0.30 0.05 0.07 0.05 0.14 0.10 0.30 0.16 0.60 0.30

25 ln50 0.40 0.06 0.10 0.06 0.20 0.10 0.40 0.18 0.80 0.30

50 ln 75 0.50 0.06 0.12 0.06 0.25 0.12 0.50 0.18 1.00 0.35

75 ln100 0.60 0.07 0.15 0.07 0.30 0.12 0.60 0.20 1.20 0.35

100 ln150 0.80 0.08 0.20 0.08 0.40 0.14 0.80 0.20 1.60 0.40

150 ln200 1.00 0.09 0.25 0.09 0.50 0.16 1.00 0.25 2.00 0.40

200 ln250 1.20 0.10 0.30 0.10 0.60 0.16 1.20 0.25 2.40 0.45

250 ln 300 1.4 0.10 0.35 0.10 0.70 0.18 1.40 0.25 2.80 0.50

300 ln400 1.80 0.12 0.45 0.12 0.90 0.20 1.80 0.30 3.60 0.50

400 ln500 2.20 0.14 0.50 0.14 1.10 0.25 2.20 0.35 4.40 0.60

500 ln600 2.60 0.16 0.65 0.16 1.30 0.25 2.60 0.40 5.00 0.70

600 ln700 3.00 0.18 0.75 0.18 1.50 0.30 3.00 0.45 6.00 0.70

700 ln800 3.40 0.20 0.85 0.20 1.70 0.30 3.40 0.50 6.50 0.80

800 ln900 3.80 0.20 0.95 0.20 1.90 0.35 3.80 0.50 7.50 0.90

900 l n 1000 4.20 0.25 1.00 0.25 2.00 0.40 4.20 0.60 8.00 1.00

Accuracies of Mitutoyo Gage Blocks

All Mitutoyo gage blocks meet or exceed all known specifications. The flatness, parallelism and surface finish necessary to achieve the required accuracies are the same as or better than government requirements.

Accuracy Gage blocks offered by an all-round precision measuring machinemanufacturer, Mitutoyo, guarantee such a high accuracy that users can use themwithout anxiety. Needless to say, Mitutoyo has established a traceability systemfor our measurement products, up to the Metrology Management Center of theNational Institute of Advanced Industrial Science and Technology (AIST) and wehave been certified by the Japanese government as an accredited laboratory.

Wringing The lapping technique is one of Mitutoyos specialties. Our advancedlapping technique, developed for more than a half century, enables us to achievethe best flatness and surface roughness needed for gage blocks and realize a greatwringing force.

Abrasion Resistance and Dimensional Stability High-carbon high-chromesteel is employed to sufficiently satisfy a variety of material characteristics required forgage blocks. A high degree of hardness, obtained by our heat treatment technologyand that reassures users, as well as methodically repeated heat treatment, havesuccessfully reduced deterioration change over time to the minimum.

ASME (American Society of Mechanical Engineers) Deviations and Tolerance on Length for Metric and inch Gage Blocks: ASME B89.1.9-2002 (USA)

Mitutoyo Gage Blocks and Inspection Certificates

A Certificate of Inspection is furnished with all Mitutoyo gage blocks with aserial number on the case and an identification number on each block. Thedeviation of each block is registered. For this inspection, each gage block ismeasured relative to the upper level master using a gage block comparator.Grade K gage blocks are manufactured by absolute measurement using an

interferometer. The gage block set and discrete gage block are supplied witha Certificate of Calibrat ion. TheCertificate of Calibration specifiesthe deviation from the nominallength. (Comparative measurement,however, is performed for all squaregage blocks.)

A Certificate of Accuracy, traceable to theNIST, is furnished with each MITUTOYOgage block set and individual block


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Traceability of Gage Blocks

Traceability of length to NIST (National

Institute of Standards and Technology)

is attainable only through the

comparison of what is known as theend standards, or gage blocks. The

gage blocks are, in turn, compared with

the stabilized wavelength of helium-

neon laser under controlled conditions.

At Mitutoyo, our sets of standards

are calibrated at NIST. They are first-

generation artifact standards in the

hierarchy of traceability.

Our A2LA (American Association forLaboratory Accreditation) Accredited

Calibration Lab (A2LA Certificate

#750-01) is among the most capable

in North America able to provide

accredited calibrations on a wide

range of measuring instruments and artifacts from all manufacturers, including

gage blocks, small measuring tools, all brands of step gages, cylindrical squares and

roundness hemispheres. Employing one of the worlds most accurate, ultra-precise

Coordinate Measuring Machines enables us to offer the lowest measurementuncertainty commercially available for a wide variety of length standards. And

our fully automated gage block comparators allow us to offer an unmatched

combination of accuracy, price, and turn-around time.

CERA Blocks

CERA blocks, made of ceramic materials with

superior surface quality, that were developed by

Mitutoyos ultra precision machining techniques

solve all problems that the steel gage block had.

1. Corrosion-ResistantAnti-corrosion treatment is not required when handlednormally (i.e. with fingers), resulting in simple maintenance and storage.

2. No Burrs Caused by Dents, etc. Since the CERA Block is very hard, it will notscratch and is highly resistant to burrs. If a burr is formed, it can easily beremoved with a ceramic deburring stone (Ceraston).

3. Abrasion Resistant CERA Blocks have 10 timesthe abrasion resistance of steel gage blocks.

4. Dimensional Stability CERA Blocks are freefrom dimensional change over time.

5. MarkingThe black characters, indicating thenominal length, are inscribed by laser and areclearly visible against the white surface of the block.

6. Anti-magnetic Nature Keeps Away Steel Powders

7. High wringing force An even, dense tissue canmaintain a strong wringing force.

8. Material of CERA block

9. Closest Expansion Coefficient to SteelThe thermal expansion coefficient of a CERABlock is quite similar to that of a steel gage block.

10. Highly Resistant Against Drops andOther Shocks The CERA Block material is one ofthe toughest ceramics materials. It is extremelydifficult to crack under normal use.

Resistance to wear Steel

Silicon nitride

Tungstencarbide

CERA Block

2000

0

0.2

0.4

(m)

4000 6000 8000

Abrasionloss

Amount of travel (m)

3 Silicon nitride

Tungsten carbide

CERABlock

Differences in the dimension betweensome materials and steel that areobtained when measuring testpieces witha length of 100mm at each temperature.

2

1

19

20 21 22 23

1817

-1

-2

-3

Temperature (C)

Difference indimension (m)

MaterialProperty

CERA Block(ZrO2)

Steel(Fe)

Carbide(WC-Co)

Siliconnitride(Si3N4)

Hardness (HV) 1350 800 1650 1500

Coefficient of thermal expansion (10-6/K) 9.30.5 10.80.5 5.51.0 2

Flexural strength by 3-point bending (MPa) 1270 1960 1960 580

Fracture toughness K1c (MPam1/2) 7 120 12 6.5

Youngs modulus x104 (MPa) 20.6 20.6 61.8 28.4

Poissons ratio 0.3 0.3 0.2 0.3

Specific gravity 6.0 7.8 14.8 3.2

Thermal conductivity (W/mk) 2.9 54.4 79.5 16.7

Mitutoyo America Gage Block Anniversary Offer


6/6

Mitutoyo America Corporation965 Corporate BoulevardAurora, Illinois 60502

Bulletin No. 2114 2013 Mitutoyo America Corporation, Aurora IL5M 0413-01 Printed in USA April 2013

up to

EXCLUSIVE ANNIVERSARY PROMOTION

Limited time offer.For Mitutoyo Americas50th anniversary, we are offering selectgage block sets at a significant price reduction!

SAVE

40%OFF

up to

Prices effective May 1, through July 31, 2013

gage block tolerances

Documents