haus palm oil eng brosur 260214-r

8/16/2019 Haus Palm Oil Eng Brosur 260214-r

1/12

www.haus.com.tr

PALM OIL INDUSTRYHAUS DDI Series Decanters and IBA Series Separator for

CENTRIFUGE TECHNOLOGIES


2/12



3/121- 2

Palm oil is the world’s biggest source of vegetable

oils. Even though its origin goes back to Africa,

today the biggest palm oil producers are locatedin South East Asia. Production of palm oil has

boomed in accordance with the demand for

edible oil and oleochemicals in biofuels.

HAUS has put its experience in vegetable oil

extraction into the palm oil process. Either three

phase or two phase process, HAUS has a solution

for you.

There are several stages of processing the

extraction of palm oil from fresh fruit bunches.

HAUS DDI Series Decanters set the NewStandards for Palm Oil Extraction.

PALM OIL INDUSTRY

F r e s h

F r u i t

B u n c h e

s

D i g e s t

i o n

C e n t r i f

u g a l

P u r i fi c

a t i o n

C r u d e

P a l m O

i l

V i b r a t i n g

S c r e e n

V a c u u m

D r y i n g

S t o r a g

e

S e p a r a

t o r

( P u r i fi

e r ) D e

c a n t e r

P r e s s i n

g

S t r i p p

i n g

S t e r i l i z

a t i o n


4/12

The crude palm oil extraction starts from press unit. Pressed crude oil

passes through the vibrating sieve to apart from fibres and is gathered in

crude oil tank conditioned with heating equipment. To desand process,

crude oil treat via desander and is stored the last stop before decanter.

The Decanter separates into two phase ; liquid phase (palm oil) and solid

phase (cake). Then, the palm oil is purified from residuals via separator

and is ready to store.

CRUDE PALM OIL PROCESS TWO-PHASE


Advantages Valuable Wet Cake

No Need to use Rotary Brusher Dilution water-free process Short processing time No oxidation risk

Modular Closed Process Design

Storage


5/12

The crude palm oil extraction starts from press unit. Pressed crude oil

passes through the vibrating sieve to apart from fibres and is gathered in

crude oil tank conditioned with heating equipment. To desand process,

crude oil treat via desander and is stored the last stop before decanter.

The Decanter separate into three phase ; liquid phase (palm oil) and solid

phase (cake) and waste water. Then, the palm oil is purified from residuals

via separator and is ready to store.

CRUDE PALM OIL PROCESS THREE-PHASE

3- 4

Advantages No Need to use CS Tank Minimum dilution water need Short processing time No oxidation risk

Storage


6/12

HAUS DDI SERIES PALM OIL DECANTERS SET THE NEW STANDARDS

Beyond Expectation

Modern and high performance DDI decanters are designed for palm oil extraction plants in two or threephase system. DDI design is developed to ensure maximum yield and quality of oil even with high inlet flowrates.

The key advantages of DDI decanters are:

Maximum oil yieldExcellent oil qualityPerformance / Price RatioContinuous and problem free operationCompact designSpecial Design for PALM OIL extractionContinuous service and spare parts serviceWide capacity range

DDI decanters are robust and durable thanks to its material features. The bowl, conveyor, casing, inlet tube,outlets and other parts in contact with the process media are all made of stainless steel.Complete range of DDI decanters features a user friendly, compact design with all wet parts made of wear-resistant materials. DDI decanters provide continuous and trouble-free operation and flexible process control.

Flexibility

Thanks to the Dual Drive design and user friendly PLC interphase, DDI decanter allows its users to havea full control over the process and gives many options to adjust the decanter settings. The DDI decanter

centrifuge can be adjusted for maximum performance by:

Varying the bowl speed and providing the necessary G force.Varying the conveyor speedVarying the pond depth in the bowl for the best oil clarity and the least oil content in the cake.



7/12

5- 6

Design & Working Principle

A decanter centrifuge is a separation machine which consists of a bowl, a screw conveyor located inside thebowl, a gearbox and a drive group providing the rotation of both the bowl and the conveyor and finally asolid frame which is designed to carry all these components in a compact and robust arrangement. As the feed enters the bowl through a feed pipe, it is accelerated due to the rotation of the bowl. Centrifugal

forces cause the sedimentation of the solid phase on the wall of the bowl. These sediments accumulatedon the bowl’s wall need to be moved towards the conical end of the bowl for further compaction anddewatering. The screw conveyor located at the center of the bowl provides this movement as it rotates inthe same direction as the bowl but at a slightly different speed. Thanks to the differential speed, the screwconveyor scrapes off the accumulated solid towards the conical end. The liquid phase flows and dischargedfrom liquid discharge chute.

1. Product Feeding Pipe 2. Product Feed Chamber3. Bowl 4. Scroll 5. Separation Chamber

6. Solids Discharge Bushing7. Liquids Discharge Bushing8. Liquids Discharge Chute9. Solids Discharge Chute

1. Product Feeding Pipe 2. Product Feed Chamber 3.

Bowl 4. Scroll 5. Seperation Chamber6. Solids Discharge Bushing7. Liquids Discharge Bushing8. Liquids Discharge Chute 9. Solids Discharge Chute10. Light Phase Discharge Nozzle11. Light Phase Discharge Chute

Working Principle for Two Phase System

Working Principle for Three Phase System

1

6

35

7

9

2 4

8

1

6

35

10

7

9

2

4

11

8


8/12


CRUDE PALM OIL PROCESSSEPARATORIBA Series Separators

Beyond ExpectationImproved flat-belt drive design,Higher G-forceMinimize oil losses with New Hydraulic discharging systemAll rotational parts are made from Stainless Steel

AdvantagesAutomated & Easy operation ModuleProtection for oxidation – Hermetic designLowest noise designBetter efficency


9/12

7- 8

Design & Working Principle

Self-Cleaning Centrifugal Separator is comprised of three main groups:a high speed bowl in which the mechanical separation occurs,a drive group that provides the required G-Force to maintain optimum separation process,a solid frame structure to embed the rotational accessory.

Centrifugal Separator continuously separates the fed product into three ‘phases’, i.e. subdivisions, being waste

water, purified PALM OIL and cake by taking advantage of excessive G-Force generated in the bowl volume. The heart of the mechanical separation basis can be summarized as accelerating the natural phenomena ofdecantation arising from the specific density difference between liquids which hold exact volume fractionsin a suspension (or cake). The disk stack takes place at this point, maximizing the surface area where heavyPALM OIL and residuals are separated. Purified PALM OIL then discharged under pressure from bowl volume.

1

3

5

6

7

4

2

8

1. Product Feed2. Light Phase Discharge Line3. Heavy Phase Discharge Line 4.Diaphragm 5.Disc Stack 6. Solid Holding Space7. Separating Disc 8. Solid Discharge Line

9. Turbine

CPO

PurifiedPalm Oil

WasteWater

Cake


10/12



11/12

13- 14

100% optimized well-planned production allows all time availablespare parts and affordable after sales services. Providing continuoussupport at 365 days with a technical team of 18 experts in theirrespective fields, after sales services ensure continuous operation byreaching customers onsite soonest possible in case of any breakdown

or need. The objective of the technical service department is toprovide the best service as soon as possible and at a single time andkeep your machinery up and running without problems.

Additionally, samples collected from your process are assessed withanalyses performed in our laboratories and the efficiency and theproductivity of the machines are constantly kept under control.

CONTINUOUS AFTER SALESAND SPARE PARTS SERVICE


12/12


HAUS, reserves the right to modify the specifications herein without prior notice.

HAUS İstanbul Branch:Şerifali Mevkii Bayraktar BulvarıYükseliş Sok. No: 5 Kat: 1, 34775Ümraniye / İstanbul - TurkeyPhone: +90 216 576 06 27Fax: +90 216 576 06 37

[email protected]

www.haus.com.tr

HAUS Europe:Oosterparkweg 35c2985 SX Ridderkerk - HollandPhone: +31 85 48 91 [email protected]

Factory:ASTİM OSB No: 110 Aydın - TurkeyPhone: +90 256 231 04 81-82Fax: +90 256 231 04 83

haus palm oil eng brosur 260214-r

Documents