GEA YieldJector

Επίσημος Αντιπρόσωπος:Επίσημος Αντιπρόσωπος:

General info

The GEA YieldJector is a heavy-duty application based injector with

a fine injection pattern for high accuracy injection of low profile and

sensitive products. It can inject boneless and bone-in pork, beef,

poultry and fish products. The GEA YieldJector has a conveyor belt

and is PLC controlled via an operator friendly touchpanel.

• Heavy-duty application injector for bone-in and boneless

• Very dense needle pattern (7 mm)

• Accurate brine distribution from top to bottom

• For bone-in and boneless products

• Separate brine flow control for each needle

Working principle

A belt moves the products a fixed steps under the needle head. It

then stops and the injection cycles starts. The stripper plate keeps

the product in place while the product is injected. If a needle

touches bone, the needle retracts into the head and this needle stops

with injection. A centrifugal pump feeds the needle head, with

constant pressure, with brine from the brine tank. Return brine is

filtered in the brine tank and then recycled.

• Belt moves products to fixed steps under needle head

• Independed needle retraction for bone in products

• Brine supply valves opens, needles starts to inject

• Centrifugal pumps feeds needle head with constant pressure

Performance

Brine distribution is accurately controlled in the GEA AccuJector

using advanced needle heads with individual needles that are

automatically adjusted by air pressure. The injector optimizes brine

distribution in the meat, around and even under bones, resulting in

the smallest possible deviations and optimal brine retention

(minimal drip). When a needle is obstructed by a bone, it retracts

and stops injecting, avoiding brine pockets and bone damage.

Positioned in a close pattern, the 2 mm diameter needles ensure

optimal brine distribution.

• Injection levels up to 80 %

• Capacity up to 12.000 kg/h

• High accuracy because of to individual needle control

GEA YieldJector 2/7

Output quality

The injector optimizes brine distribution in the meat, around and

even under bones, resulting in the smallest possible deviations and

optimal brine retention (minimal drip). For low injection levels

(positive down injection), needles are opened and they inject during

the down stroke only. For high injection levels (positive down and

up injection), injection takes place during both the down and up

strokes is with needles open. Delicate bones are not damaged as the

required counter pressure for needle retraction is adjustable. Meat

fibre remains 100% intact.

• Close needle pattern for maximum accuracy

• Individual control of brine flow per needle

• Adjustable counter pressure for needle retraction

• Side port needles and hypodermic needles (fish)

Hygiene

The GEA YieldJector is easy to clean and inspect thanks to the

integrated needle flushing system.

• Easy cleaning and inspection

• Integrated needle flushing system

Controls

All injection parameters of the GEA YieldJector 450 - 650 are PLC

controlled via the operator-friendly touch panel.

• Operator-friendly touch panel

• PCL controlled

GEA YieldJector 3/7

Technical specifications

Label GEA YieldJector 450 GEA YieldJector 650 Unit

Dimension 2110 x 1590 x 2511 2110 x 1790 x 2511 mm

Belt width 450 650 mm

Strokes/min 12 / 65 / 112 12 / 65 / 112 mm

Machine weight 1290 1450 kg

Electric power 12.5 12.5 kW

Capacity 1000 - 8000 3000 - 12000 kg/hr

Nr of needles 504 728 -

Max. product height up to 100 up to 100 mm

Accessories / Options

GEA SuperChill

• Keep thin and viscous brines between 2 to 4°C during injection

• For GEA and third-party filter tanks

• Unit is easily relocated to where it is needed

• Pump action produces a stirring effect in the brine tank

• Sanitary design, easy access for cleaning and inspection

GEA BulkLoader

• Constant product flow

• Guaranteed no product damage

• No liquid spillage on the floor

• Hygienic design

• Easy cleanability

GEA YieldJector 4/7

GEA ComboLoader

• Hygienic design

• Easy Cleanable

• Flexible loading positions

• Multiple bin sizes

GEA Flip-over drip-off conveyor

• 100% controlled flip of products

• Excess brine can be collected and returned to injector brine tank

• No human interference

• Perfect transfers

• Proven conce

GEA MultiShaker

• Increased belt load injector

• No human interference

• Perfect product transfers

• Protein activation

• No vibrations to the floor (execution on wheels possible)

GEA OptiFlex needles

• Unique material with unmatched bending resistance

• Very strong tip that stays sharp for longer

• Metal detectable Inox material

• Longer lifetime

• Possible for bone-in applications

GEA YieldJector 5/7

GEA Process Controls

• Automate management of production recipes

• Scheduling of production batches

• Production reporting

• Material tracking and tracing

• Manually influence production

GEA YieldJector 6/7

naht erom ni snoitarepo dna selas orue noillib-itlum htiw ynapmoc gnireenigne labolg a si puorG AEG

Founded in 1881, the company is one of the largest providers of innovative equipment and

process technology. GEA Group is listed in the STOXX ® Europe 600 Index.

We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA

info@gea.com

gea.com

CFS IndustrialΛευκάδος 22, Γλυκά Νερά, 15354, Αττική

www.cfs-industrial.grsupport@iosd.gr, sales@iosd.grτ. 210 6655240, φ. 2106655230

Επίσημος Αντιπρόσωπος: