haller/lewis xtod controls july 27, 2007 1 xtod controls preliminary design review steve lewis &...

Haller/LewisXTOD Controls

July 27, 20071

XTOD ControlsPreliminary Design Review

Steve Lewis & Gunther Haller


July 27, 20072

XTOD Controls

Instrumentation inFEE

NEH1

NEH2

NEH3

Tunnel

Nothing in FEH…


July 27, 20073

MPS

Gate valve: OUTFEE: 25NEH 1: 3NEH 2: 2NEH 3: 0Tunnel: 4FEH: 1

Solid attenuator, IN or OUTFEE: 9

Linear Motions: ‘sweet spots’FEE: 8

Pop-in Camera YAGsFEE: 7NEH1: 4Tunnel: 2


July 27, 20074

Motion


July 27, 20075

Motors

Motors All stepper motors 4- and 5-phase Micro-stepping: no Half-stepping: yes Holding current: yes Synchronization between motors: no

Various usageGeared/Harmonic driveStages (1-3d)Rack-and-pioned


July 27, 20076

8002 IP carrierBoard

8601 4CH Motor

Controller

Up to max 4 8601’s

On each 8002

Interface

Ethernet

RS232Stepper

Motor

In/Out Limit

8CH SLACBreak-OutChassisXxx-xxx

DB25

Motion: System Diagram with Stepper Motors and LVDT

8304 Transition

BoardUp to 16 CHMotor Control

VME 6100 IOC

Highland Tech.8CH V550 LVDTConditioner VME

Module DIN RailLVDT

DS4000A-RAD

SCSI 50pin Cables

HYTEC SMDS44CH Stepper Driver Chassis DIN Rail

To 3 moreSMDS4’s

Only where LVDT is used

4-phase: SMDS4-B (bipolar)5-phase: SMDS4-5P (bipolar)


July 27, 20077

HYTEC

IP-SM-8601 Industry-Pack Card 4 channels of stepper motor control Output

Step and direction signals Input

Limit switch signalsDrive fault statusEncoder signals

VICB8002 IP VME Carrier BoardHolds up to 4 4-channel 8601 cards

8304 VME Transition BoardConnects to 4 4-channel driver chassis or 16 motors

SMDS4-4B Bipolar Motor Driver Chassis 4 channels of bipolar (PWM Chopper) drive for 4-phase hybrid motors at up to 4A per phase. Internal 300W 24-V power supply


July 27, 20078

MotionMotion

Number of axis and 4-channel Hytec ChassisFEE : 28 4-ph (7 chassis), 20 5ph (5 chassis)

LVDTAbout 3 out of 4 motors need LVDTNumber of chassis

FEE: 8


July 27, 20079

Pneumaticsolenoid

In/Out Control: Solenoid Actuated

HOUSEAIR

Vacuum Chamber

Bellows Paddle

Typical Solenoid with valve

Controls Interface

States of Limit Switches

VME Crate

Hytec8002 IP carrier

Board?

Acromag IP445RELAY

DRIVER IP card

Acromag IP440ADig Input card

Driver

Check Acromag or Hytec

SLAC-8-CHSolenoid Controller

MVME6100 IOC

Controls Interface

To MPS


July 27, 200710

XTOD Controls con’t

Solenoid (~ 32 each)Use SLAC solenoid chassis + IP cards

SLAC chassis has output to MPSAssert MPS when solenoid is not in and not out (i.e. moving)

Number of chassisFEE: 1

9 solid attenuator

7 pop-ins

5 other

NEH: 14 pop-ins

XRT: 12 pop-ins


July 27, 200711

Crates & IOC’s


July 27, 200712

VME Crates & IOC’sVME crates

Wiener 7-slot, same as LCLSFEE: 7 NEH: 1

Dawn 2-slot, same as LCLSFEE: 1

VME IOCMVME6100, same as LCLSAll have EVR’sNumber of IOC’s

FEE: 11NEH:1


July 27, 200713

compactPCI Crates & IOC’s

cPCISame crate as XES

With >=1 Acqiris DC282 8-GHz waveform digitizer

With 1 Intel CPU

With EVR

Number of cPCI crates and DC282FEE: 1, 2


July 27, 200714

Cameras


July 27, 200715

Multiple Camera System (frame rate = 10fps)

MVME6100 IOC

PMC EVR

EDT CL

Fiber from EVG

Ethernet

RS232

PMCSPAN2-002

EDT CL

EDT CL

PULNiXCCD

Camera

12VDC adapter110VAC 12V

CameraLink cable with RS232 built-in

PULNiXCCD

Camera

PULNiXCCD

Camera





Trigger (VINIT)

Use front-panel triggers of EVRPower for camera could also be supplied by SLAC profile monitor chassisPairs shown above will be packed 2x or 3x in standard 7-slot VME crate


July 27, 200716

XTOD Controls con’t

CamerasPULNiX Camera

TM-4200CL. Frame grabber EDT PMCS, same as LCLSFEE: 7NEH1: 4Tunnel: 2

Scientific Grade CamerasLinux, software done at SLACFEE: 2 each Cascade 512B/Princeton FEE: 1 each 2Kx2K/Princeton


July 27, 200717

Vacuum


July 27, 200718

Ethernet (EPICS VLAN)

IOC

Gauge Controller

Mass Flow Controller

Turbo Pump Controller

Analog andDigital Signals

Beamline

Gate Valves

Mass Flow Unit

Turbo Pumps

Pirani + Cold Cathode +Baratron Gauges

Gate Valve I/O

Eth

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Con

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Flex I/O

ControlNet

Scroll Pumps

Scroll pump control

GUI

PL

C

RS-232

RS-232

Magnetic Starter

LadderLogic

Server

RS-232

Eth

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TerminalServer

Ethernet (Field-bus VLAN)

Gas Flow Type


July 27, 200719

IOC

Gauge Controller

Ion Pump Controller

Turbo Pump Controller


Beamline

Gate Valves

Ion Pump

Turbo Pumps

Pirani + Cold Cathode Gauges

Gate Valve I/O

Eth

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Con

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Flex I/O

ControlNet

Scroll Pumps

Scroll pump control

Ser

ial i

nter

face

GUI

PL

C

RS-232

RS-232

Magnetic Starter

LadderLogic

Server

RS-232

Eth

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Con

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TerminalServer


Diagnostic Tank Type


July 27, 200720

IOC

Gauge Controller

Ion Pump Controller


Beamline

Gate Valves

Ion Pump

Pirani + Cold Cathode Gauges

Gate Valve I/O

Eth

erne

t Int

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ce

Con

t ro

lNe

t I n

ter f

ace

Flex I/O

ControlNet

Ser

ial i

nter

face

GUI

PL

C

RS-232

RS-232

LadderLogic

Server

Eth

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Con

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TerminalServer


Beam-line Type


July 27, 200721

Vacuum con’t

VacuumGamma MPC-2-100 ion pump controller (same as LCLS)MKS 937a Gauge controller (same as LCLS)Valves Varian VAT-48 (same as LCLS)PLC Allen-Bradley CLX-5000 (same as LCLS) with Flex-I/OVAT VF-2 fast shutterVarian V81,301,701,1001 turbo pump controllerAll except valve have analog/digital to PLC, serial to IOC

PLC accepts EPICS commands, performs action if permittedPLC sends status to EPICSPLC turns off gauges, pumps, closes valves if neededPLC reports to MPS

Number of ion pump/gauge controller’s; 1 PLC eachFEE: 10, 16; and 9 turboNEH1: 2,2NEH2: 1,1NEH3: 1,1Tunnel: 5,5FEH: 1,1


July 27, 200722

Other Controllers


July 27, 200723

Other Controllers con’t

Temperature measurement (Thermocouples)Beckhoff model? Number of TC’s and Beckhoff’s

FEE: 36, 9

High Voltage for PMT’sVME ISEG VHS 4020n_405 -2KV, 4mANumber of VME modules

FEE: 1


July 27, 200724


Illuminator (# each?)Profile Monitor Chassis has four channels. Each channel drives two 24VDC LED/Bulb Number of LED’s and chassis

FEE: 8, 4

DC low-voltage/low-current for solenoid magnet for 2 DC solenoids Kepco KLP 75-33-1200Serial interfaceNumber of LVPS

FEE: 2


July 27, 200725


Control/monitor of Avalanche Photodiode units (voltage setting/monitoring)

IPack: Acromag DAC, HyteC ADC12 bits OKNumber of DAC & ADC IP cards

FEE: 1, 1

Total Energy MeasurementVME ADC: ICS-121, ICS-130 Number of ADC’s?

FEE: 1


July 27, 200726


Lakeshore 340 temperature controllerNumber each

FEE: 1

Ophir laser power meterNOVA2 serial or USBNumber each?

FEE: 2

FLI filter wheelsSLAC solenoid chassis does not work, need wheelModel CF-1-5, serial interface being engineered Number of modules?

FEE: 2


July 27, 200727


Unspecified waveplateIn FEE: 1


July 27, 200728

Racks & PowerStandard LCLS Double-Racks

Number of racks FEE: 3NEH1: Number of units used in XES rack: 27NEH2: Number of units used in XES rack: 21NEH3: Number of units used in XES rack: 25FEH: 1

24U/42” Under-beamlineNumber of racks

FEE: 6Tunnel: 5

Rack power distributionFurman unit with 100A input, same as LCL; one in each 24U rackSLAC Custom Larger unit, same as LCLS; one in each double-rack


July 27, 200729

NetworkCisco Ethernet Switch

Hutch switch shared with XES, supplied by XESNumber of lines

FEE: 43NEH 1: 8NEH 2: 1NEH 3: 1Tunnel: 10FEH: 2

TS Terminal ServerHutch TS shared with XES, supplied by XESNumber of lines

FEE: 67NEH 1: 4NEH 2: 2NEH 3: 2Tunnel: 10FEH: 2

Digi anywhere Ethernet/USB if needed


July 27, 200730

Hutch Assignments

In the FEE, there is no place left for any other racks except if ceiling mounts are used. Also, the racks are nearly full, and this includes putting some items in the rear mounts.

In NEH, the XTOD requirements have shrunk to almost nothing.

XTOD will use space in XES racks

Tunnel?


July 27, 200731

Hutch AssignmentsHutch 1:

- XES Cisco switch - enet for PLC and IOC (align cams) - XES terminal server TS-16 for vac controllers - MPS (from PLC) - Rackspace in XES rack with PLC engine, IOC, PLC-I/O, vac controllers

Hutch 2: XES Cisco switch

XES terminal server TS-16 for vac controllers Rackspace in XES rack with PLC-I/O, vac controllers

Hutch 3: XES Cisco switch enet for IOC (sci-grade cam) XES TS-16 for vac controllers Rackspace in XES rack with IOC, PLC-I/O, vac controllers Rackspace in XES rack for vac for PPS stopper

XTOD included vac (ion, gauges) for PPS stopper in Hutch 3.

Use a dedicated PLC processor/engine for Near Hall, with 3 Flex-I/O stacks 1 in each rack for local signals. Runs ControlNet (RG-6) from engine to I/O.

But above shows already one PLC in each hutch? In which hutch is this one?


July 27, 200732

Vacuum/PPS around Stoppers

StoppersFEE: 3NEH3: 1Tunnel: 4

XTOD has provided an ion pump supply and gauge controller to be fitted to PPS-supplied stopper mechanism with pump and gauge heads, which is controlled by an XTOD PLCReason: Having an official "vacuum interface" on each side of each stopper between PPS and XTOD was not only a lot of paperwork, but a lot of cross-over signals between the PLCs controlling each sub-system.

The assumption is that the vacuum condition is not interesting to PPS in its primary role.

XTOD does not do anything with PPS signaling or stopper mechanism motion.

Control and readback of the stoppers is through the PPS.


July 27, 200733

Valve/Shutter CommentsThere is /*NO*/ provision for fast valve protection between XTOD vacuum in FEE, NEH, XRT, or FEH.

In fact, the UHV systems of the HOMS and SOMS couple directly to the UHV systems in Hutch 1 and 2 of NEH. There /*IS*/ one fast shutter in the system:

it is in the DUMP just upstream of FEE and has sensors both farther upstream in the DUMP and farther downstream in the FEE;

There are 2 slow valves near the sensors. All 5 devices are wired to one XTOD controller (VAT VF-2) in the FEE vacuum racks in the alcove which

Controls shutter and valve in DUMP Controls valve in FEE2 cables will have to routed through/around DUMP/FEE shield wall (difficult).VF-2 is fitted with 2 valve cards, 2 sensor cards, one shutter card.Note: above is not clear:

In DUMP is one shutter, one valve, one sensorIn FEE is one valve, one sensorWhy only two cables to dump, are there not 3?

FEE PLC talks to VF-2; it can request a valve motion and be notified if VF-2 triggers on its own.PLC will report if any shutter or valve is 'not open' to MPS NTIU. It does this for many other devices as well.Norum says its OK to logical AND/OR for obvious groups of devices with no intervening stoppers.MPS of course controls stoppers, but does not control shutters/valves.


July 27, 200734

Additional Discussion Points

Who does installation work at SLAC, who does Kaptar entering, when?

Ernie Williams will help with best way to configure EPICS at LLNL to keep in sync with LCLS but overcome some limitations on direct file sharing due to aggressive firewalls on both ends; Terry Lahey will do Ethernet switches and terminal servers; Ponce Rodriguez and Mike DeSalvo will to most of cable installation.

haller/lewis xtod controls july 27, 2007 1 xtod controls preliminary design review steve lewis &...

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