gem production facility upgrade

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GEM production facility upgrade Piotr Bielówka RD51, CERN, Dec 2012

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GEM production facility upgrade. Piotr Bielówka. RD51, CERN, Dec 2012. Laboratory scale production line, with limitation caused by:. t echnology m achinery. Kapton etching set, Techtra, Wroclaw. RD51, CERN, Dec 2012. Steps towards big GEMs : - PowerPoint PPT Presentation

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Page 1: GEM production facility upgrade

GEM production facility upgrade

Piotr Bielówka

RD51, CERN, Dec 2012

Page 2: GEM production facility upgrade

Laboratory scale production line, with limitation caused by: -

technology- machinery

RD51, CERN, Dec 2012

Kapton etching set, Techtra, Wroclaw.

Page 3: GEM production facility upgrade

RD51, CERN, Dec 2012

Access to EU funds through Wroclaw Technology Park (WPT) - non profit organization.

Steps towards big GEMs:• to implement „single mask” technique - CERN• to acquire dedicated set of PCB machines - WPT

Page 4: GEM production facility upgrade

WPT support for the implementation of a research and development project

Cost comparison

Page 5: GEM production facility upgrade

„Research and development project” – transfer of support from WPT to Techtra

RD51, CERN, Dec 2012

Page 6: GEM production facility upgrade

RD51, CERN, Dec 2012

CERN

TECHTRAWPT

PRODUCER

BROKER

PRODUCERPRODUCER

PRODUCER

Tendering procedure inconvenient for suppliers:

External Validation Board

Page 7: GEM production facility upgrade

RD51, CERN, Dec 2012

EU tendering rules means:- long lasting procedure- bidders claims

Page 8: GEM production facility upgrade

„Delivery”:

-Installation-Filling with consumables-First run: “GEM like boards”-Training: additional human resources

Delivery ScheduleMachine Producer Delivery Time [weeks] Status

Developer

WISE NEWCu EtcherKapton Etcher 0 12 14Washer

Exposure TECHNIGRAF NEW 0 7 14

Microscope OLYMPUS NEW 0 9 14

Set of tanks for Stripping and Electro Etching.

MATUSEWICZ NEW 0 11 14

Oven, Laminator,Others

MEMMERT and othersSecondHand

0 4 14

Civil Works WROCLAW TECHNOLOGY PARK NEW 0 11 14

GEM Diagnostics System

TECHTRA + NATIONAL CENTRE FOR NUCLEAR RESEARCH

Unknown NEW

RD51, CERN, Dec 2012

Page 9: GEM production facility upgrade

1

2

3

Room 1 – 48 m2

Room 2 – 48 m2

Room 3 – 86 m2

Total – 182 m2

Reserve

RD51, CERN, Dec 2012

Page 10: GEM production facility upgrade

New machinery for BIG GEMs

Old Kapton etching machine

New Kapton etching machine

RD51, CERN, Dec 2012

Page 11: GEM production facility upgrade

Old developing and etching set

New developer

New Cu etcher

Single mask technology implementation

RD51, CERN, Dec 2012

Page 12: GEM production facility upgrade

Current optic microscopes set.

Additional optic microscope.

Single mask technology implementation

RD51, CERN, Dec 2012

Page 13: GEM production facility upgrade

Preliminary „Single side” Kapton etching test :

Problems caused by:- Cleaning procedure - High etching reagents concentration

RD51, CERN, Dec 2012

Page 14: GEM production facility upgrade

Summery:

- Dedicated line for big GEMs become operational by the end of March 2013.

- Automatization of electrical and optical testing position

- Testing, tuning, work – until production starts

RD51, CERN, Dec 2012