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E N E R G Y

25 year legacy of Innovation in Co-Generation Solutions

Global Energy Solution Provider

CASE STUDIES

Turbotech

We are a Global Energy Solution Provider with 25+ year legacy of innovation in

Co-generation Solutions.

Center for Engineering & Technology Excellence

Ÿ Incorporated in 1989 at Bangalore by a technocrat from USA

Ÿ First in India for indigenously designed Overhung Steam Turbines of up to

5 MW power and having USA patent for saturated steam scheme

Ÿ First in India for developing 500 kW Multi fuel gas turbine

Ÿ First for establishing induction generator based power generation in India

Ÿ First to have indigenously developed turbochargers, helicopter oil cooling

system, UP-lock system and other items for organisations like ADA, NAL, HAL,

GTRE , NSTL, etc.

Micro Gas Turbine Turbochargers Engine Cooling Systems

ECT – Energy Conservation Steam Turbine

Aimed at conserving the unutilized pressure energy in a process plant PRV /

PRDS, that is otherwise simply throttled.

It reduces the steam pressure to the required process (Back) pressure. In

addition, it converts this pressure energy to high velocity that gives an impulse

to rotate the turbine wheel at a speed of 12000 RPM. This high speed is reduced

through a reduction gear box to 1500/3000 RPM to generate incidental clean,

green electric power.

Since ECT can utilize saturated steam, it becomes highly beneficial for

industries using saturated steam.

14 kg/cm²(g) -198°C - 15 tph

11.5 kg/cm²(g) -187°C - 13 tph

Steam Boiler

HP Steam Header

Turbine

360 kW

LP Steam Header

To Steam process

~3.5 kg/cm²(g) -148°C - 13 tph

Sr. No Description Details

1 Power Generated by Turbine (kWh) 360

2 Total min. Units generated yearly basis

(Considering 24 Hrs per day and 300

working days per year i.e. 7200 working

hours yearly)

25,92,000

3 Gross Yearly Savings

Considering $ 0.0853/unit, for the yearly unit

savings

$ 221,098

4 Less - Maintenance Cost (Consumables) $ (4,615)

Total Yearly Savings $ 216,482

Textile Industry

Chemical Industry






hours yearly)

19,08,000



savings

$ 162,752



Steam Boiler

HP Steam Header

Turbine

265 kW

LP Steam Header

To Steam process

~

24 kg/cm²(g) -235°C - 16 tph

21.0 bar(a) -230°C – 13.6 tph

10.5 bar(a) -182°C – 13.6 tph






hours yearly)

39,60,000



savings

$ 337,788



Paper Industry

Steam Boiler

HP Steam Header

Turbine

550 kW

LP Steam Header

To Steam process

~

17.5 kg/cm²(g) -208°C - 22 tph

5.0 bar(g) -158°C – 20 tph

16.0 bar(g) -204°C - 20 tph

Rice Industry






hours yearly)

25,56,000



savings

$ 218,027



Steam Boiler

HP Steam Header

Turbine

355 kW

LP Steam Header

To Steam process

~

17.5 kg/cm²(g) -208°C - 6 tph

1.5 bar(g) -127°C – 6 tph

16.0 bar(g) -204°C - 6 tph






hours yearly)

15,552,000



savings

$ 1,326,586


Total Yearly Savings $ 1,315,816

Distillery

Steam Boiler

HP Steam Header

Turbine

2160 kW

LP Steam Header

To Steam process

~

44 kg/cm²(g) -400°C - 24 tph

4.5 bar(g) -185°C – 24 tph

44.0 bar(g) -400°C - 24 tph

Tyre Industry






hours yearly)

12,852,000



savings

$ 1,096,276



Steam Boiler

HP Steam Header

Turbine

1785 kW

LP Steam Header

To Steam process

~

30 kg/cm²(g) -360°C - 18 tph

10.0 bar(g) -210°C – 18 tph

30.0 bar(g) -360°C - 18 tph






hours yearly)

14,270,400



savings

$ 1,217,265



Aluminium Manufacturing Industry

Steam Boiler

HP Steam Header

Turbine

1982 kW

LP Steam Header

To Steam process

~

44 kg/cm²(g) -440°C - 12 tph

1.0 bar(g) -180°C – 12 tph

44.0 bar(g) -440°C - 12 tph

Captive Power Plant De -Aerator






hours yearly)

3,060,000



savings

$ 261,018

4 Less - Maintenance Cost (Consumables) $ (4615)


MainTurbine

Captive Power2x30 MW

ExistingPRV/PRDS

LP Steam Header

LP Extraction2SH Steam @ 6.5 kg/cm (g)

De-Aerator

SH Steam 20 tph2@ 2.5 kg/cm (g)

o172 C

TMECT

425 kWIncidental Power

~

~

BILT Bhigwan, MH, India

Installations World Wide

INDIA | CHINA | THAILAND | TAIWAN | KENYA | UAE | ISRAEL | NEPAL

SOUTH KOREA | COLOMBIA | CHILE | USA | SRI LANKA | MYANMAR

India

Survey No. 8/2, Honnasandra Village,

Kasaba Hobli, Nelamangala,

Bangalore 562 123

+91 94482 85600 / 94489 92684

United States of America

#250, Country Route 561, Gibbsboro,

New Jersey 08026

+1 (856) 313 7027

www.turbotech-energy.com

[email protected]

www.turbotechindia.com

[email protected]

1.5 MW Condensing Colombia

360 kW Back Pressure Gujarat, India

3 MW Waste IncinerationSouth Korea

3 MW Condensing Harihar, India

640 kW Back PressureSouth Korea

600 kW Condensing Chennai, India

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