hawkeye 1600 hardware reference manual - ips s · 2006-02-27 · v3.5, july 2005 hawkeye 1600...

HawkEye 1600 Hardware Reference Manual

EM-40247-1V35

v3.5, July 2005

HawkEye™ 1600 Hardware Reference Manual v3.5, July 2005

RVSI486 Amherst St.Nashua, NH 03063 USA(603) 598-8400Fax (603) 577-5965

Copyright © 2005 RVSIThis manual and the software described herein are solely for the licensed use of the HawkEye™, and are both copyrighted with all rights reserved. Under the copyright laws, no part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form by any means, electronic, mechanical, by photocopying, recording, or otherwise, without prior written permission of RVSI.

Information furnished by RVSI is believed to be accurate and reliable and is subject to change without notice. However, no responsibility is assumed by RVSI for its use or any errors that may appear in this document, nor for any infringements of patents or other rights of third parties which may result from its use.

Factory Authorized TrainingRVSI provides comprehensive product training. Contact the RVSI Training Coordinator at (603) 577-5802 for in-house and on-site class schedules and rates.

Getting AssistanceIf you have questions or comments, please contact RVSI at (603) 598-8400.

The Customer Service Fax number is (603) 577-5964.

Product names mentioned herein are for identification purposes only and may be trademarks and/or registered trademarks of their respective companies: Acuity, Automatix, Itran, ASAP, CDI, CiBOS, CiComm, CiFrame, CiMAX, CiPRO, Cloudy Day, DPM Verification, DOAL, FrontRunner, HawkEye, Image Analyst, I-Pak, IVS, MAXlite, MVi, NERLITE, OMNI, PCL, PowerBGA, Powervision, RAIL, ReadRunner, Scanstar, SCDI, ShortCut, Starnode, TALL, UID Compliance Checker, UID Compliance Kit, UID Encoder, UID Wedge, UIDChecker, UID-CK, UID-DPM, and Visionscape. Other references to trademarks are the rights of their respective owners. Products are protected under one or more of the following US patent numbers: 5,828,449; 5,926,557; 5,943,125; 5,977,994; 6,038,352; 6,041,148; 6,058,434; 6,118,524; 6, 201,892; 6,208,769; 6,208,772; 6,226,783; 6,233,369; 6,236,747; 6,308,234. Other US and foreign patents pending. European patent application numbers: 0985141, 1029270, 1031108, 1032884, 1174708.

Printed in the United States of America.

Contents

PREFACE Welcome! vii

CE Compliance viiFCC Statement viiiFDA Statement viiiManual Conventions viiiGetting Assistance ixRelated Documentation x

CHAPTER 1 Introduction 1-1

Product Summary 1-2Features and Benefits 1-3Applications 1-3Product Line Overview 1-3

CHAPTER 2 System Components 2-1

Basic Components 2-1

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual iii

Contents

HawkEye™ 1600 2-2ΤΧΠ/ΙΠ Πορτ Χοννεχτιϖιτψ 2-2Σεριαλ Πορτ Χοννεχτιϖιτψ 2-3Rear Panel 2-4Power & Ethernet LEDs 2-5QuicSet 2-6Front Panel HawkEye™ 1610 2-7Mode/Status LEDs 2-8

Power-on Sequence 2-8Error Codes 2-9

Beeper 2-9Grounding Tab (Optional) 2-9Mounting Block 2-11Optional Location for Mounting Block 2-11

I/O Expansion Module (Optional) 2-12Using the I/O Expansion Module 2-12Field I/O Wiring Examples 2-16

Input Opto Wiring 2-16Output Opto Wiring 2-17

General Purpose I/O Wiring 2-20

External I/O Terminal Block Adapter (Optional) 2-22Using the External I/O Terminal Block Board 2-22Field I/O Wiring Examples 2-25

Input Opto Wiring 2-25Output Opto Wiring 2-26TTL I/O Wiring 2-29

External Strobe & Sensor 2-30Power Requirements 2-33Power Supply Wiring 2-33

CHAPTER 3 Optics & Lighting 3-1

Optics (1610 Only) 3-2External Lighting Mounting Options 3-3Power for Lights 3-7

Options 3-7

Lighting Connector 3-7

iv HawkEye 1600 Hardware Reference Manual v3.5, July 2005

Contents

APPENDIX A Connector Pinouts A-1

HawkEye™1600 Connectors A-2Power Connector A-2Field I/O Connector A-3Serial Connector A-6Ethernet Connector A-8Light Port Connector (1610 Only) A-9

I/O Expansion Module Connectors A-10I/O Interface Connector – J1 A-10Opto In, Opto Out, & Strobe Output Terminal Block – TB1 A-11General Purpose I/O Terminal Block – TB2 A-12

External I/O Terminal Block Connectors A-13I/O Interface Connector – (15 Position HDB-Sub) A-13Signal Distribution Terminal Block A-15

APPENDIX B Cable Specifications B-1

HESC-006 — Serial Port to 9 Pin RS-232 Adapter Cable B-2966-0183-X — External I/O Adapter Cable B-4A1-40118-1 — External Light Port Cable (1610 Only) B-6HEPC-006 — Single-Ended DC Power Cable B-7

APPENDIX C Specifications C-1

Dimensions C-2

Index 1-1

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual v

Contents

vi HawkEye 1600 Hardware Reference Manual v3.5, July 2005

Preface

PREFACE Welcome!

Congratulations on purchasing the latest Machine Vision technology. The HawkEye™ 1600 Series Smart Camera-Based Reader is designed to provide years of continuous trouble free operation and to stay current with video scanning advancements through field loadable software upgrades.

This HawkEye 1600 Hardware Reference Manual contains detailed information about the HawkEye™ 1600 camera.

Refer to the appropriate chapters for information about getting started quickly, installation, and operation.

CE ComplianceThe HawkEye™ 1600 has been certified to conform to the requirements of council Directives 89/336/EEC, 73/23/EEC, 93/68/EEC and to comply with the following European Standards:

EN61326:1998 Class AEN61010-1:2002EN60825-1:1993 Amendment 2 2001-01

All RVSI products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Directives. However, certain factory installed options or customer requested modifications may compromise electromagnetic compatibility and prohibit use of the CE mark. Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual vii

Preface

compliance. Contact RVSI Applications Engineering Department for further information regarding CE compliance.

A copy of the Certificate of Conformity is available upon request from Customer Service. Use the Customer Service fax number listed under Getting Assistance (inside front cover).

FCC StatementThis equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his or her own expense.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

FDA StatementThis equipment complies withUS21 CFR Subchapter J Part 1040.10IEC 60825-1 1993 Amendment 2 2001-01

Manual ConventionsThe following typographical conventions are used throughout this manual.

• Items emphasizing important information are italicized or bolded.

• Keyboard entries are indicated as an italic.

• Menu selections, menu items and entries in screen images are indicated as: Run (triggered), Modify..., etc.

viii HawkEye 1600 Hardware Reference Manual v3.5, July 2005

Note: Provides useful information about the current topic.

Caution: Provides information for the prevention of damage to the software.

WARNING! PROVIDES INFORMATION FOR THE PREVENTION OF PERSONAL INJURY OR DAMAGE TO THE HARDWARE.

Getting AssistanceWe hope this manual will be helpful. If you have any questions or comments, please contact RVSI at (603) 598-8400. For additional assistance, please see the inside front cover.

Indicates risk of electrical shock or damage to the product.

Indicates that you should follow the specified instructions carefully.

Indicates Class II laser radiation.

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual ix

Preface

Related Documentation

• Getting Started With Your HawkEye™ 1600

• Visionscape® User’s Manual, V3.5

• Visionscape® Tools Reference Manual, V3.5

• Visionscape® Programmers Reference Manual, V3.5

x HawkEye 1600 Hardware Reference Manual v3.5, July 2005

1

Intr

od

uct

ion

1

CHAPTER 1 Introduction

FIGURE 1–1. HawkEye™ 1600 Vision Smart Camera (1610 shown)

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual 1-1

Chapter 1 Introduction

Product SummaryThe HawkEye™ 1600, one of RVSI’s award-winning HawkEye™ family of networked smart cameras, combines a compact smart camera form-factor with the broad applicability, flexibility, and proven vision toolkit of Visionscape®, RVSI’s line of high performance vision boards. Designed for use in a broad range of vision applications, the HawkEye™ 1600 provides a cost effective, easily deployed solution for manufacturers to monitor quality, control processes, or identify and trace parts on their production lines.

HawkEye™ 1600 smart cameras are configured as flexible, general-purpose smart cameras with C- or CS-mount optics and separate lighting. Like all other HawkEye™ smart cameras, the 1600 comes standard with built-in digital I/O, serial communications, and Ethernet networking. All vision processing is done on-board using a high performance, embedded CPU. A real-time, multitasking operating system ensures deterministic performance and facilitates integration in high-speed manufacturing lines.

The HawkEye™ 1600 offers an extensive array of built-in vision processing tools, including Data Matrix and bar code reading, optical character recognition (OCR), image processing, image analysis and feature extraction, flaw detection, object location, calibrated dimensional measurements, and various custom processing options. Developed and perfected on prior generations of RVSI’s machine vision systems, these tools have already been successfully applied in thousands of production installations worldwide.

Setup of a new vision application to run on the camera is done on a host PC on the same network using the same powerful graphical application development and deployment environment as the rest of the Visionscape® line. RVSI’s patented Visionscape® step program architecture allows running the same vision application program on any HawkEye™ 1600 vision smart camera or any Visionscape® vision board, leveraging the end-user’s investment in application development and training.

Scaleability and compatibility with the rest of the Visionscape® family set the HawkEye™ 1600 apart from other smart cameras in the market today. The same point-and-click environment can be used to configure applications deployed on systems that range from smart cameras and other standalone vision systems to frame grabbers, vision accelerators, or high-end vision engine boards.

1-2 HawkEye 1600 Hardware Reference Manual v3.5, July 2005

Features and Benefits

Intr

od

uct

ion

1

Features and Benefits

• Compact, all-in-one smart camera configuration for ease of integration

• Built-in digital I/O, serial communications and Ethernet networking for open connectivity to other equipment

• Flexibility in lighting and optics selection for broad applicability

• Comprehensive, fully-featured vision processing toolkit

• Graphical environment for fast application development and deployment

• No conventional programming required for setup of complex vision applications

• Scaleability and full compatibility with Visionscape® board line allows leveraging user training and application development investment

Applications

• Part presence/absence

• Assembly verification

• Inspection

• Gauging

• Part location/orientation detection

• Alignment/guidance

• Automatic ID (Data Matrix, bar code, OCR)

Product Line Overview

The current HawkEye™ 1600 product line includes:

• HE1610 — HawkEye™ 1610 Smart Camera Vision System


Chapter 1 Introduction


2

Sys

tem

Co

mp

on

ents

2

CHAPTER 2 System Components

The chapter contains information to help you connect the HawkEye™ 1600 camera. Specific information describes connectors, adapters, cables, pinouts, and signals.

Note: There are no user serviceable parts inside.

Basic ComponentsRefer to Table 2–1 for a list of the HawkEye™ 1600 hardware components.

TABLE 2–1. HawkEye™ 1600 Hardware Components

Part Number Description

HawkEye™ 1600 Smart Camera

HE1610

HESC-006

HawkEye™ 1610 Smart Camera - Includes:

Serial Interface Cable 6'

HEPS-1500 Wall Mount Power Supply24 VAC Output120/240 VAC Input

Options For I/O controls

003-406000

966-0183-1

Smart Camera I/O Board Kit with DIN Rail Mount - Includes:

I/O Interface Cable 10'


Chapter 2 System Components

HawkEye™ 1600

TCP/IP Port ConnectivityWhen communicating over Ethernet, the Camera uses the following predefined ports. The camera establishes connections as a Server and, therefore, listens for Host clients to initiate the connection on a particular port. Any number of clients can connect to the Camera, each one with their private peer-to-peer connection and each one monitored by a special *heartbeat* connection on port 49079 (see Table 2–2).

990-0056-1 External I/O Terminal block with DIN Rail Mount - Requires one of the following cables:

966-0183-1 I/O Interface Cable 10'



TABLE 2–2. HawkEye™ 1600 TCP/IP Connectivity

Port Name Protocol Number Note

Web Server HTTP 80 Allow access to boot parameters when HyperTerminal over Serial and Bootloader menu is not convenient.

IO Service Port TCP 49049 Used to control IO on the Camera, i.e. Physical and Virtual IO and receive IO change notification events back to the client.

Pic and Live Acquire Port

TCP 49050 Used to take pictures and go to Live Video.

Camera RPC Port TCP 49059 When in control, used to send editing and runtime commands to the Camera, for example, Start, Stop, Download, Flash, etc...

Connection Monitor Port

TCP 49079 This special connection is created automatically whenever any of the other connections above is made by a client (when using the vskit libraries or by FrontRunner). It monitors the connections and provides a timely mechanism to report connection drops to the client (within a few seconds).

TABLE 2–1. HawkEye™ 1600 Hardware Components (Continued)



HawkEye™ 1600

Sys

tem

Co

mp

on

ents

2

Serial Port ConnectivityFrontRunner always communicates over Ethernet with the HE1600 Camera; however the Serial port is fully supported by the avp in the form of allowing Serial triggers and Serial ASCII reporting output via the Acquire, Digital Input and Formatted Output Tools.

The serial string(s) are formatted using the *printf C syntax*. Special characters can be used and are summarized in Table 2–3.

Reports & Statistics Port

TCP 49200 Used by FrontRunner and vskit programming library for camera reports. Reports are defined by the avp and can include any results with or without images. Connections can be programmed to be lossless, i.e. inline with the Inspection or lossy, i.e. at a particular rate per seconds.

PartQ Retrieval Port

TCP 49201 Used to retrieve the reports records stored inline in camera memory.

Camera Login/Command Port

UDP 49493 Used to gain control to the Camera in order to edit and modify its network parameters. A network login to the camera is required to gain control with the HE1600.

Camera Announce Port

UDP 49494 Used to broadcast HE1600 Camera identity on the current subnet used by Network View in FrontRunner, provides general counters, camera name, IP, IP in control, camera status, and camera software version.

TABLE 2–3. Special Characters

Sequence Output Character

\a Bell (alert)

\b Backspace

\f Formfeed

\n New line

\r Carriage return

\t Horizontal tab

\v Vertical tab

\' Single quotation mark

TABLE 2–2. HawkEye™ 1600 TCP/IP Connectivity (Continued)

Port Name Protocol Number Note



Rear PanelFigure 2–1 details the layout of the rear panel.

Note: See Appendix A, “Connector Pinouts,” for pinouts and mating connector information.

FIGURE 2–1. Rear Panel Layout

• Power Connector – 24VDC in

• Field I/O Connector – DB15S – 1 Opto in, 3 Opto Out, 4 GPIO (strobe out optional on GPIO 1)

• Serial Port Connector – 8 pin mini-DIN

• Ethernet Connector – RJ45

• Ethernet LINK LED – Green

• Ethernet ACT LED – Yellow

• Power ON LED – Green

\" Double quotation mark

\\ Backslash

\ooo ASCII character in octal notation

\xhhh ASCII character in hexadecimal notation

TABLE 2–3. Special Characters (Continued)

Sequence Output Character

Power Connector

Ethernet ConnectorPower ON LED

Ethernet LINK LEDEthernet ACT LED

Field I/O Connector

Serial Port Connector

QuicSet Switch

DC-IN I/O

ETHERNET

PWRLKACT

QuicSet

RS-232


HawkEye™ 1600

Sys

tem

Co

mp

on

ents

2
• QuicSet Button – Recessed
Power & Ethernet LEDsFigure 2–2 shows the rear panel power and Ethernet LEDs.

FIGURE 2–2. Rear Panel Power & Ethernet LEDs

Table 2–4 describes the rear panel power and Ethernet LEDs.

Table 2–5 describes the Ethernet link LEDs.

TABLE 2–4. Rear Panel Power & Ethernet LEDs

Name Color Description

PWR Green Power on LED

LK Green Ethernet Link LED

ACT Yellow Ethernet Activity LED

TABLE 2–5. Ethernet Link LEDs

LK LED (Green) ACT LED (Yellow) Description

Solid Solid 100 BaseT/Full Duplex

Solid Flashing 100 BaseT/Half Duplex

Flashing Solid 10 BaseT/Full Duplex

Flashing Flashing 10 BaseT/Half Duplex

Camera Power On LEDEthernet LINK LEDEthernet ACT LED ACT

LKPWR

ETHERNET

DC-IN

QuicSet

RS-232

I/O



QuicSetQuicSet performs the following functions:

• Clears error conditions

• Displays the Diagnostic Monitor

Figure 2–3 shows the location of the QuicSet® recessed button.

FIGURE 2–3. Location of QuicSet® Recessed Button

QuicSet Switch

DC-IN I/O

ETHERNET RS-232

PWRLKACT

QuicSet


HawkEye™ 1600

Sys

tem

Co

mp

on

ents

2
Front Panel HawkEye™ 1610
Figure 2–4 shows the layout of the front panel for the HawkEye™ 1610.

Note: See Appendix A, “Connector Pinouts,” for pinouts and mating connector information.

FIGURE 2–4. Front Panel Layout

• Light Port Connector – 12 VDC out

• CS Lens Mount — For more information about lenses and lens mounting, see Chapter 3, “Optics & Lighting”.

Light Port Connector

CS Lens Mount



Mode/Status LEDsFigure 2–5 shows the mode and status LEDs.

FIGURE 2–5. Mode/Status LEDs

Table 2–6 describes the mode and status LEDs.

These LEDs are used to visually convey power-on status and error codes.

Power-on SequenceEach stage of the power-on sequence drives the LEDs in a binary up-count fashion according to Table 2–7. The LEDs illuminate before the test is executed and remain in that pattern until the next test is run or an error condition is detected and displayed.

TABLE 2–6. Mode/Status LEDs

Name Description LED Color

Trig Trigger LED Yellow

Pass Pass LED Green

Fail Fail LED Red

Mode Mode LED Yellow

ModeFailPassTrig

Trig LEDPass LED

Fail LEDMode LED


HawkEye™ 1600

Sys

tem

Co

mp

on

ents

2
Error Codes
In the event of an error being detected, the system beeper sounds five times and an error code representing the test that failed flashes on the LEDs. The LEDs continue to flash until the QuicSet® button is pressed, at which point an error message is logged to the serial port and the Diagnostic Monitor is launched.

Table 2–7 describes the Mode/Status LED power-on sequence and error codes.

BeeperThe HawkEye™ 1600 camera’s beeper:

• Is user configurable

• Indicates Pass/Fail conditions

Grounding Tab (Optional)Normally, the HawkEye™ 1600 chassis is connected to ground via the serial cable or the I/O interface cable shield (assuming that the cable shield is connected to ground). If not, a Grounding tab kit is available for the HawkEye™ 1600 smart camera. The kit provides two grounding tabs, a Solder tab, and a 0.187 Faston tab that gets mounted to one of the HDB-15 hex standoffs (see Figure 2–6).

TABLE 2–7. Mode/Status LED Power-On Sequence & Error Code

Mode Fail Pass Trig Test Performed

• Data Line

• Address Line

• • Flash Bootloader

• Flash Block

• • RS-232 Internal Loopback

• • Ethernet Reset

• • • Ethernet MAC Loopback

• Ethernet PHY Loopback



FIGURE 2–6. Grounding Tab Mounting Location

Table 2–8 lists the Grounding tab part numbers and descriptions for the HawkEye™ 1600.

Use the following steps to install the grounding tab:

1. Remove one of the HDB-15 standoffs using a 3/16” Hex Driver.

2. Install the grounding tab (either Solder or Faston type) and standoff as shown in Figure 2–6.

3. Tighten the standoff.

TABLE 2–8. Grounding Tab Part Numbers


A1-40201-1

958-0039-1

958-0040-4

HawkEye™ Grounding Tab Kit – includes:

0.187 Faston tab with 45 bend

Solder tab with 45 bend

Solder Tab

.187 Faston Tab

I/ODC-IN

ETHERNET RS-232

PWR

LKACT

QuicSet


HawkEye™ 1600

Sys

tem

Co

mp

on

ents

2
Mounting Block
Note: Do not insulate the mounting block. The bottom of the HawkEye™ gets hot and metal-to-metal contact is necessary for heat dissipation. Refer to Appendix C, “Specifications,” for mounting block dimensions.

Refer to Table 2–9 for the part number of the HawkEye™ 1600 mounting block.

Optional Location for Mounting BlockFigure 2–7 shows the optional locations for the mounting block for the HawkEye™ 1600.

FIGURE 2–7. Optional Location for Mounting Block (1610 Shown)

TABLE 2–9. Mounting Block


HEBMA-1 Standard mounting block

HawkEye

TM

HOLE LOCATION FOR OPTIONALMOUNTING BLOCK LOCATION

19.05mm(.750)

50.80MM(2.000)

0.64mm(.025)



Remove the two hole covers before installing mounting block in one of the two optional mounting locations, as shown in Figure 2–7. Use 4-40 x 5/16 pan head screws.

I/O Expansion Module (Optional)The I/O Expansion Module provides a convenient method of connecting to the HawkEye™ Camera I/O signals. It combines one dedicated optically isolated Sensor input, three dedicated optically isolated outputs, and four digital I/O ports all on one circuit board, as shown in Figure 2–8, “I/O Expansion Module,” on page 2-15.

• All of the I/O connections from the camera to the I/O Expansion Module are connected via a 15-position cable.

• One opto-isolated camera sensor input trigger is provided. The sensor input requires a bipolar isolated current input 5-24VDC at 1-5mA.

• Three opto-isolated outputs are provided. The outputs are bipolar isolated switches, Ron = 35 ohms max, Ion < 50ma., Voff <= 50VDC.

• Four digital I/O ports are provided (General Purpose I/O 1 - 4). The digital I/O ports are individually programmable as inputs or outputs from the camera using Opto 22™ G4-type isolator modules.

• General Purpose I/O 1 is also used to control an external strobe light. Jumper, JMP1, is provided to select the strobe output or the isolator module.

• The board is provided with a Din-Rail mount.

Using the I/O Expansion Module

• Sensor Inputs — There is one Sensor input. The sensor input is brought out directly from the 15-position HD-Sub header (J1) to barrier strip (TB1)

Using longer screws may damage the HawkEye™ 1600.


I/O Expansion Module (Optional)

Sys

tem

Co

mp

on

ents

2
positions 4 and 5. The camera sensor trigger input is a bipolar isolated current input, and is located within the Camera.
A chassis ground connection is provided on terminal block “TB1” position 1 and is used for connecting the sensor cable shield to chassis ground.

• Opto Outputs — There are three opto outputs. The opto outputs are brought out directly from the 15-position HD-Sub header (J1) to barrier strip (TB1) positions 6 through 11. The opto-isolated outputs represent the camera's output signals. These signals are bipolar isolated output switches, and are located within the camera.

• General Purpose I/O — Four positions are available for industry-standard Opto 22™ G4 type input or output isolator modules. The field wiring to these modules is terminated on the barrier strip TB1. General Purpose I/O ports (isolator modules) 1 through 4 may be configured as either inputs or outputs. The TTL I/O signals from the camera enter via the 15-position HD-Sub header (J1) on positions 5, 7, 8, & 9 corresponding to General Purpose I/O points 1 through 4. The TTL I/O signals are filtered with EMI “T” filters. There are four LED's that indicate whenever the TTL I/O signals are ON (low). The LED's operate whether or not an isolator module is plugged in.

Jumper (JMP1) must be set to positions 2&3 to use General Purpose I/O 1.

Notes: Setting JMP1 to positions 2&3 will disable the “Strobe” output.

The camera must not be set to External Strobe mode; refer to the camera’s user manual to set the camera to modes other than External Strobe mode.

+24 volts DC power (fused @ 100mA) is brought out directly from the 15-position HD-Sub header (J1) to barrier strip (TB1) position 1. Internal +5 volts DC is generated from the 24 volt DC source and provides logic power to the 4 General Purpose I/O Optos IO1 thru IO4.

The I/O Expansion Module accepts only 5-volt-logic solid-sate relays (Opto 22™ G4-type isolator modules).

Note: There is no connector for connecting external isolator module power (5 volts).



• Strobe — The external strobe output is a TTL signal from the camera that connects to the barrier strip (TB1) position 12 (STROBE) via the 15-position HD-Sub header (J1) and jumper (JMP1). The strobe output signal has an in-line Lo-Pass filter with a 2Mhz cutoff. There is a Strobe LED (STRB) that indicates whenever the strobe signal is ON (high).

Jumper (JMP1) must be set to positions 1&2 to use the strobe output.

Note: Setting JMP1 to positions 1&2 will disable General Purpose I/O 1.

Note: The camera must be set to External Strobe mode; refer to the Visionscape® User’s Manual to set the camera to External Strobe mode.

• Spare Fuse & 5VOK LED — There is a spare fuse in the spare fuse socket which doubles as a fuse/+5 volt OK test circuit. When the green LED (5VOK) is ON it indicates that both +5 volts and the fuse are OK.

Note: There is no connector for connecting external 5 volts.

Note: Refer to Appendix A, “Connector Pinouts,” for connector and terminal block pinouts.



Sys

tem

Co

mp

on

ents

2
Figure 2–8 shows the I/O Expansion Module.
FIGURE 2–8. I/O Expansion Module

Table 2–10 lists the part numbers for the I/O Expansion Module and interface cables.

TABLE 2–10. I/O Expansion Module Suppliers


003-406000

966-0183-1

I/O Expansion Module - includes:

Cable HD-Sub 15 position M/M 10 Feet

Optional Cables

996-0183-2 Cable HD-Sub 15 position M/M 15 Feet




Field I/O Wiring Examples

Input Opto WiringFigure 2–9 shows the input opto wiring for isolated NPN and PNP sources.

FIGURE 2–9. Input Opto Wiring (Isolated NPN and PNP Sources)

Figure 2–10 shows the input opto wiring for non-isolated NPN and PNP sources.

FIGURE 2–10. Input Opto Wiring (Non-Isolated NPN and PNP Sources)

Vcc

+5-24V

Signal

PNP Source Camera

Signal

CameraNPN Source

+5-24VVcc

Signal

CameraPNP Source

Vcc

Signal

NPN Source Camera

Vcc+24 VDC+24 VDC



Sys

tem

Co

mp

on

ents

2
Output Opto Wiring
Figure 2–11 shows the output opto wiring for isolated input.

FIGURE 2–11. Output Opto Wiring (Isolated Input)

Figure 2–12 shows the output opto wiring for isolated relay and PLC inputs.

FIGURE 2–12. Output Opto Wiring (Isolated Relay and PLC Inputs)

<50V <50V

OR

Input

Input

Camera Relay<50V

Camera PLC

<50V

Input

GND

PLC



Figure 2–13 shows the output opto wiring for non-isolated inputs.

FIGURE 2–13. Output Opto Wiring (Non-Isolated Inputs)

Input

Camera Host

+24 VDC

Input

Host

+24 VDC

Camera

The maximum current that can pass through the optoisolators is 50 mA.

Non-isolation setup can cause damage to the HawkEye™ 1600 if excessive voltage is applied to the optoisolators.



Sys

tem

Co

mp

on

ents

2
Figure 2–14 shows the equivalent circuit of TTL I/O 1 in strobe mode.
FIGURE 2–14. Equivalent Circuit of TTL IO 1 in Strobe Mode

Figure 2–15 shows the equivalent DIO wiring in strobe mode.

FIGURE 2–15. External DIO (TTL IO 1 Only) Wiring in Strobe Mode

2.2K

10

tvs+

filter

+5V

strobe

20 ma current limit

Voh=4V@ ioh=20 ma

To Strobe input(20 mA max @ 4V)

User Strobe InterfaceCamera

+5V

2.2K2 mA

20 mA current limit



General Purpose I/O WiringEach Opto 22™ module has two associated screw terminals. Wire them according to the manufacturer’s recommendations and your company’s electrical standards. Typically, one side of all input modules connect to the hot power terminal with input devices (e.g., switches) wired between the other contact and the common terminal. Output modules are often wired to the common terminal, with loads returning to the hot terminal.

Figure 2–16 shows four sample wiring diagrams for: Input AC, Output AC, Input DC, and Output DC Opto modules.

Note: Correct polarity is critical for DC modules. The odd-numbered terminals on the I/O board are positive (+) and the even-numbered terminals are negative (-).



Sys

tem

Co

mp

on

ents

2
FIGURE 2–16. I/O Expansion Module I/O Wiring Examples
This gives you access to a combination of up to 4 input or output modules.

L1

L2

L1

L2

L1

L2

L1

L2

1

2

3

4

5

1

2

3

4

5

1

2

3

4

1

2

3

4

SWITCH

SWITCH LOAD

LOADAC

LOOPSUPPLY

ACLOOP

SUPPLY

DCLOOP

SUPPLY

DCLOOP

SUPPLY

INPUT ACUSING

STANDARDMOUNTING RACK

INPUT ACUSING


OUTPUT ACUSING


OUTPUT ACUSING


Input DC

Input DC Output AC

+

++

+

--

Output AC



External I/O Terminal Block Adapter (Optional)The External I/O Terminal Block Adapter Board provides a convenient method of connecting to the HawkEye™ Camera I/O signals. It combines one dedicated optically isolated Sensor input, three dedicated optically isolated outputs, and four digital I/O ports all on one circuit board, as shown in Figure 2–17, “External I/O Terminal Block Adapter,” on page 2-24.

• All of the I/O connections from the camera to the External I/O Terminal Block Adapter Board are connected via a 15-position cable.

• One opto-isolated camera sensor input trigger is provided. The sensor input requires a bipolar isolated current input 5-24VDC at 1-5mA.

• Three opto-isolated outputs are provided. The outputs are bipolar isolated switches, Ron = 35 ohms max, Ion < 50ma., Voff <= 50VDC.

• Four digital I/O ports are provided (General Purpose I/O 1 - 4). The digital I/O ports are individually programmable as inputs or outputs from the camera TTL IO signals.

• General Purpose I/O 1 is also used to control an external strobe light.

• The board is provided with a DIN-Rail mount.

Using the External I/O Terminal Block Board

• Sensor Inputs — There is one Sensor input. The sensor input is brought out directly from the 15-position HD-Sub header to the barrier strip positions 11 and 1. The camera sensor trigger has a bipolar isolated current input, and is located within the Camera.

• Opto Outputs — There are three opto outputs. The opto outputs are brought out directly from the 15-position HD-Sub header to the barrier strip positions 12 and 2, 13 and 3, and 14 and 4. The opto-isolated outputs represent the camera's output signals. These signals are bipolar isolated output switches, and are located within the camera.


External I/O Terminal Block Adapter (Optional)

Sys

tem

Co

mp

on

ents

2
• General Purpose I/O — Four TTL I/O signals are brought out directly from
the 15-position HD-Sub Header to the barrier strip positions 5, 7, 8, and 9. These TTL I/O signals may be configured as either inputs or outputs.

Note: In order to use General Purpose I/O 1, the camera must not be set to External Strobe mode; refer to the Visionscape® User’s Manual to set the camera to modes other than External Strobe mode.

• Strobe — General Purpose I/O 1 is also used as an external strobe output

Note: The camera must be set to External Strobe mode; refer to the Visionscape® User’s Manual to set the camera to External Strobe mode.

+24 volt DC power (fused at 100 mA) and ground from the camera is brought out directly from the 15-position HD-Sub Header to the barrier strip position 6 (24VDC) and grounds on position 10 and 15.

Note: Refer to Appendix A, “Connector Pinouts,” for connector and terminal block pinouts.



Figure 2–17 shows the External I/O Terminal Block board.

FIGURE 2–17. External I/O Terminal Block Adapter

Table 2–11 lists the part numbers for the Terminal block adapter board and the required interface cables.

1

15

SH

8

15

7

14

6 3 2 15

13

4

12 11 10 9



Sys

tem

Co

mp

on

ents

2

Field I/O Wiring Examples

Input Opto WiringFigure 2–18 shows the input opto wiring for isolated NPN and PNP sources.

FIGURE 2–18. Input Opto Wiring (Isolated NPN and PNP Sources)

TABLE 2–11. Terminal Block Adapter & Cable Part Numbers


990-0056-1 Adapter, HD-Sub 15 position to terminal block I/O Board

Requires one of the following cables:




Vcc

+5-24V

Signal

PNP Source Camera

Signal

CameraNPN Source

+5-24VVcc



Figure 2–19 shows the input opto wiring for non-isolated NPN and PNP sources.

FIGURE 2–19. Input Opto Wiring (Non-Isolated NPN and PNP Sources)

Output Opto WiringFigure 2–20 shows the output opto wiring for isolated input.

FIGURE 2–20. Output Opto Wiring (Isolated Input)

Signal

CameraPNP Source

Vcc

Signal

NPN Source Camera

Vcc+24 VDC+24 VDC

<50V <50V

OR

Input

Input



Sys

tem

Co

mp

on

ents

2
Figure 2–21 shows the output opto wiring for isolated relay and PLC inputs.
FIGURE 2–21. Output Opto Wiring (Isolated Relay and PLC Inputs)

Figure 2–22 shows the output opto wiring for non-isolated inputs.

FIGURE 2–22. Output Opto Wiring (Non-Isolated Inputs)

Camera Relay<50V

Camera PLC

<50V

Input

GND

PLC

Input

Camera Host

+24 VDC

Input

Host

+24 VDC

Camera

The maximum current that can pass through the optoisolators is 50 mA.



Figure 2–23 shows the equivalent circuit of TTL I/O 1 in strobe mode.

FIGURE 2–23. Equivalent Circuit of TTL IO 1 in Strobe Mode

Non-isolation setup can cause damage to the HawkEye™ 1600 if excessive voltage is applied to the optoisolators.

2.2K

10

tvs+

filter

+5V

strobe

20 ma current limit

Voh=4V@ ioh=20 ma



Sys

tem

Co

mp

on

ents

2
Figure 2–24 shows the equivalent DIO wiring in strobe mode.
FIGURE 2–24. External DIO (TTL IO 1 Only) Wiring in Strobe Mode

TTL I/O WiringFigure 2–25 shows the equivalent circuit of TTL I/Os.

FIGURE 2–25. Equivalent Circuit of TTL I/Os (TTL IO 1 in I/O Mode)

To Strobe input(20 mA max @ 4V)

User Strobe InterfaceCamera

+5V

2.2K2 mA

20 mA current limit

2.2K (IO2, 3, 4)3.2K (IO1)

10

tvs+

filter

+5V

OUT

IN

Vol = 0.55V max@ iol = -24ma

Vih = 2V minVil = 1V maxVhyst = 1V



Figure 2–26 shows the equivalent DIO wiring in I/O mode.

FIGURE 2–26. External DIO Wiring in I/O Mode

External Strobe & SensorFor continuous motion or high-speed indexing applications, an external strobe and sensor may be required to freeze each part before the image can be acquired. The strobe unit may include a fiber-optic light pipe.

When choosing your part sensor, you must consider the time interval between the part passing into the sensing zone and an electrical signal being generated. When there is a large variation in process speed, considerable apparent motion of the part within the FOV may result. The HawkEye™ 1600 can compensate for this motion over a considerable range. However, the sensor should be fast enough to minimize this apparent shift.

To connect your sensor and strobe, refer to Figure 2–27 and Figure 2–28.

Camera

+5V

To TTL input or output(20 mA sink max)

2.2K

User TTL Interface


External Strobe & Sensor

Sys

tem

Co

mp

on

ents

2
Figure 2–27 shows the I/O Expansion Module Sensor and Strobe Connections shown with a fiber-optic sensor, an SCM-1 strobe controller, and a 24 volt power supply.
FIGURE 2–27. I/O Expansion Module Sensor and Strobe Connections

SCM-1 24 VoltPower Supply

I/O Expansion Module003-406000

SCM-1 Strobe Controller010-502702

24 Volt Power Supply010-502601 or010-502602

To Strobe Light

Flash-

Flash+

Shield

TM

HawkEye

Hawkeye 1610

966-0183-1 030-008400030-008800

AS-MP50-xxx (Assy.)

SensorSM312

BrownBlue

White (Sink)

Sensor Cable

Strobe Cable

Jumper



Figure 2–28 shows the I/O Terminal Block Adapter Sensor and Strobe Connections shown with a fiber-optic sensor, an SCM-1 strobe controller, and a 24 volt power supply.

FIGURE 2–28. I/O Terminal Block Adapter Sensor & Strobe Connections

SCM-1 24 VoltPower Supply

I/O Terminal Block Adapter990-0056-1

SCM-1 Strobe Controller010-502702

24 Volt Power Supply010-502601 or010-502602

To Strobe Light

Flash-

Flash+

Shield

TM

HawkEye

Hawkeye 1610

966-0183-1 030-008400030-008800

AS-MP50-xxx (Assy.)

SensorSM312

Brown

Blue

White (Sink)

Sensor Cable

Strobe Cable

14

78

SH15

45

12

36

1312

1110

9

3

910

21

112

13

65

4

15SH

87

14

Jumper

STROBE

+24

SENSEA

SENSEB

SHIELD

GND

24 RTN


Power Requirements

Sys

tem

Co

mp

on

ents

2
Power Requirements
Refer to Table 2–12 when determining the power supply requirements for your Acuity Smart Camera Vision System.

Power Supply WiringFigure 2–29 and Figure 2–30 show the wiring for the power supply.

FIGURE 2–29. Power Supplied Via the HEPS-1500 Wall Mount Power Supply

Note: Ferrite suppression bead is integrated on power supply cable.

TABLE 2–12. Acuity Smart Camera Vision System Power Requirements

Component 24VDc

HawkEye™ 1610 24 volts @ 350ma typical

TABLE 2–13. Power Supply Suppliers

Supplier Part Number Description

RVSI HEPS-1500 Wall mount power supply

RVSI HEPC-006 Optional 6 foot single-ended DC power cable

Camera

+24 VDC

GND

CHASSIS GND

HEPS-1500 Power Supply

+24 VDC

GND

FERRITEBEAD

CHASSIS GND



FIGURE 2–30. Power Supplied Via a User Supplied Source

Note: Ferrite suppression bead is required to meet CE radiated emission requirements.

TABLE 2–14. Ferrite Bead Suppliers

Suppliers Part Number Description

RVSI 914-0012-1 EMI Round Cable Suppression Core

Fair-Rite 0443167251

CHASSIS GND

GND

+24 VDC

Camera

CHASSIS GND

GND

User Power Source

+24 VDC

FERRITE BEAD


3

Op

tics

& L

igh

tin

g

3
CHAPTER 3 Optics & Lighting
This appendix contains information specific to the Optics & Lighting options for the HawkEye™ 1600 Smart Camera.

FIGURE 3–1. HawkEye™ 1600 Vision Smart Camera (1610 Shown)


Chapter 3 Optics & Lighting

Optics (1610 Only)The HawkEye™ 1610 uses C-Mount lenses (requires 5mm extension (RVSI part number 928-0047-1)).

Note: CS mount + 5mm = C mount

Table 3–1 contains lens sizes and RVSI part numbers.

Table 3–2 contains working distances and fields of view with various extensions and lenses.

TABLE 3–1. Lens Sizes and RVSI Part Numbers

Part Number Size

C-Mount Lenses (Requires 5mm extension: RVSI P/N: 928-0047-1)

928-0057-1 Lens: 8mm, F/1.4-16, Filter Thread: 25.5mm P 0.5mm







CS-Mount Lenses

928-0049-1 Lens: 2.8mm, F/1.3-C

928-0049-2 Lens: 4mm, F/1.2-C

928-0049-3 Lens: 8mm, F/1.2-C

928-0049-4 Lens: 16mm, F/1.4-C


External Lighting Mounting Options

Op

tics

& L

igh

tin

g

3

Notes:

1. Lens focus ring adjusted to closest position.

2. 20mm or less working distance in front of lens.


• HawkEye™ Light Mount Assembly (HELTMA) Brackets

– HELTMA-S thru HELTMA–4S (Short - 6.5 inches (165.1mm))

– HELTMA-L thru HELTMA–4L (Long - 8.5 inches (215.9mm))

– HELTMA-5 (30 Degree outrigger bracket)

– HELTMA-6 (30 Degree outrigger assembly)

• Adjustable brackets simplify mounting for RVSI NER lights

– DOAL 25

– DOAL 50

– DF-150-3…

TABLE 3–2. Working Distance and Fields of View1

Lens Focal Length Extension(mm)

8(mm)

12(mm)

16(mm)

25(mm)

35(mm)

50(mm)

75(mm)

Horiz FOV (mm)Camera Face Distance (mm)

5.0 108203

91248

81305

38234

36328

36495

28582


5.5 4194

44140

51197

28201

43297

33460

26561


6.0 2874

34107

38157

29193

29282

32439

25546


10.0 9562

1375

14118

17197

21333

20461


15.0 761

994

11159

14269

15395


20.0 687

9144

11232

13357



Figure 3–2 shows light mount bracket HELTMA-L with NER Doal 50 attached.

FIGURE 3–2. Light Mount Bracket HELTMA-L with NER Doal 50



Op

tics

& L

igh

tin

g

3

Figure 3–3 shows light mount bracket HELTMA-L with NER DF-150-3 dark field illuminator and mounting bracket attached.

FIGURE 3–3. Light Mount Bracket HELTMA-L with NER DF-150-3



TABLE 3–3. HawkEye™ Light Mount Assembly Brackets

Part Numbers Description

External Lighting Brackets for On-Axis Lights

HELTMA-LHELTMA-S

Adjustment range: 156.7mm [6.17”]Adjustment range: 100.1mm [3.94”]

Compatible with NER Doal-25 and Doal-50 series Diffused On-Axis Lights and DF-150-3 series Dark-Field Illuminators.

Note: DF-150-3 requires NER mounting bracket part number090-000100

HELTMA-1LHELTMA-1S

Adjustment range: 156.7mm [6.17”]Adjustment range: 100.1mm [3.94”]Compatible with NER DF-100 and DF-150 series Dark-Field Illuminators.

HELTMA-2LHELTMA-2S


Compatible with NER R-100 “V2” series Ring Illuminators.

HELTMA-3LHELTMA-3S


Compatible with NER R-60 “V2” series Ring Illuminators.

HELTMA-4LHELTMA-4S


Compatible with NER Doal-50 “V2” series Diffused On-Axis Lights.

External Lighting Brackets for Off-Axis Lights

HELTMA-5 30 Degree outrigger bracket

Compatible with NER AR-50 9 Pin-D series Area Array Illuminators and BL-50 9 Pin-D series Backlights.

HELTMA-6 30 Degree outrigger assembly

Includes HE1615 Bright Field Light.

Requires external 12 volt power supply, compatible with NER 010-502400 (US cord), 010-502500 (EU cord) power supplies.


Power for Lights

Op

tics

& L

igh

tin

g

3

Power for Lights

Options

• External Independent Power

• Internal Power Connector

– Continuous – 12v, 0.5A

• DOAL 25, DOAL 50, DF100-1 ONLY

– Strobe – Use external power and strobe modules

• When LIGHTING:EXTERNAL is selected TTL O/P 1 becomes Strobe Trigger

Lighting ConnectorFor complete information about the Light Port Connector, see “Light Port Connector (1610 Only)” on page A-9.

Do not exceed 0.5 amp continuous current draw or you may damage the HawkEye™ 1600.


A

Co

nn

ecto

r P

ino

uts

A

APPENDIX A Connector Pinouts

This appendix contains information about the various HawkEye™ 1600 connectors.

• HawkEye™ 1600

– Power Connector

– Field I/O Connector

– Serial Port Connector

– Ethernet Connector

– Light Port connector (1610 only)

• I/O Expansion Module

– I/O Interface Connector – J1

– Opto In, Opto Out, & Strobe Output Terminal Block – TB1

– General Purpose I/O Terminal Block – TB2

• External I/O Terminal Block

– I/O Interface Connector – (15 Position HDB-Sub)

– Signal Breakout Terminal Block

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual A-1

Appendix A Connector Pinouts

HawkEye™1600 Connectors

Power ConnectorFigure A–1 shows the pinout of the Power connector.

FIGURE A–1. Power Connector Pinout

Table A–1 lists the suppliers for the power connector mating connector.

Table A–2 describes the power connector signals.

TABLE A–1. Power Connector Mating Connector Suppliers


RVSI HECONNPS Housing and socket crimp kit

HIROSE RP34-8SP-3SCRP34-SC-112

HousingSocket crimp

TABLE A–2. Power Connector Signals

Pin Signal Name

1 Chassis ground

2 +24 VDC

3 24V return

13 2

A-2 HawkEye 1600 Hardware Reference Manual v3.5, July 2005


Co

nn

ecto

r P

ino

uts

A

Field I/O ConnectorFigure A–2 shows the pinout for the HDB-15S connector.

FIGURE A–2. Field I/O (HDB-15S) Connector

Table A–3 lists the suppliers for the field I/O (HDB-16S) mating connector.

Table A–4 describes the field I/O signals.

TABLE A–3. Field I/O (HDB-16S) Mating Connector Suppliers


RVSI HECONNIO Housing and Hood Kit

AMP 748676-1 Housing

HEIL 180-016-102-001 Hood

TABLE A–4. Field I/O Signals

Pin Signal Direction H/W DescriptionS/W Direction S/W Name Notes

6 sensor power out fused +24V, 100 ma max.

1

10 sensor powerreturn

common DC ground 1

1 opto in a in trigger input A In Physical 1 2,6

11 opto in b in trigger input B In Physical 1 2,6

2 opto 1 out a out Pass output a out Physical 2 3,7

12 opto 1 out b out Pass output b out Physical 2 3,7

3 opto 2 out a out Fail output a out Physical 3 3,8

13 opto 2 out b out Fail output b out Physical 3 3,8

4 opto 3 out a out Data valid a out Physical 4 3,9

14 opto 3 out b out Data valid b out Physical 4 3,9

1 56 1011 15



Notes:

1. Non-isolated utility power for sensor and/or opto current loops.

2. Bipolar isolated current input 5-24V, 1-5 ma., 250VAC isolation.

3. Bipolar isolated output switch, Ron = 35 ohm max., Ion < 50 ma, Voff < 50VDC, 250VAC isolation.

4. 4V, 20 ma positive pulse in strobe mode.

5. OUT: 20 ma sink, 2.2K to +5V pullup. IN: TTL, 1V hysteresis.

6. Opto-isolated camera sensor trigger.

5 TTL IO 1 /Ext. strobe

In/out general purpose I/O 1/external strobe 1

out Physical 5 4,5,10

7 TTL IO 2 In/out general purpose I/O 2 out Physical 6 5

8 TTL IO 3 In/out general purpose I/O 3 out Physical 7 5,11

9 TTL IO 4 In/out general purpose I/O 4 in Physical 8 5

16 I/O return common DC ground

shell chassis ground

TABLE A–4. Field I/O Signals (Continued)



Co

nn

ecto

r P

ino

uts

A

Figure A–3 shows the Opto In equivalent circuit.

FIGURE A–3. Opto In Equivalent Circuit

Figure A–4 shows the Opto Out equivalent circuit.

FIGURE A–4. Opto Out Equivalent Circuit

+3.3V

R15K

D

R10K

R

2.2K

R

2.2K

OPTO_IN_A

OPTO_IN_B

R

330+3.3V OPTO_OUT_XA

OPTO_OUT_XB



Figure A–5 shows the TTL I/O equivalent circuit.

FIGURE A–5. TTL I/O Equivalent Circuit

Serial ConnectorFigure A–6 shows the pinout for the mini-DIN 8 serial cable.

FIGURE A–6. Serial Connector (mini-DIN 8)

+3.3V

R10K

IO

TTLIOX

R2.2K

+5V

+5V

R

10+3.3V

IOGND

+3.3VIOGND

C3300PF

2

5

8

1

4

7

3

6



Co

nn

ecto

r P

ino

uts

A

Table A–5 lists the suppliers for the mini-DIN 8 mating connector.

Table A–6 describes the signals for the serial connector and serial cable.

Note:

1. Mini-DIN 8 pins 1 & 2 are not connected.

TABLE A–5. mini-DIN 8 Mating Connector Suppliers


Kycon KDMLA-8P-G30 Mini-DIN Plug - 8 Position Snap and Lock Kit

TABLE A–6. Serial Connector (mini-DIN 8), Serial Adapter Cable (DB9S)

DB9 Pin Mini-DIN 8 Pin1 RS232 Signal Direction Description

1 n/c DCD n/u Carrier detect

2 4 RXD in Receive data

3 3 TXD out Transmit data

4 n/c DTR n/u Data terminal ready

5 7, 8 Gnd Common Signal ground

6 n/c DSR n/u Data set ready

7 6 CTS in Clear to send

8 5 RTS out Ready to send

9 n/c RI n/u Ring indicator

Shell Shell Shell Common Chassis ground



Ethernet ConnectorFigure A–7 shows the pinout for the RJ45 Ethernet connector.

FIGURE A–7. RJ45 Ethernet Connector

Table A–7 describes the Ethernet connector signals.

TABLE A–7. RJ45 Ethernet Connector Signals

Pin Ethernet Signal

1 Ethernet TX (+)

2 Ethernet TX (-)

3 Ethernet RX (+)

4

5

6 Ethernet RX (-)

7

8

1 8



Co

nn

ecto

r P

ino

uts

A

Light Port Connector (1610 Only)Figure A–8 shows the pinout for the light port connector.

FIGURE A–8. Light Port Connector

Table A–8 lists the supplier for the light port mating connector.

Table A–9 lists the pinout for the light port.

TABLE A–8. Light Port Mating Connector Supplier


Molex 51090-020050121-8100

2 Position housingCrimp terminal

TABLE A–9. Light Port Pinout

Pin Signal Name State Voltage Pulse Duration

1 +12VDC

Off Open No Pulse

On/Strobe +12V 30 us -> Infinity

Power Strobe +24V 30 us -> 1ms max

2 12V return

1 2

Do not exceed 0.5 amp continuous current draw or you may damage the HawkEye™ 1600.



I/O Expansion Module Connectors

I/O Interface Connector – J1Figure A–9 shows the pinout for the HDB-16S connector.


TABLE A–10. Pinout I/O Interface Connector — J1

Pin Description

1 Sensor Input A

2 Opto Output 1 A

3 Opto Output 2 A

4 Opto Output 3 A

5 General Purpose I/O 1 or Strobe

6 +24 volts

7 General Purpose I/O 2



10 24 volt return (Ground)

11 Sensor Input B

12 Opto Output 1 B

13 Opto Output 2 B

14 Opto Output 3 B

15 I/O Return (Ground)

Shell Chassis Ground

1 56 1011 15


I/O Expansion Module Connectors

Co

nn

ecto

r P

ino

uts

A

Opto In, Opto Out, & Strobe Output Terminal Block – TB1Figure A–10 shows the I/O Expansion Module TB1.

FIGURE A–10. I/O Expansion Module — TB1

TABLE A–11. Pinout Opto In, Opto Out & Strobe Terminal Block — TB1

Pin Description

1 Chassis Ground

2 +24 volts


4 Sensor Input A (Trigger)

5 Sensor Input B (Trigger)

6 Opto Output 1 A

7 Opto Output 1 B

Ground

TB1

Sensor Input B

Opto Output 2 AOpto Output 1 B

Strobe Output

Opto Output 2 B

+24 volts

Opto Output 3 BOpto Output 3 A

GroundGround

Sensor Input A

Opto Output 1 A

Chassis Ground

8

1

9

2

10

3

11

4

12

5

13

6

14

7



General Purpose I/O Terminal Block – TB2Figure A–11 shows the I/O Expansion Module TB2.

FIGURE A–11. I/O Expansion Module — TB2

8 Opto Output 2 A

9 Opto Output 2 B

10 Opto Output 3 A

11 Opto Output 3 B


13 Strobe Return (Ground)

14 Ground

TABLE A–11. Pinout Opto In, Opto Out & Strobe Terminal Block — TB1 (Continued)

Opto 1

Opto 2

Opto 3

Opto 4

1

2

3

4

5

6

7

8

+

+

-

-

+

-

-

+


External I/O Terminal Block Connectors

Co

nn

ecto

r P

ino

uts

A
I/O Interface Connector – (15 Position HDB-Sub)Figure A–12 shows the pinout for the HDB-15S connector.


TABLE A–12. Pinout General Purpose I/O Terminal Block — TB2

Pin Description

1 G.P. Opto 1 Positive (+) Terminal

2 G.P. Opto 1 Negative (-) Terminal







TABLE A–13. Pinout I/O Interface Connector (15 Position HDB-Sub)

Pin Description

1 Sensor Input A

2 Opto Output 1 A

3 Opto Output 2 A

4 Opto Output 3 A

1 56 1011 15




6 +24 volts





11 Sensor Input B

12 Opto Output 1 B

13 Opto Output 2 B

14 Opto Output 3 B


Shell Chassis Ground

TABLE A–13. Pinout I/O Interface Connector (15 Position HDB-Sub) (Continued)



Co

nn

ecto

r P

ino

uts

A

Signal Distribution Terminal BlockFigure A–13 shows the Signal Distribution Terminal Block.

FIGURE A–13. Signal Distribution Terminal Block

TABLE A–14. Pinout Signal Distribution Terminal Block

Pin Description

1 Sensor Input A

2 Opto Output 1 A

3 Opto Output 2 A

4 Opto Output 3 A


6 +24 volts



Ground

Terminal Block

Sensor Input BOpto Output 2 A

Opto Output 1 BGeneral Purpose I/O 1 or Strobe

Opto Output 2 B+24 volts

Opto Output 3 B

Opto Output 3 A

General Purpose I/O 2

Sensor Input A

Opto Output 1 A

Chassis Ground

5

SH

12

8

4

15

11

7

3

14

10

6

2

13

19



Ground





11 Sensor Input B

12 Opto Output 1 B

13 Opto Output 2 B

14 Opto Output 3 B


TABLE A–14. Pinout Signal Distribution Terminal Block (Continued)


B

Cab

le S

pec

ific

atio

ns

B

APPENDIX B Cable Specifications

This appendix contains complete cable specifications.

Note: Cable specifications are published for information only. RVSI does not guarantee the performance or quality of cables that are not provided by RVSI.

TABLE B–1. Cable Part Numbers & Descriptions

Part Number Descriptions

HESC-006 Serial port to 9 pin RS-232 Adapter cable

966-0183-X External I/O Adapter to I/O Expansion Module and External I/O Terminal Block

A1-40118-1 Light port DC power to external light head.

HEPC-006 Single-ended DC power cable

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual B-1

Appendix B Cable Specifications

HESC-006 — Serial Port to 9 Pin RS-232 Adapter Cable

Figure B–1 shows the wiring for the HESC-006 serial adapter cable.

FIGURE B–1. HESC-006 Serial Adapter Cable

CABLE SHIELD

CONNECT SHIELD TOCONNECTOR SHELL

YELLOWBLUE

WIRE = 28AWG

REDBROWN

GRAY

NC

DB-9F

KDM

LA-8

PKY

CO

N M

I NI D

IN-8

NC

NCNC

NCNCNCNC

GRAYBLUE

YELLOWRED

HOST CPU

6

2

7

1

8

39

45

783

5

64

2

1

72 INCHES

4 INCHES

8.00

OVER-MOLD

FAIR-RITE2643540002

KDMLA-8PKYCON MINI DIN-8

'CONN DETAIL'

SOLDER SIDE

'CONN DETAIL'

DB-9F PIN OUTSOLDER SIDE

1 5

6 95

1

6

2

7

3

8

4

P/NREV.

B-2 HawkEye 1600 Hardware Reference Manual v3.5, July 2005

HESC-006 — Serial Port to 9 Pin RS-232 Adapter Cable

Cab

le S

pec

ific

atio

ns

B

Table B–2 describes the signals for the serial connector and serial cable.

Note:

1. Mini-DIN 8 pins 1, 2, 7 and 8 are not connected.

TABLE B–2. Serial Connector (mini-DIN 8), Serial Adapter Cable (DB9S)

DB9 Pin Mini-DIN 8 Pin1 RS232 Signal Direction Description

1 n/c DCD n/u Carrier detect

2 3 RXD in Receive data

3 4 TXD out Transmit data

4 n/c DTR n/u Data terminal ready

5 Shell Gnd Common Signal ground

6 n/c DSR n/u Data set ready

7 6 RTS out Ready to send

8 5 CTS in Clear to send

9 n/c RI n/u Ring indicator

Shell Shell Shell Common Chassis ground



966-0183-X — External I/O Adapter CableFigure B–2 shows the wiring for the external I/O adapter cable.

FIGURE B–2. External I/O Adapter Cable

CABLE SHIELD

HDB-15M

WIRE = 26AWG

1

6

11

2

7

12

3

8

13

4

9

14

5

10

15

123456789

101112131415

L

'CONN DETAIL'

HDB-15M PIN OUTSOLDER SIDE

16

11

51015

610

HDB-15M PIN OUTSOLDER SIDE

15 11

'CONN DETAIL'

5 1


966-0183-X — External I/O Adapter Cable

Cab

le S

pec

ific

atio

ns

B

Table B–3 shows the part numbers for the external adapter cables.

TABLE B–3. External I/O Adapter Cables

RVSI P/N Description Notes

966-0183-1 Cable HD-SUB 16 position 10 Feet L = 10 Feet





A1-40118-1 — External Light Port Cable (1610 Only)Figure B–3 shows the optional Light Port cable.

FIGURE B–3. Optional Light Port Cable

Table B–4 lists the pinout for the light port.

TABLE B–4. Light Port Pinout

Pin Signal Name State Voltage

1 +12VDC

Off Open

On/Strobe +12V

Power Strobe +24V

2 12V return

RED

BLACK

A1-4

0118

-1R

EV 12

RED

BLACK

3.250


HEPC-006 — Single-Ended DC Power Cable

Cab

le S

pec

ific

atio

ns

B

HEPC-006 — Single-Ended DC Power Cable

FIGURE B–4. HEPC-006 — Single-Ended DC Power Cable


C

Sp

ecif

icat

ion

s

C

APPENDIX C Specifications

This appendix contains specifications for the HawkEye™ 1600 camera and dimensions for the camera, mounting block, and I/O boards.

TABLE C–1. Specifications

HawkEye™ 1610

Height 44.45mm (1.750”)

Width 57.15mm (2.250”)

Depth 93.98mm (3.700”)

Weight 0.25 Kg (0.55 lbs)

Power 24 volts @ 350ma Typical (Optional Power Supply P/N: HEPS-1500)

Lighting Support for various external lighting options

Working Distance Dependent on lens selection

Min. Element Size Dependent on lens selection

FOV Dependent on lens selection

Communications Ethernet; RS232, Baud rates from 1200 bps to 115.2 Kbps

I/O 1 Opto-isolated input trigger

3 Opto-isolated outputs

4 TTL level I/O

Optional TTL level strobe output

Operating Temperature 32° F to 104° F (0° C to 40° C)

Storage Temperature 14° F to 149° F (-10° C to 65° C)

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual C-1

Appendix C Specifications

Dimensions

Note: Mechanical drawings in various formats can be found on the CD.

Humidity 10% to 90%, non-condensing

Processor High Performance RISC Processor

Memory 16MB non-volatile Flash 64MB SDRAM

Acquisition Progressive Scan, full and partial frame capture

Sensor 1/3 Inch CCD

Sensor Cell Size 7.4µm (H) x 7.4µm (V)

Image Resolution 659 x 494 pixels, 256 grey levels (8 bits per pixel)

Electronic Shutter 30 us - 200 ms

Certifications CE

TABLE C–1. Specifications (Continued)

C-2 HawkEye 1600 Hardware Reference Manual v3.5, July 2005

Dimensions

Sp

ecif

icat

ion

s

C

FIGURE C–1. HawkEye™ 1610 Dimensions

HawkEye

TM

22.2

3mm

(.875

)44

.45m

m(1

.75 0

)

28.5

8mm

(1.1

2 5)

5.08

mm

(.200

)

98.7

3mm

(3.8

87)

93.9

8mm

(3.7

00)

6.35

mm

(.25 0

)

19.0

5mm

(.750

)50

.80m

m(2

.000

)

43. 1

8mm

(1.7

50)

6.9 9

mm

(.275

)

DC

-INI/O

ETH

ERN

ETR

S-23

2

Qui

cSet

PWR

LK ACT

57.1

5mm

(2.2

50)

57.1

5mm

(2.2

5 0)



FIGURE C–2. HEBMA-1 — Standard Mounting Block Dimensions

50. 8

mm

( 2.0

0)

2 5.4

mm

(1. 0

0)

11.9

4mm

(. 470

)

11.9

4mm

(.470

)11

.94m

m(.4

70)

11.9

4mm

(.470

) 19.0

5mm

(.750

)19

.05 m

m(.7

50)

21. 5

9mm

(.85)

43.1

8mm

(1.7

0)

6.35

mm

(.250

)m m

A - 0

. 125

DIA

TH

RU

, CD

0.2

25 D

IA B

Y 0 .

08B

- 8-3

2 TH

RU

(4) P

LAC

E SC

- 6-

32 T

HR

U (4

) PLA

CES

D -

6MM

DIA

TH

RU

(2) P

LAC

ESE

- 1/4

-20

THR

U (3

) PLA

CES

'A'

'B'

'C'

'D'

'E'

'A'

'B'

'B'

'B'

'C'

'C'

'C'

'D'

'E'

'E'


Dimensions

Sp

ecif

icat

ion

s

C

FIGURE C–3. 003-406000 — I/O Expansion Module Dimensions

Note: Side view shown with G4 Opto 22™ module installed.

97.0mm(3.82)

125.6mm(4.95)

71.9mm(2.83)

55.12mm(2.17)



FIGURE C–4. 990-0056-1 — External I/O Terminal Block Dimensions

92.7mm(3.65)

1

15

SH

8

15

7

14

6 3 2 15

13

4

12 11 10 9

66.0mm(2.60)

52.1mm(2.05)


Index

CCombination I/O Board

wiring examples 2-21Common Terminal 2-20Connector

RJ45 ethernet A-8

EEthernet LEDs 2-5

FFront Panel HawkEye 1610 2-7

HHawkEye 1610

front panel layout 2-7Hot Terminal 2-20

IInput Opto Wiring 2-16, 2-25

LLayout

rear panel 2-4LEDs

ethernet 2-5link 2-5mode 2-8power 2-5status 2-8

Link LEDs 2-5

MMode LEDs 2-8Modules

input 2-21output 2-21

OOutput

opto wiring 2-17, 2-26

PPinout

power connector A-2Power

connectorpinout A-2signals A-2

LEDs 2-5supply

wiring 2-33

RRear Panel Layout 2-4RJ45 Ethernet Connector A-8

SSignals

power connector A-2Status

LEDs 2-8

TTroubleshooting B-1TTL I/O Wiring 2-29

WWiring

input opto 2-16, 2-25output opto 2-17, 2-26power supply 2-33

v3.5, July 2005 HawkEye 1600 Hardware Reference Manual Index-1

Index

ttl i/o 2-29Wiring Examples

combo io board 2-21Wiring I/O Modules 2-20

Index-2 HawkEye 1600 Hardware Reference Manual v3.5, July 2005

hawkeye 1600 hardware reference manual - ips s · 2006-02-27 · v3.5, july 2005 hawkeye 1600...

Documents