Task list Format

Group counter Description PLKOD-KTEXT (40)

250 HRS MAINTENANCE KOMATSU PC 1250 SHOVELCheck Oil Level In Final DriveCheck Level Of ElectrolyteGrease After Cooler Fan MountCheck Alternator Belt TensionCheck Ac Compressor Belt Tension

500 HRS MAINTENANCE KOMATSU PC 1250 SHOVELReplace Engine Oil FilterReplace Engine Oil Replace Fuel Filter CartridgeCheck Swing Pinion Grease LevelReplace Hydraulic Oil FilterReplace Pilot FilterReplace Drain FilterClean Return Strainer At Tank TopClean A.C Fresh/ Circulation FilterClean Strainer Of P.T.O Lubricating Oil Check Wear Of Fan Belt

1000 HRS MAINTENANCE KOMATSU PC 1250 SHOVELReplace Oil In Swing MachineryChange Oil In P.T.O CaseReplace Corrosion ResistorLubricate Fan Pulley Assy.Lubricate Tension Pulley Assy.Replace Hydraulic Oil Breather ElementCheck Fuel Strainer ,Clean

2000 HRS MAINTENANCE KOMATSU PC 1250 SHOVELChange Oil In Final Drive CaseClean Engine BreatherCheck Turbocharger PlayCheck Alternator ,Starting MotorCheck Engine Valve ClearenceCheck Engine Injector Set Load,Adjust

4000 HRS MAINTENANCE KOMATSU PC 1250 SHOVELCheck Water PumpCheck Vibration DamperCheck Fan Pulley & Tension PulleyCheck Air Compressor ,Adjust

5000 HRS MAINTENANCE KOMATSU PC 1250 SHOVELChange Oil In Hydraulic TankClean Strainer Of Hyd Oil Filler Cap Clean Hydraulic Tank Bottom Strainer

225 HRS MAINTENANCE HM 1035 DUMPERClean Centrifuge Filter Assy.

300 HRS MAINTENANCE HM 1035 DUMPERReplace Fuel filter

450 HRS MAINTENANCE HM 1035 DUMPERChange Engine Oil & FilterClean All 5 Breathers.Lubricate Fan HubCheck Eng, Trans, Hyd. Pump MountingsCheck Diff. Final Drive & Pto Oil LevelCheck Differential Mounting Nuts.Check Condition Of HosesCheck Extrennaly Front Cover Brg PlayCheck Wheel Mounting Studs & NutsCheck Play In Drive Line Flanges.Start Eng, Observe Pr. Leakages If Any Replace trans, hyd filters

1200 HRS MAINTENANCE HM 1035 DUMPERReplace Transmission Oil & filter

1500 HRS MAINTENANCE HM 1035 DUMPERReplace Diff , Drive Axle & PTO OilClean Hyd. Tank BreatherClean Hyd. Tank Suction ScreenReplace Hydraulic Oil.

2400 HRS MAINTENANCE HM 1035 DUMPERRenew Front Wheel Bearing GreaseAdjust Engine Valve Clearance.Check Turbocharger Radial & Axial PlayCheck Engine Crankshaft End Play.

300 HRS MAINTENANCE HM 1035 NB DUMPERCheck Pressure Protection Vlv FunctionReplace Engine Oil & Engine Oil FilterClean Pri. Fuel Filter, water seperatorReplace Fuel FilterClean Hyd. Diff. Pto Trans. BreathersReplace Hyd.Oil FilterReplace Transmission Filter Element.

600 HRS MAINTENANCE HM 1035 NB DUMPERClean Hyd.Oil Filter Housing Replace Brake Oil Filter Element

1200 HRS MAINTENANCE HM 1035 NB DUMPERTransmission Oil Change With FilterClean Transmission Breather

1500 HRS MAINTENANCE HM 1035 NB DUMPERChange Differential & Final Drive Oil.Change Pto Oil.Clean Hyd.Suc. Screen, Replace Hyd.Oil.Replace Front & Rear Suspension Cyls OilCharge N2 gas in Front & Rear Susp Cyls

2000 HRS MAINTENANCE HM 1035 NB DUMPERFlush Cooling System & Replace CoolantCheck Engine Valve ClearanceCheck Turbo Charger Radial & Axial PlayCheck Thermostat For Proper OperationReplace Air Dryer CartridgeRenew Front Wheels GreasePre Load Rear Wheel Bearings

300 HRS MAINTENANCE BEML H-35 II DUMPERReplace Engine Oil & Engine Oil FilterReplace Fuel FilterReplace Transmission Filter ElementClean All BreathersCheck Differential, Finaldrive Oil LevelCheck Clearance Of Parking BrakeDrain Sediment From Water SeparatorClean Dumper, check for abnormalities

600 HRS MAINTENANCE BEML H-35 II DUMPERReplace Hydraulic Oil Filter Lubricate Fan Pulley, Tension Pulley.Check And Clean Radiator Fins

1200 HRS MAINTENANCE BEML H-35 II DUMPERChange Hyd.Oil & Filter & Clean StrainerChange Transmission Oil & FilterCheck Front And Rear Brake Wear.Lubricate Parking Brake LinkageLubricate Trans. Mtg. Sterg ColumnChange Differential, Final Drive OilChange High Pressure Filter Element.Check Fuel Main Strainer CartridgeClean Fuel Water Separator Bowl.Check & Retighten Turbo Charger Fastness

2000 HRS MAINTENANCE BEML H-35 II DUMPERClean TC Impeller, Check Rotor PlayReplace Radiator Coolant. Replace Service Kit Of RCMER ValveCheck Brake DiskCheck Alternator & Self StarterChange Oil In Front Suspension CylindersChange Oil In Rear Suspension CylindersFront Wheel Servicing Pre load rear wheel bearingsCheck Engine Valve ClearenceReplace Air Drier Kit

4000 HRS MAINTENANCE BEML H-35 II DUMPERCheck Water PumpClean Element, Deflector Of After Cooler Service Fan Pulley, Tension PulleyOverhaul Air Compressor.

250 HRS MAINTENANCE CAT 773 D/E DUMPERClean & Check Engine Air Filter/ReplaceAir Conditioner Filters CleanV Belt - Inspect/Adjustment/ReplaceReplace Breather Of Air Hyd CylindersCheck Front Wheel Magnet Plug Check Front Wheel Oil ContaminationCheck Front Wheel Oil LevelCheck Final Drive Magnet PlugsCheck Differential Magnet Plug Check Differential Oil ContaminationCheck Oil Level In DifferentialCheck Oil Level In Final DrivesChange Engine Oil & FilterClean Water Separator Bowl Lubricate Fan Drive Brg, Belt Tensioner Inspect Cracks On Chassis, Dump Body

500 HRS MAINTENANCE CAT 773 D/E DUMPERReplace Hoist Brake Tank BreatherReplace Torque Convertor/Trans. BreatherReplace Water Separator Element Replace Engine Secondary Fuel FiltersReplace Steering Pump Case Drain FilterReplace Steering Oil FilterReplace Hoist/Brake Oil FilterClean Transmission ScreenCheck/Adjust Suspension Cyl StrokeReplace Front Wheel Oil

1000 HRS MAINTENANCE CAT 773 D/E DUMPERAir Dryer Descant - ReplaceFrame & Body Support Pads - InspectInspect The ROPS Of CabinSeat Suspension Inspect/LubricateService Brakes InspectSteering System Oil ChangeHoist & Brake System Oil - ChangeHoist & Brake System Screen - CleanClean Transmission Screen & Replace Oil

2000 HRS MAINTENANCE CAT 773 D/E DUMPERReplace Diff. & Final Drive BreatherReplace Differential & Final Drive OilCheck Differential Thrust Pin ClearanceRefrigerant Dryer - Replace

3000 HRS MAINTENANCE CAT 773 D/E DUMPERClean/Replace Radiator CapCheck/Adjust Engine Valve ClearanceInspect Engine Valve RotatorsClean Radiator Core And Alternator

250 HRS MAINTENANCE OF KOMATSU D-155A-5 DOZERReplace engine oil and filterCheck alternator belt tension & adjustCheck battery electrolyte levelCheck brake performance Check oil level in dumper case

500 HRS MAINTENANCE OF KOMATSU D-155A-5 DOZERReplace fuel filter Replace trans oil filter Check oil level in final drive caseReplace hyd. Tank breather element

1000 HRS MAINTENANCE OF KOMATSU D-155A-5 DOZERReplace trans.oil , clean strainers Clean fuel strainersCheck turbo charger mtg bolts & clamps Replace corrosion resister cartridge Check ROPS mtg bolts

2000 HRS MAINTENANCE OF KOMATSU D-155A-5 DOZERReplace hyd.oil Replace hyd. Filter elementReplace damper case oil, clean breatherCheck pivot bearing oil level, add oilCheck oil in recoil spring cyl case Clean engine breather element Check alternator Check starting motorCheck engine vlv clearance, adj if req

4000 HRS MAINTENANCE OF KOMATSU D-155A-5 DOZERCheck water pump Check vibration damper Check high pressure hose clamps Check missing fuel spray prevention cap Check hardening of rubber hosesCheck main frame condition Check work equipment blade condition

8000 HRS MAINTENANCE OF KOMATSU D-155A-5 DOZERReplace high pressure piping clamps Replace fuel spray prevention cap.

250 HRS MAINTENANCE OF CAT D8R DOZERInspect air conditioner, alternator & fan belt tensionInspect final drive & fan oil levelsInspect track assemblyChange engine oil & filterLubricate fan drive pully & idler

500 HRS MAINTENANCE OF CAT D8R DOZERClean engine crank case breatherReplase pri & sec fuel filtersReplace/clean fuel tank filter & strainerReplace hyd sys oil filtersCheck recoil spring compartment oil levelReplace transmission oil filterReplace/clean winch filter & magnetic strainerReplace/clean Windshield wipers

1000 HRS MAINTENANCE OF CAT D8R DOZERInspect batteryLubricate lift cylinder yoke bearingsInspect ROPS & FOPS Clean transmission breatherChange transmission oil and screen

2000 HRS MAINTENANCE OF CAT D8R DOZERChange final drive oil Change hydraulic oilInspect Radiator guard pin jointInspect track roller frame guides

3000 HRS MAINTENANCE OF CAT D8R DOZERChange cooling system coolantAdjust cooling system extenderReplace cooling system water temperature regulatorAdjust engine valve lashInspect engine valve rotatorsChange fan oil

225 HRS MAINTENANCE OF BEML D-155A-1 DOZERClean centrifuse filter assy.

300 HRS MAINTENANCE OF BEML D-155A-1 DOZERReplace fuel filter Replace transmission filter.Replace Air filter elementsCheck track shoe bolts for tightnessCheck final drive case oil levelCheck play in drive line flanges Check engine throttle linkageCheck engine oil pressureCheck engine mtg bolts for tightnessStart engine, Observe pr leakages if any

450 HRS MAINTENANCE OF BEML D-155A-1 DOZERReplace engine oil, lub. Oil filters

1200 HRS MAINTENANCE OF BEML D-155A-1 DOZERReplace transmission oil & filtersReplace hydraulic oil & filtersReplace final drive oil.Clean Torque converter case strainerCheck turbocharger mounting boltsCheck under carriage components

1500 HRS MAINTENANCE OF BEML D-155A-1 DOZERAdjust engine injector & vlv clearance

2400 HRS MAINTENANCE OF BEML D-155A-1 DOZERService TurbochargerService Alternator & Selfstarter

225 HRS MAINTENANCE OF IBH 10 DRILL MASTER Clean centrifuge filter assy.

300 HRS MAINTENANCE OF IBH 10 DRILL MASTER Replace fuel filter Replace compressor filtersClean Crank case breather Check Engine mounting.Check compressor mtg & coupling bolts.Check propeller shaft coupling bolts.Check hyd.Oil level & leakages .Check condition of hoses.Check hyd. Pump mounting bolts.Check oil cooler fan, motor mtg boltsCheck propel gear box oil level & mtgsCheck propel sprocket mounting bolts.Check rollers, idlers conditionCheck feed drive wire rope wear,tension.Check feed bottom sheave bushes.Check tower raising & loweringCheck rotary gear box oil levelCheck throttle air cyl functionStart eng & observe pr leakages if any

450 HRS MAINTENANCE OF IBH 10 DRILL MASTER Replace Engine oil & lub. Oil filter.

600 HRS MAINTENANCE OF IBH 10 DRILL MASTER Replace compressor oil & filtersCheck feed cyl. Rod sheave bracket boltsCheck compressor discharge end clearanceCheck breakout wrench inserts wear.Check rod changer rod entry.Replace water injection pump chamber oilCheck HOC & ROC fan condition.

1200 HRS MAINTENANCE OF IBH 10 DRILL MASTER Check hyd Cont panel fasteners, adoptersCheck guide shoe shims.Check clearance bet hammer rod & bushingCheck breakout wrench width.Test safety valve.Replace unloader diaphragm kit.Service pressure regulating valve.

1500 HRS MAINTENANCE OF IBH 10 DRILL MASTER Adjust engine injector & vlv clearance.

2400 HRS MAINTENANCE OF IBH 10 DRILL MASTER Check turbo charger radial & axial play.Check engine crankshaft end play.Check comp. temp.bypass vlv functioning.Service alternator & self starterReplace Auto blow valve seal kitService HOC,ROC, WI motorsService Hyd Oil CoolerService Radiator Oil Cooler

150 HRS MAINTENANCE OF HM 2021 PAY LOADERCheck differential oil level.Check P.T.O. oil level.Check Final drive oil level.Lubricante Center bearingCheck hydraulic control Check Accelerator linkages.Check Battery condition Check Battery electrolyte level.Start eng & observe pr leakage if any

300 HRS MAINTENANCE OF HM 2021 PAY LOADERReplace Engine oil.Replace hyd, Tran,Fuel & lub oil filtersCheck tyre abnormal wear

600 HRS MAINTENANCE OF HM 2021 PAY LOADERLubricate Prop Shaft crosses,slip jointsCheck & Clean Hydraulic tank breather.

1200 HRS MAINTENANCE OF HM 2021 PAY LOADERReplace Transmission oil.Replace hydraulic oil.Replace steering oil Replace differential, Planetary,PTO oil Drain & Flush cooling system.

2400 HRS MAINTENANCE OF HM 2021 PAY LOADERAdjust Engine valve clearenceCheck Turbo Charger End PlayCheck Engine Blow byeService alternator & self starterCheck torque of all major bolts

50 HRS MAINT.OF PAYLOADER 988HCab Air Filter - Clean/Replace Check/Drain Fuel Water SeparatorFuel Tank Water and Sediment - Drain Tire Inflation - Check Alternator - Inspect Backup Alarm - Test Bucket Cutting Edges - Inspect/ReplaceBucket Stops - Inspect/ReplaceBucket Wear Plates - Inspect/Replace Cooling System Coolant Level - Check Engine Air Filter Service Indicator - Inspect Engine Oil Level - CheckEngine Water Pump - InspectHydraulic System Oil Level - Check Loader Boom Pin and Lift Cylinder Pin - Inspect Loader Pins and Bearings - Lubricate Seat Belt - Inspect Starting Motor - Inspect Transmission Oil Level - Check Turbocharger - Inspect Windows - Clean

250 HRS MAINT.OF PAYLOADER 988HBattery - Clean Belts - Inspect/Adjust/Replace Brake Accumulator - Check Braking System - Test Differential and Final Drive Oil Level - Check Drive Shaft Spline (Center) - Lubricate Engine Air Filter Service Indicator Engine Oil (High Speed) and Oil Filter - Change Engine Oil Sample - Obtain Engine Oil and Filter - Change Axle Oscillation Bearings - Lubricate Steering Cylinder Bearings - Lubricate Electronic Unit Injector - Inspect/Adjust Engine Valve Lash - Check Engine Valve Rotators - Inspect Transmission Oil Filter - Replace

500 HRS MAINT.OF PAYLOADER 988HObtain Coolant SampleLoader Boom Pin Oil Level - Check Seat Side Rails - Adjust Differential and Final Drive Oil Sample - Obtain Engine Oil (High Speed) and Oil Filter - Change Replace Water Seperator ElementChange hyd element(steering &implement pilot)Fuel System Secondary Filter - Replace Fuel Tank Cap and Strainer - Clean Hydraulic System Oil Sample - Obtain Transmission Oil Filter - Replace Transmission Oil Sample - Obtain

1000 HRS MAINT.OF PAYLOADER 988HArticulation Bearings - Lubricate Battery Hold-Down - Tighten Case Drain Oil Filters - Replace Drive Shaft Support Bearing - Lubricate Rollover Protective Structure (ROPS) - Inspect Transmission Oil - Change

2000 HRS MAINT.OF PAYLOADER 988HAxle Oil Cooler Filter - Replace Crankshaft Vibration Damper - Inspect Differential and Final Drive Oil - Change Electronic Unit Injector - Inspect/Adjust Engine Mounts - Inspect Engine Valve Lash - Check Engine Valve Rotators - Inspect Hydraulic System Oil - Change Hydraulic Tank Breaker Relief Valve - CleanLift Cylinder Pin Oil Level - Check Loader Boom Pin Oil - Change Refrigerant Receiver-Dryer - Replace

4000 HRS MAINT.OF PAYLOADER 988HHydraulic System Oil - Change Replace Seat Belt

6000 HRS MAINT.OF PAYLOADER 988HCooling Systm Coolant Extdr (ELC) - Add Lift Cylinder Pin Oil - Change

12000 HRS MAINT.OF PAYLOADER 988HReplace Water Temprature Regulator

225 HRS MAINTENANCE L&T CK - 300 SHOVELClean Centrifuge Filter Assy

300 HRS MAINTENANCE L& T CK-300 SHOVELReplace Fuel Filter.Lubricate Fan Lub.Check Slewing,Landing Gear Bx Oil LevelCheck Hyd.Level & Leakages.Check Condn Of Hoses/Clamping SystemCheck Hyd.Pump & Engine Mtg Bolts Start Eng & Observe Pr. Leakage If Any

450 HRS MAINTENANCE L& T CK-300 SHOVEL Change Eng Oil & Filter

600 HRS MAINTENANCE L& T CK-300 SHOVEL Replace Hydraulic Breather Element

1200 HRS MAINTENANCE L& T CK-300 SHOVELReplace Hydraulic Return Line FiltersClean H.P. Filter.

1500 HRS MAINTENANCE L& T CK-300 SHOVELReplace Swing & Landing G.B. Oil

2400 HRS MAINTENANCEL& T CK-300 SHOVEL Replace Hyd Oil & Return Line FiltersAdjust Engine Valve Clearance. Check Turbocharger Radial & Axial Play Check Engine Crankshaft End Play.

250 HRS MAINTENANCE OF ROAD SWEEPERReplace engine oil & filterReplace fuel filter, air filter elementCheck fan beltCheck Engine Mounting BoltsCheck engine Throttle LinkageCheck Battery ConditionCheck Engine Oil pressure

500 HRS MAINTENANCE OF ROAD SWEEPERCheck Central BrushCheck Door, Hopper CylinderReplace Dust FiltersClean Diesel TankCheck purging system

1000 HRS MAINTENANCE OF ROAD SWEEPERReplace Hyd oil & filterReplace Suction StrainerCheck Drive MotorCheck Blower MotorCheck Tyres for wearCheck Central Brush MotorCheck central brush drive & driven cplng

300 HRS MAINTENANCE OF ESCARTS HYDRA 12 CRANEReplace engine oil Replace lub oil Replace fuel filter Check & clean all breathers Lubricante fan hub.Check wire rope coating Check engine mounting Check play in drive line flanges.Check differential mounting nuts.Check hyd.pump mounting bolts.Check air brake cyl for proper operationCheck rotary air joint leakage.Check rubber sleeve & hose pipe Check coupling disc of inj. pump drive Check clutch pedal free play.Start eng. & observe pr leakage if any Replace air cleaner elements

600 HRS MAINTENANCE OF ESCARTS HYDRA 12 CRANEReplace hydraulic Return line filter Check injectors Front wheel servicing Lubricate steering Reverse box linkageReplace hyd tank breather

1200 HRS MAINTENANCE OF ESCARTS HYDRA 12 CRANECheck wheel bearing back slash Servcing of self starter Servcing of Alternator Replace gear box oil Replace hydraulic oil.Replace wheel hub reduction box oilCheck vlv rkr shaft assy for lubricationRemove cylinder head and decarbonise.Check brush gear.

2400 HRS MAINTENANCE OF ESCARTS HYDRA 12 CRANEReplace hydraulic oil & filter Replace planetary & axle oil.Replace swing gear box oil .Check wheel cylinder.Check Slewing gear brakes.Clean control & brake valve filter.Check water pump bearing & pulley.Replace V beltsClean exhaust pipes.Check thermostate Clean radiator assyCheck torque of major bolts.Check blow by.

300 HRS MAINTENANCE OF ESCARTS HYDRA 14 CRANEReplace engine oil Replace lub oil Replace fuel filter Check & clean all breathers Lubricante fan hub.Check wire rope coating Check engine mounting Check play in drive line flanges.Check differential mounting nuts.Check hyd.pump mounting bolts.Check air brake cyl for proper operationCheck rotary air joint leakage.Check rubber sleeve & hose pipe Check coupling disc of inj. pump drive Check clutch pedal free play.Start eng. & observe pr leakage if any Replace air cleaner elements

600 HRS MAINTENANCE OF ESCARTS HYDRA 14 CRANEReplace hydraulic Return line filter Check injectors Front wheel servicing Lubricate steering Reverse box linkageReplace hyd tank breather

1200 HRS MAINTENANCE OF ESCARTS HYDRA 14 CRANECheck wheel bearing back slash Servcing of self starter Servcing of Alternator Replace gear box oil Replace hydraulic oil.Replace wheel hub reduction box oilCheck vlv rkr shaft assy for lubricationRemove cylinder head and decarbonise.Check brush gear.

2400 HRS MAINTENANCE OF ESCARTS HYDRA 14 CRANEReplace hydraulic oil & filter Replace planetary & axle oil.Replace swing gear box oil .Check wheel cylinder.Check Slewing gear brakes.Clean control & brake valve filter.Check water pump bearing & pulley.Replace V beltsClean exhaust pipes.Check thermostate Clean radiator assyCheck torque of major bolts.Check blow by.

300 HRS MAINTENANCE OF HUSKY 620S CRANEReplace engine oil Replace lub oil elementReplace fuel filter Check & clean all breathers Clean Transmission oil cooler.Lubricante fan hub.Check wire rope coating Check engine mounting Replace transmission oil filter.Check transmission mounting Check play in drive line flanges.Check differential mounting nuts.Check hyd.pump mounting bolts.Check air brake cyl for proper operationCheck rotary air joint leakage.Check rubber sleeve & hose pipe Check coupling disc of inj. pump drive Start eng. & observe pr leakage if any

600 HRS MAINTENANCE OF HUSKY 620SCRANEReplace transmission oil.Replace hydraulic Return line filter Check injectors Front wheel servicing

1200 HRS MAINTENANCE OF HUSKY 620S CRANECheck wheel bearing back slash Servcing of self starter Servcing of Alternator Check vlv rkr shaft assy for lubricationRemove cylinder head and decarbonise.Check brush gear.

2400 HRS MAINTENANCE OF HUSKY 620S CRANEReplace hydraulic oil Replace planetary & axle oil.Replace swing gear box oil .Check wheel cylinder.Check Slewing gear brakes.Check water pump bearing & pulley.Replace V beltsClean exhaust pipes.Check thermostate Clean radiator assyCheck torque of major bolts.Check blow by.

250 HRS MAINT.OF RT 760 CRANECHANGE ENGINE OILCHANGE ENGINE OIL ELEMENTRECOD LUB OIL PRESSURECHECK COOLANT LEVEL TOP UP IF REQUIREDCHCK FAN BELT ADJUST IF REQUIREDCLEAN RADIATOR FINSCLEAN COOLER FINSCHANGE FUEL FILTER/WATER SEPERATORCLEAN AIR CLEANER ELEMENTCLEAN BATTERY TERMINALSCHECK THE BATTERY CONDITIONREPLACE TRANSMISSION ELEMENTGREASE ALL POINTSLUBRICATE BOOM SECTIONLUBRICATE ALL ROPESLUBRICATE SWING GEAR CHECK ALL OIL LEVELS

500 HRS MAINT.OF RT 760 CRANECHECK CONDITION OF HOSESCHECK CONDITION OF FAN BELTCHECK CONDITION OF FUEL PIPESCHECK AIR ELEMENT CHANGE IF REQUIREDCLEAN EXHAUST PIPING IF REQUIREDADJUST VALVE LASHES AS RECOMMENDEDCHECK WIRING HARNESSCHECK ALL SAFETY CONTROLSCHECK BATTERY CONDITIONREPLACE TRANSMISSION OILREPLACE HYDRAULIC ELEMENT

1000 HRS MAINT.OF RT 760 CRANEREPLACE COOLANT CHECK FUEL LIFT PUMP DIAPHRAMCHECK FUEL INJECTORS CALIBRATE IF REQUIREDCHECK SAFETY CONTROL SWITCHESCHECK STARTER ALTERNATORCHECK HOSE LEAKAGE CHANGE IF REQUIREDREPLACE DIFFERENTIAL OILREPLACE PLANATORY OILREPLACE HOIST UNIT OILREPLACE SWING BOX OILCHECK WIRE ROPE CONDITIONLUBRICATE WIRE ROPES

200HRS MAINT.OF V M CRANECHANGE ENGINE OILCHANGE ENGINE OIL ELEMENTRECOD LUB OIL PRESSURECHECK COOLANT LEVEL TOP UP IF REQUIREDCHCK FAN BELT ADJUST IF REQUIREDCLEAN RADIATOR FINSLUBRICATE FT BRAKE VALVE PLUNGER HINGES & PINCHECK ELECTRO MAGNATIC BRAKE ADJUST IF REQUIREDCLEAN AIR CLEANER ELEMENTCLEAN BATTERY TERMINALSCHECK OIL LEAKAGES FROM HOSESLUBRICATE ROPE PULLEYSCHECK SOLENOID SWITCHESCHECK DRIVE COUPLINGSLUBRICATE ROPESLUBRICATE SWING GEAR CHECK ALL OIL LEVELS

600 HRS MAINT OF VM CRANECHECK TAPPET CLEARANCEREMOVE INJECTORS & CHECK THEIR SPRAYCHECK EMB BRAKE SHOES REPLACE IF REQUIREDCLEAN ELECTRICAL CONTACTSTIGHTEN ALL BOLTS & NUTCHECK LIMIT SWITCHES ADJUST IF NECESSARYCHECK COLLECTOR COLUMN SLIP RINGS & CARBONSCHECK AIR PRESSURE IN TYRESCHECK THE BATTERY CONDITION

1200 HRS MAINT OF VM CRANELUBRICATE BRAKE CHAMBERSGREASE ALL MOTORS & GENERATOR BEARINGSCLEAN COOLING SYSTEMREPLACE SPARKY CONTACTSRELPACE HYD & STEERING OILRELPACE COLLECTOR COLUMN SLIP RINGS & CARBONS

100 HRS MAINTENANCE OF FORK LIFT GODREJ GX 300DCheck engine air filter.Check the brake fluid level, free travelCheck battery electrolyte.Check the fan and drive belt tensionClean sump tank breather.Check lift and tilt cylinders leakagesCheck lift chain slackness.Check the parking brake.Inspect the lift carriage.Check transmission oil levelStart eng observe pr leakage if any

250 HRS MAINTENANCE OF FORK LIFT GODREJ GX 300DReplace engine oil & filterReplace fuel filterReplace Hydraulic oil filterCheck drive belt tensionCheck FI pump governer chamber eng. oilCheck engine leakage of water & oil

500 HRS MAINTENANCE OF FORK LIFT GODREJ GX 300DReplace transmission oil & filterReplace hydraulic oil Check steering functionInspect exhaust pipe & muffler leakagesClean/replace strainer of hydraulic tankClean/replace air breatherCheck hoses and clipsExamine vlv springs & tappet clearencesCheck vlv rkr shaft assy for lubricationCheck atomisers

1000 HRS MAINTENANCE OF FORK LIFT GODREJ GX 300DRepack front axle bearings with greaseCheck parking brake adjustmentCheck brake adjustersInspect pressure cap of radiatorCheck engine performanceCarry out hydraulic system checksCheck neutal starting switch adjustmentRepack rear axle bearings with greaseService dynamoDrain fuel & Clean fuel tankFlush radiator with fresh water

5000 KM MAINTENANCE OF MAHENDRA BOLERO CAMPERReplace engine oil & oil filterReplace fuel filtersClean air filter elementReplace differential oilCheck for tension of fan belt and A.C beltCheck coolant levelCheck battery electrolyteCheck brake fluid level & clutch fluid levelCheck suspension fastenersCheck for propeller shaft fastners & lubricationCheck wheel alignment & balancing

10000 KM MAINTENANCE OF MAHENDRA BOLERO CAMPERReplace gear oilCaliper greasing & brake pads cleaning

20000 KM MAINTENANCE OF MAHENDRA BOLERO CAMPERAdjust valve clearence

30000 KM MAINTENANCE OF MAHENDRA BOLERO CAMPERReplace defferential oil

40000 KM MAINTENANCE OF MAHENDRA BOLERO CAMPERReplace brake fluidReplace coolantReplace streeing ball joints & tie ends50000 KM MAINTENANCE OF MAHENDRA BOLERO CAMPERLubrication of wheel bearingsShakle & pivot pin inspectionInspection of Timing belt

250 HRSMAINTENANCE OF DOOSAN LIT TOWERReplace fuel filterReplace engine oil & filterCheck air cleaner housing

500 HRSMAINTENANCE OF DOOSAN LIT TOWERReplace air filter elementInspect control compartment interiorDrain fuel tank & cleanReplace fuel/water seperator elementRepack wheel bearings & grease seals

1000 HRSMAINTENANCE OF DOOSAN LIT TOWERCheck eng shutdown sys switches setting

300 HRSMAINTENANCE OF AKSHYA PATRA LIT TOWERReplace engine oil & filterReplace fuel primary filterInspect valve clearenceInspect dry air cleanerClean Radiator matrix (fins)Check FIP oil levelClean FIP pre filter elementCheck lub oil pressre and all hosesCarry out all bolts & nuts tightningInspect fan/alternator belt tensionInspect engine breatherCheck all electrical connection & systemInspect fuel tank sediment/water trapInspect fuel cock strainerInspect battery electrolyte level

600 HRSMAINTENANCE OF AKSHYA PATRA LIT TOWERReplace secondary fuel filterInspect starter motor pinion

900 HRSMAINTENANCE OF AKSHYA PATRA LIT TOWERInspect cylinder head bolts tightningReplace dry air cleanerDrain radiator coolant & fill fresh

1800 HRSMAINTENANCE OF AKSHYA PATRA LIT TOWERService fuel injectors

300 HRS MAINTENANCE LOCOCHANGE ENGINE OILCHANGE FULL FLOW OIL FILTERCHANGE BY PAS ELEMENTCHECK THROTTLE LINKAGECHANGE FUEL FILTERCLEAN CRANKCASE BREATHERCHECK AIR PIPING FOR LEAKAGESCHECK BELTS ADJUST IF REQUIREDCHECK COOLANTCLEAN AIR ELEMENTCHECK HOSES FOR LEAKS REPLACE IF REQUIREDDRAIN AIR TANKSCLEAN FUEL FILTER WATER SEPARATORCHECK FINAL DRIVE OILGREASING OF CARDEN SHAFTSGREASING OF AXLES BOXESCLEANING OF RADIATORCHECK BRAKE SHOES CHANGE IF REQUIREDCHECK TORQUE ARM BUSHES CHANGE IF REQUIREDCHECCK ELECTRICAL HARNESSCHECK BATTERIESCLEAN TRANSMISSION MAGNATIC ELEMENT

600 HRS MAINTENANCE LOCOREPLACE AIR ELEMENTCHECK CARDEN SHAFT SCREWS

1200 HRS MAINTENANCE LOCO

1500 HRS MAINTENANCE LOCOADJUST INJECTORS & VALVESREPLACE ROCKER COVER GASKETSREPLCE TRANSMISSION OILCLEAN TRANSMISSION STRAINERRELPACE FINAL DRIVE OILCHECK ALL FASTERNERS CHECK ALL PNEUMATIC VALVS REPLACE KIT IF REQ.CLEAN FUEL TANK FROM INSISECHECK FAN HUB IDLER&WATER PUMP IDLERINSPECT ALTERNATOR & STARTER

6000 HRS MAINTENANCE LOCOCLEAN & REPLACE INJECTOR IF REQUEREDCHECK FUEL PUMP REPLACE IF REQUIREDCLEAN TURBOCHARGER COMPRESSOR WHEELCHECK TURBOCHARGER BEARING CEARANCETIGHTENED MANIFOLD NUS OR CAPSCREWSCHANGE COOLANTDESCALE COOLING SYSTEMCHECK VIBRATION DAMPERCHECK AIR COMPRESSORCHECK SAFETY CONTROLS

250 HRS MAINTENANCE TRACTORGRASE ALL POINTSCLEAN OIL PUMP STAINERCHANGE ENGINE OILCHANGE ALL ELEMENTSCHECK FAN BELT TENSIONCHANGE AIR CLEANERTOP UP OIL LEVEL IN FUEL PUMPCHECK & ADJUST BRAKESFLUSH COOLING SYSTEMCHECK CLUTCH ADJUSTMENTCHECK FRONT WHEELS TOE-INCHECK ELECTRICAL SYSTEMCHECK HYD SYSTM & CLEN MAGNETIC FILTR

500 HRS MAINTENANCE TRACTORCHECK TAPPET CLEARANCEREMOVE INJECTORS & CHECK THEIR SPRAYCHECK COOLING SYSTEMCHECK & ADJUST HAND /FOT BREAKESCHECK THE HYDRAULIC CONTROLTIGHTEN ALL BOLTS & NUTCHECK AIR PRESSURE IN TYRES

800 HRS MAINTENANCE TRACTORCHECK STEERING SYSTEMCHECK & ADJUST INJECTOR PRESSURECHECK & TIGHT CYLD HEAD BOLTSCHANGE FUEL FUMP OILCHANGE GEAR BOX OIL CHANGE PORTAL OILCHECH &ADJUST HYD CONTROLS IN ALL POSITIONCLEAN MAGNATIC FILTER

300 HRS MAINTENANCE TRACTOR(FARMTRAC)CHANGE ENGINE OIL & FILTERS AIR CLEAR CLEANING & CHECKINGCHANGE HYDRAULIC FILTERADJUST TAPPET CLEARANCEADJUST FAN BELT TENSIONADJUST CLUTCH PEDAL FREE PLAYBRAKES ADJUSTMENTRADIATOR WATER & FINS CLEANINGFIP PRE FILTER CLEANINGTOP UP ALL OIL LEVELSCLEAN DIESEL PUMP SEDIMENT BOWLCLEAN FUEL PUMP COCKWATER SEPARATOR CLEANINGGREASE ALL POINTSCHECK TYRE PRESSURE CHECK BATTERY CHECK ANY LEAKAGEROAD TEST FOR ALL SUSTEM

600 HRS MAINTENANCE TRACTOR(FARMTRAC)CHANGE FRONT WHEEL HUB GREASEREPLACE PRIMARY DIESEL ELEMENTDRY AIR CLEANER OUTER ELEMENTADJUST FRONT WHEEL HUB PLAYADJUST STEERING PLAYCHECK ANY LEAKAGETRACTOR WASHINGADLUST FRONT WHEEL TOE-INCHECK BATTERY CHECK CYLINDER HEAD BOLTS

250 HRS MAINTENANCE OFVIBRATORY COMPACTORDrain any foreign mat. &refil hyd. TankReplace hyd. Pressure filterChange the the oil & filter of engineDrain foreign material of mud separatorReplace engine fuel filter

500 HRS MAINTENANCE OFVIBRATORY COMPACTORReplace hyd. Tank breatherRreplace diesel tank breatherReplacedrum breatherCheck & tight articulated bolts

1000 HRS MAINTENANCE OFVIBRATORY COMPACTORReplace drum gear box oilReplace drum cell oil levelCleal pipe &nozzle springling system

2000 HRS MAINTENANCE OFVIBRATORY COMPACTORChange torque hub oilChange hyd. Tank oilOver the air compressorChange air elements

COMMON TASK FOR EQUIPMENTSClean EquipmentReplace Engine OilReplace Fuel Lube Oil ElementClean or Replace Air ElementCheck All Nut BoltsInflate TyresGrease all necessary points

Sheet1