high capacity general purpose control … product spec fast electrically actuated valves high...

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AMC PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, Iron Body Valves for the Process and Utility Applications AMURACT_PS_AMC_RevE_0413 SERIES AMC SIZES: 2 1/2 TO 4INCHES 2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COM DEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES

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Page 1: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AM

C P

RO

DU

CT

SP

ECFast Electrically Actuated Valves

HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES

Two-Way and Three-Way, Linear, Iron Body Valves for the Process and

Utility Applications

AMURACT_PS_AMC_RevE_0413

SERI

ES AMCSIZES: 2 1/2 TO 4INCHES

2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COMDEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES

Page 2: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

black

Type 23Two-Way Cylinder

Balanced Valve

Peek Bearingfor low friction provides stem guiding and protects packing box from external debris.

Robust Spring-Loaded PTFE V-Ring Packinghas low friction and is self adjusting for zero maintenance.

Peek Bearing in Lower Bonnet Assemblyprovides stem guiding and protects packing box from entrained solids for longer packing life.

Thick Balancing Chamberin bronze, 300 SS, or 17-4pH.

EPDM O-Ring or Fluoraz O-Ring (for higher temperatures)maintains pressure balance seal.

Plug and Seatin choice of Bronze, 300 SS, 17-4pH,or Alloy 6 provide Class IV shut off.

Bottom Post Guidefor additional stability, allowing higher pressure drop.

TABLE OF CONTENTS

Body Style Versus Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Body Pressure-Temperature Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Flowing Differential Pressure Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Flow Coefficients (Cv) Versus Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Sizing Reference and Load Sizing Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Shut-Off ∆P Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Actuator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Factory Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Actuator Orientations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12Typical Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Page 3: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

2Series AMURACT AMC_PS_RevE_0413

Corrosion-resistant stainless steel safety enclosure.

Base and linkage also constructed from corrosion-resistant stainless steel.

Strong, long-life sintered bronze pre-lubricated bearings at pivot points.

Articulated stem connection to extend valve packing life.

Geometric locking for fail-safe closure without sustained actuator force, allowing for safe, in-line motor replacement.**

Strong and compact ... a single actuation package fits and operates a wide selection of valves.

Laboratory & field tested for strength and durability.

Optional configuration for higher-temperature applications

AmurAct™ Fast Electric Actuator

AMURACT™ OVERVIEW

The AmurAct™ Actuator is a revolutionary product in both function and design with best-in-class performance at a price point previously ignored by other manufacturers. While when configured the valve can fully open from closed in about 8 seconds, the actual response time to a required heavy load change from a ‘normal’ flow condition is only 2 — 3 seconds, on par with pneumatically actuated products. The AmurAct™ linkage has tremendous torque as it approaches closure allowing for increased close off pressure even on larger valves. Under close off, the AmurAct™ linkage is in full Lock-Up mode that allows removal of the motor for service or replacement quite easily with limited disassembly.** Fail-Safe is of course included with Enerdive*. The patented Enerdrive System™. The modern, electronic replacement for antiquated spring return actuator is a “super capacitive” fail-safe return system.

* Enerdrive or the Enerdrive System is both a patent and trademark of National Environmental Products, Ltd. Since its introduction, Enerdrive™ has proven its versatility and dependability. As a system that is fully incorporated into the PC board for both low and line voltage service, the power generated and stored in its capacitors will drive the control valve at full rated torque to its safety position. It is 100% operational with the resumption of power. Each unit may be manually positioned with the clutch override that is standard on each actuator. Most importantly, the final fail position, either normally open or normally closed may be chosen at any time either before or after installation with the flick of a dip switch.** Two-way, 3/4” Stroke Valves Only - Excludes 4” Type 20 & 23.

...the actual response time to a required heavy load change from a ‘normal’ flow condition is

ONLY 2 — 3 SECONDS!“ ”

Page 4: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AMC_PS_RevE_04133 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

DescriptionWarren Controls High Capacity General Purpose Globe Control Valves feature rugged iron bodies with a variety of trim materials. The equal percentage plugs in the 2-way valves and linear plugs in the 3-way valves provide excellent modulating control of a wide variety of fluids. The AMC is ideally suited where value and long life are important objectives for applications including but not limited to: Food & Beverage, Packaged Water Heaters, Pharmaceutical, General Service, and Waste Water having moderate pressure drops and temperatures from -20° to 400°F.

black

SERIES: AMCHigh Capacity

General Purpose Globe Control Valves

Type 20 Two-Way Single Seat

Unbalanced Valve

Type 22

Two-Way Double Seat Balanced Valve

Type 30 Three-Way

Mixing Valve

Type 32 Three-Way Diverting/

Mixing Valve

Guided Low-Friction TFE

V-Ring Packing Spring Loaded

Upper

Port

Lower Port

Common

Port

Upper

Port

Common Port

Lower Port

Long-Life Multi-Stack EPDM Lip

Packing

AGENCY APPROVALSAGENCY APPROVALS

CRN REGISTERED

ALL SERIES 2900 VALVES

Page 5: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

BODY STYLE VERSUS APPLICATION

Type 20 2-Way Single Seat Unbalanced Valve The most commonly applied solution for sizes 3” and under with ANSI Class IV leakage rating.Sizes: 2-1/2, 3, 4 inchBody: ANSI B16.1 Iron 125LB Flange or 250LB FlangeTrim: EQ%, Bronze, 300 Series Stainless Steel, or

17-4 PH Hardened Stainless SteelPacking: Long-Life Multi-Stack, EPDM Lip Packing (Best for Water Service), 350°F Max, -20°F Min Guided Low-Friction TFE V-Ring, Spring Loaded (Best for Steam Service), 400°F Max, 32°F MinTemperature: -20 to 350°F (125 FLG)

-20 to 400°F (250 FLG)Rangeability: 50:1

Type 22 2-Way Double Seat Balanced ValveA balanced valve that is an effective solution for sizes over 3” and for higher pressures. Its double seat design allows for dirtier fluids and requires less force to operate than unbalanced valves so smaller actuators can be used. It is limited to ANSI Class III leakage rating.Sizes: 2-1/2, 3, 4 inchBody: ANSI B16.1 Iron 125LB Flange or 250LB FlangeTrim: EQ%, Bronze or 300 Series Stainless SteelPacking: Long-Life Multi-Stack, EPDM Lip Packing (Best for Water Service), 350°F Max, -20°F Min Guided Low-Friction TFE V-Ring, Spring Loaded (Best for Steam Service), 400°F Max, 32°F MinTemperature: -20 to 350°F (125 FLG)

-20 to 400°F (250 FLG)Rangeability: 50:1

Type 30 3-Way Mixing ValveThis valve has two inlets and one outlet, and is the simplest solution for mixing or bypass applications with an ANSI Class IV leakage rating. In normal applications the inlet pressures are near equal and control is possible from 5% to 95% of travel with inlet pressures up to 100 PSI.Sizes: 2-1/2, 3 inchBody: ANSI B16.1 Iron 125LB Flange or 250LB FlangeTrim: Linear, Bronze or

300 Series Stainless SteelPacking: Long-Life Multi-Stack, EPDM Lip Packing (Best for Water Service), 350°F Max, -20°F Min Guided Low-Friction TFE V-Ring, Spring Loaded (Best for Steam Service), 400°F Max, 32°F MinTemperature: -20 to 350°F (125 FLG)

-20 to 400°F (250 FLG)Rangeability: 50:1

Type 32 3-Way Diverting/Mixing ValveDesigned as a diverting valve with one inlet and two outlets with ANSI Class II leakage rating. However, flow can be reversed for mixing if this port configuration is desirable. The difference between the upper port and lower port pressure must not exceed 50PSID.Sizes: 2-1/2, 3, 4 inchBody: ANSI B16.1 Iron 125LB Flange or 250LB FlangeTrim: Linear, Bronze or 300 Series Stainless SteelPacking: Long-Life Multi-Stack, EPDM Lip Packing (Best for Water Service), 350°F Max, -20°F Min Guided Low-Friction TFE V-Ring, Spring Loaded (Best for Steam Service), 400°F Max, 32°F MinO-Ring: EPRTemperature: -20 to 300°FRangeability: 50:1

Type 23 2-Way Cylinder Balanced ValveA balanced valve that is an effective solution for sizes over 3” and for higher pressures. It requires less force to operate than unbalanced valves so smaller actuators can be used. Its single seat o-ring seal design facilitates ANSI Class IV leakage rating. It is limited to cleaner fluids.Sizes: 2-1/2, 3, 4 inchBody: ANSI B16.1 Iron 125LB Flange or 250LB FlangeTrim: EQ% (Bronze, 300 Series Stainless Steel 17-4 PH Hardened Stainless Steel, or Alloy 6), Linear (300 Series Stainless Steel, 17-4 PH Hardened Stainless Steel, or Alloy 6)Packing: Long-Life Multi-Stack, EPDM Lip Packing (Best for Water Service), 350°F Max, -20°F Min Guided Low-Friction TFE V-Ring, Spring Loaded (Best for Steam Service), 400°F Max, 32°F MinO-Ring: EPDM (BRZ)

Fluoraz 797 (300 SSTrim, 17-4 pH or Alloy 6 Trim)Temperature: -20 to 300°F (BRZ)

-20 to 350°F (125 FLG w/ 300 SSTrim, 17-4 PH or Alloy 6 Trim) -20 to 400°F (250 FLG w/ 300 SSTrim, 17-4 PH or Alloy 6 Trim)

Rangeability: 50:1

BODY PRESSURE-TEMPERATURE RATINGS:

Temp. (F) 125 FLG 250 FLG-20° To 150° 175 400

175° 170 385200° 165 370225° 155 355250° 150 340275° 145 325300° 140 310350° 125 280375° - 265400° - 250

TRIM MATERIALS

FLOWING DIFFERENTIAL

PRESSURE LIMIT

Bronze 50 PSID

300 Series Stainless Steel

100 PSID

17-4 pHHardened Steel

200 PSID

Alloy 6 300 PSID

17-4 pH Hardened Steel

200 PSID

Alloy 6 300 PSID

2-WAY VALVES (Control of Liquids, Gases, and Steam)

3-WAY VALVES (Control of Liquids)

Pressure ratings are PSIGFor applications below 32° consult factory

Page 6: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AMC_PS_RevE_04135 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

FLOW COEFFICIENTS (CV) VERSUS TRAVEL

2-WAY VALVE TYPICAL FLOW CURVE

TYPICAL FLOW CURVE

TYPICAL FLOW CURVE

0

10

20

30

40

50

60

70

80

90

100

% TRAVEL

% C

V

2932

0

10

20

30

40

50

60

70

80

90

100

110

120

1009080706050403020100

% TRAVEL

% C

V UPPERLOWERCOMBINED

UPPERLOWERCOMBINED

100 90 80 70 60 50 40 30 20 10 0

2930

0

10

20

30

40

50

60

70

80

90

100

110

1009080706050403020100

% TRAVEL

% C

V

2-WAY VALVE TYPICAL FLOW CURVE

TYPICAL FLOW CURVE

TYPICAL FLOW CURVE

0

10

20

30

40

50

60

70

80

90

100

% TRAVEL

% C

V

2932

0

10

20

30

40

50

60

70

80

90

100

110

120

1009080706050403020100

% TRAVEL

% C

V UPPERLOWERCOMBINED

UPPERLOWERCOMBINED

100 90 80 70 60 50 40 30 20 10 0

2930

0

10

20

30

40

50

60

70

80

90

100

110

1009080706050403020100

% TRAVEL

% C

V

2-W

AY

VA

LVES

(Con

trol

Of L

iqui

ds, G

ases

, And

Ste

am)

3-W

AY

VA

LVES

(Con

trol

of L

iqui

ds)

TYPICAL FLOW CURVE

TYPICAL FLOW CURVE

TYPICAL FLOW CURVE

0

10

20

30

40

50

60

70

80

90

100

% TRAVEL

% C

V

2832

0

10

20

30

40

50

60

70

80

90

100

110

120

1009080706050403020100

% TRAVEL

% C

V UPPER

LOWER

COMBINED

UPPER

LOWER

COMBINED

100 90 80 70 60 50 40 30 20 10 0

2830

0

10

20

30

40

50

60

70

80

90

100

110

1009080706050403020100

% TRAVEL

% C

V

LINEAR

EQUAL%

2-WAY VALVE

S

TYPE 30

TYPE 32 DIVERTING

VALVE

ValveSize (IN)

TrimStyle

%Travel

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%

2-1/2 EQ% 65.0 55.6 43.8 29.8 15.4 8.07 5.67 4.11 2.81 1.493 EQ% 90.0 83.6 75.1 63.8 49.2 31.6 12.9 4.75 3.37 1.994 EQ% 170 159 143 122 95.1 62.9 31.3 15.6 9.89 4.11

VALVE

ValveSize (IN)

TrimStyle

%Travel

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%

2-1/2 EQ% 70.0 59.5 45.9 30.2 15.7 8.60 6.36 4.12 3.44 2.753 EQ% 100 87.6 71.2 50.8 28.7 12.2 8.54 6.58 4.60 3.274 EQ% 200 180 155 126 91.0 53.3 17.8 8.36 6.07 4.54

VALVEValveSize (IN)

TrimStyle

%Travel

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%

2-1/2EQ% 65.0 55.6 43.8 29.8 15.4 8.07 5.67 4.11 2.81 1.49Linear 65.0 58.5 52.0 45.5 39.0 32.5 26.0 19.5 13.0 6.50

3EQ% 90.0 83.6 75.1 63.8 49.2 31.6 12.9 4.75 3.37 1.99Linear 90.0 81.0 72.0 63.0 54.0 45.0 36.0 27.0 18.0 9.00

4EQ% 170 159 143 122 95.1 62.9 31.3 15.6 9.89 4.11Linear 170 153 136 119 102 85 68.0 51.0 34.0 17.0

VALVE

ValveSize (IN)

TrimStyle

Travel

100%2-1/2 LINEAR 693 LINEAR 86

VALVE

ValveSize (IN)

TrimStyle

Travel 100%

Upper Lower2-1/2 LINEAR 68 753 LINEAR 85 95 4 LINEAR 160 180

FLOW COEFFICIENTS (CV)2-Way Single Seat Unbalanced ValveType 20

Type 22 FLOW COEFFICIENTS (CV)2-Way Double Seat Unbalanced Valve

Type 23 FLOW COEFFICIENTS (CV)2-Way Cylinder Balanced Valve

Type 30 FLOW COEFFICIENTS (CV)3-Way Mixing Valve

Type 32 FLOW COEFFICIENTS (CV)3-Way Diverting/Mixing Valve

Page 7: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

6Series AMURACT AMC_PS_RevE_0413

Rectangular Tank Capacity in Gallons

Height x Width x Length (inches)Gallons = 230 or

Gallons = H x W x L (Ft.) x 7.5

Circular Tank Storage Capacity in Gallons

Storage = 6D2 x L (Gallons)

Where: D = Tank Diameter in Feet L = Length in Feet

SIZING REFERENCE

LOAD SIZING CALCULATIONS

Heating Water with Steam

Quick Method

GPMLbs./Hr. = x ∆T 2 Accurate Method

GPM x 500 x ∆TLbs./Hr. = hfg

Heating or Cooling Water with Water °F water2 temp. rise or drop GPM1 = GPM2 x °F water1 temp. rise or drop Heating or Cooling Water BTU / Hr. GPM = (°F water temp. rise or drop ) x 500 Heating Oil with Steam GPMLbs./Hr. = x (°F oil temp. rise) 4

Heating Air with Water

CFM x (°F air temp. rise)GPM = 2.16 x 1000 x (°F water temp. drop)

Heating Liquids with Steam

GPM x 60 x Cp x WLbs./Hr. = x ∆T hfg

Heating Liquids in Steam Jacketed Kettles

Gallons x Cp x S x 8.33Lbs./Hr. = x ∆T hfg x t

General Liquid Heating

W x CpLbs./Hr. = x ∆T hfg x t

Heating Air with Steam

CFMLbs./Hr. = x ∆T 900

Glossary of Termst = Time in HoursCp = Specific Heat of LiquidS = Specific Gravity of FluidW = Weight in Lbs.∆T = Temperature Rise or Fall in °Fhfg = Latent Heat of Steam

Conversion Factors1 Lb. Steam / Hr. = 1000 BTU / Hr. 1 Cubic Meter = 264 U.S. Gallons 1 Cubic Foot Water = 62.4 Lbs. 1 PSI = 2.04 Inches of Mercury 1 PSI = 2.3 Feet of Water 1 PSI = 27.7 Inches of Water 1 U.S. Gallon Water = 231 Cubic Inches 1 U.S. Gallon Water = 8.33 Lbs.

STEAM TABLE

SteamPressure

Temp.ºF

Temp.ºC

SensibleHeatBTU/Lb.

LatentHeatBTU/Lb.

TotalHeatBTU/Lb.

0 212 100 180 971 115110 239 115 207 952 115925 266 130 236 934 117050 297 147 267 912 117975 320 160 290 896 1186

100 338 170 309 881 1190125 353 178 325 868 1193150 365 185 339 858 1197200 387 197 362 838 1200250 406 208 381 821 1202300 422 217 399 805 1204400 448 231 438 778 1216500 470 243 453 752 1205600 489 254 475 729 1204

Page 8: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AMC_PS_RevE_04137 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

SHUT-OFF ∆P RATINGS

Type 32 Three-Way

Diverting Mixing

Type 30 Three-Way Mixing Valve

Stem Down

The upper port opensand the lower port closes

Upper Port Lower Port

Common Port

Flow Flow

Stem Up

The upper port closesand the lower port opens

Upper Port Lower Port

Common PortFlow

Stem Down

The valve closes

Stem Up

The valve opens

Stem Down

The upper port opensand the lower port closes

Upper Port Common Port

Lower PortFlow

Flow Flow

Stem Up

The upper port closesand the lower port opens

Upper Port Common Port

Lower PortFlow

Flow Flow

Stem Down

The valve closes

Stem Up

The valve opens

Flow Flow

Stem Down

The valve closes

Stem Up

The valve opens

Upper Port Lower Port

Common Port

Upper PortLower Port

Common Port

Flow Flow FlowFlow

Three-Way MixingThree-Way Diverting

NOTES: 1. (TYPE 30) When a seat Closure is listed as ‘Contact’ it is largely the same as 0 PSID closeoff. There is enough torque for contact seat closure. Increased differential pressure in this position will have significant leakage through this seat.

2. (TYPE 30 and 32) The two output ports must not have more than 100 PSI differential between them.

3. (ALL) For maximum trim life observe maximum sustained flowing differential pressure trim limits. See page 4.

4. (TYPE 30 and 32) Under power fail conditions the valve leakage rate is at the next lower ANSI leakage class.

AMC Shut-Off ∆P Ratings

LOWER SEAT UPPER SEATAMB SERIESType 30

SHUTOFF MOTOR CHOICES

SHUTOFF MOTOR CHOICES

SIZES F3 & F5 F4 & F6 F3 & F5 F4 & F62 1/2” 14 44 Contact 28

3” -- 31 -- 15

AMC SERIES

Type 20SHUTOFFMOTOR CHOICES

SIZES F3 & F5 F4 & F62 1/2” 20 45

3” 15 304” -- 15

AMC SERIES

Type 22SHUTOFFMOTOR CHOICES

SIZES F3 & F5 F4 & F62 1/2” 290 400

3” 210 4004” 175 400

AMC Series

Type 23SHUTOFFMOTOR CHOICES

SIZES F3 & F5 F4 & F62 1/2” -- 235

3” -- 1804” -- 55

LOWER SEAT UPPER SEATAMB SERIES

Type 32SHUTOFF MOTOR CHOICES

SHUTOFF MOTOR CHOICES

SIZES F3 & F5 F4 & F6 F3 & F5 F4 & F62 1/2” -- 200 -- 200

3” -- 200 -- 2004” -- 200 -- 200

Page 9: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

8Series AMURACT AMC_PS_RevE_0413

ACTUATOR SPECIFICATIONS & FACTORY DEFAULT SETTINGS

AmurAct Electric Motor Actuator Specifications:

Control Signal: Analog 4-20 mAdc (Factory Default), or 2-10 Vdc (Call Factory at 1-800-922-0085 for other options)

Control Action: 2-Way Valves, Increasing Signal Opens Valve (Factory Default) — Reversible, Dip-Switch Selectable 3-Way Valves, Increasing Signal Raises Stem (Opening the L port and Closing the U port, Factory Default) — Reversible, Dip-

Switch Selectable

Output: Linear Stem Lift (Factory Default), Non-linear Stem Lift — Dip-Switch Selectable

Power Supply: 120 (110 to 130) VAC 50/60 Hz, 24 VAC, or 30 Vdc (F3 & F4), 220 (220 to 250) VAC 50/60 Hz (F5 & F6)

Power Consumption: 50VA Peak, 30VA Normal Operation

Timing: 12 Seconds Typical

Feedback Signal: 4-20 mAdc (Factory Default),or 2-10 Vdc, Dip-Switch Selectable

Fail Safe: Yes (Enerdrive Failsafe System, Stem Down (Factory Default), or Stem Up, Dip-Switch Selectable)

Calibration: Push Button Auto-Calibration

Torque: 120 in-lbs (F3 & F5), 240 in-lbs (F4 & F6)

Motor: Brushless DC

Motor Rating: 100% Duty Cycle

Connections: Screw Terminal Block

Wiring: 18 AWG Minimum

Locations: No Rating (Standard), NEMA 4X (Optional with LS Standard Linkage Orientation)

Temperature Limits: Ambient... 0oF to 150oF

Relative Humidity: 5 to 95% Non-Condensing

Weight: 5 Lbs (F3 & F5), 8 Lbs (F4 & F6)

Approvals: UL pending, CE, c CSA us,

Unless a purchase order specifically requests it to be configured differently, an AmurAct™ control valve will accept a 4-20 mAdc input signal, provide 4-20 mA feedback, will fail shut (lower port shut for 3-way valves) upon loss of either operating power or input signal or both, and will have linear stem lift on 2-way valves.

AMURACT FACTORY DEFAULT SETTINGS

APPLICABLE ON

2-WAY VALVES ONLY

LINEAR STEM LIFT VS. NON-LINEAR STEM LIFT

NOTES:1. Linkage Model LS at factory is aligned with the pipe center line. It is specified when line media are below 250 deg. F., or 340 deg. F. when the valve body is insulated.

2. Linkage Model LE must be installed perpendicular to the pipe center line. It is specified when line media flowing through un-insulated valves exceed 250 deg. F., or 340 deg. F. through insulated valves. The 180-degree offset anti-rotation tailpiece is integral to this design.

3. Actuators F3, F4, F5 and F6 are identical in appearance.

4. Loosening either the stem or bonnet connection will affect performance, may cause damage and will void the warranty. Refer to procedures in the IO&M instruction document.

Contact the Warren Controls factory at (610) 317-0800 before attempting to reconfigure or reposition either the motor or linkage. Failure to do so will void the warranty

Linear stem lift is the factory default dipswitch selection. Linear stem lift means the stem position is linear with respect to the input signal. For example if the valve is closed with a 0% input signal, the valve will be at 25% Stroke with a 25% input signal, at 50% Stroke with a 50% input signal, at 75% Stroke with a 75% input signal, and at 100% Stroke with a 100% input signal. Linear stem lift preserves the inherent flow characteristic of the valve. When non-linear stem lift is selected the actuator has an ever gain changing stroke curve that accelerates in the last half of the stroke and is relatively slow on startup.

Extreme gain changes as present in the Non- linear configuration are difficult for a control system to manage. If an application’s turndown requirements are only 3:1 to 5:1 for example such that a valve could be sized to only operate from 50% to 100% of stroke, some level of speed of response can be achieved in the Non-linear configuration. Otherwise, in all other circumstances, the Linear Stem Lift (factory default) will be the desired setting.

In either case, correct control valve sizing is critical to good operation.

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AMC_PS_RevE_04139 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

ACTUATOR ORIENTATIONS

DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION

DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION

Factory default and alternate actuator orientations are shown. If the alternate actuator orientation is required, select code “A” under special options in AmurAct order code.

IMPORTANT:SELECT THE CORRECT ACTUATOR ORIENTATION

Each AmurAct actuator is precision factory calibrated on each valve prior to shipment. Field re-orientation of the actuator due to piping or other considerations can disturb the calibration and damage your AmurAct voiding the warranty. To prevent unneccessary field re-orientation be sure to select and order each AmurAct with the actuator in the correct orientation.

! !

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10Series AMURACT AMC_PS_RevE_0413

DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION

DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION

Page 12: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AMC_PS_RevE_041311 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

DIMENSIONS & WEIGHTS

LS

LE

LS With Nema 4 Enclosure

LINKAGEWEIGHT

LBS DIMENSIONSLS 11 lbs 9.5” x 9.5” x 3.25”LE 11.2 lbs 16.81” x 9.5” x 325

MOTORWEIGHT

LBS DIMENSIONS F3 & F5 5 lbs 9.13” x 5.2” x 3.55” F4 & F6 8 lbs 9.13” x 5.2” x 3.55

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12Series AMURACT AMC_PS_RevE_0413

Consult factory for drawings, weights, and dimensions of configurations not shown.

Face to face dimensions conform to historical Warren Controls standard and are NOT ANSI/ISA compatible.

Consult factory for drawings, weights, and dimensions of configurations not shown.

Actual shipping weights may vary.

Face to face dimensions conform to historical Warren Controls standard and are NOT ANSI/ISA compatible.

3-WAY

2-WAY

DIMENSION (IN) Type 20 VALVE SIZE (IN)

Variable 2-1/2 3 4

A125FLG 9 10 13250FLG 9-5/8 10-3/4 13-5/8

B 4-3/4 5-3/8 6-3/8C 5-1/4 6-1/8 7-1/8

Weight (LB) 125FLG 55 72 119250FLG 64 77 131

DIMENSION (IN) Type 23 VALVE SIZE (IN)

Variable 2-1/2 3 4

A 125FLG 9 10 13250FLG 9-5/8 10-3/4 13-5/8

B 4-3/4 5-3/8 6-3/8C 5-3/4 6-5/8 7-3/4

Weight (LB) 125FLG 57 75 127250FLG 66 80 139

DIMENSION (IN) Type 22 VALVE SIZE (IN)

Variable 2-1/2 3 4

A 125FLG 7-3/4 9 11-3/8250FLG 8-3/8 9-3/4 12

B 4-1/8 4-3/8 5C 4-7/8 5-1/8 6-5/8

Weight (LB) 125FLG 32 42 77250FLG 42 54 96

DIMENSION (IN) Type 30 VALVE SIZE (IN)

Variable 2-1/2 3

A 125FLG 9 10250FLG 9-5/8 10-3/4

B 125FLG 7-1/16 7-15/16250FLG 7-3/8 8-5/16

C 5-1/4 6-1/8

Weight (LB) 125FLG 64 83250FLG 73 94

DIMENSION (IN) Type 32 VALVE SIZE (IN)

Variable 2-1/2 3 4

A 125FLG 9 10 13250FLG 9-5/8 10-3/4 13-5/8

B 125FLG 7-1/16 7-15/16 9-7/8250FLG 7-3/8 8-5/16 10-3/16

C 5-1/4 6-1/8 6-7/8

Weight (LB) 125FLG 59 78 140250FLG 73 94 166

SERIES: AMC Type 20, 22, 23

SERIES: AMC Type 30, 32

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AMC_PS_RevE_041313 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

AMURACTTM ACTUATORLS TYPICAL CONSTRUCTION

C3400007

Page 15: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

14Series AMURACT AMC_PS_RevE_0413

AMURACTTM ACTUATORLS TYPICAL CONSTRUCTION

C3400011

Page 16: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AMC_PS_RevE_041315 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

AMURACTTM ACTUATORLS TYPICAL CONSTRUCTION

C3400011

Page 17: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

16Series AMURACT AMC_PS_RevE_0413

2-1/2 in. 20, 22, 23, 30, 32 20, 22, 23, 30, 32 20, 23 23 3 inch 20, 22, 23, 30, 32 20, 22, 23, 30, 32 20, 23 23 4 inch 20, 22, 23, 32 20, 22, 23, 32 20, 23 23

Valve Type

Size Body Material

End Connection

Trim Cv Packing TypeVALVE BODY

Model VBA Series

20 2-Way Single Seat

22 2-Way

Double Seated

23 2-Way

Cylinder Bal.

30 3-Way

Mixing

32 3-Way

Diverting

250 2-1/2 inch300 3 inch400 4 inch

R Cast Iron F 125 lb. FlangedG 250 lb. Flanged

F Full Port T Teflon L NLP (350

o max)V Vacuum Service

Trim Style Trim Material

B BronzeS 300 SSH 17-4 PH **6 Alloy 6 Wrapped ***

E Equal % Types 20/22/23L LinearTypes 23/30/32* *TYPE 23 WITH LINEAR CHARACTERISTIC IS NOT AVAILABLE IN BRONZE TRIM

A M C

TYPE 20 2 1/2 inch 3 nch 4 inchTYPE 22 2 1/2 inch 3 nch 4 inchTYPE 23 2 1/2 inch 3 inch 4 inchTYPE 30 2 1/2 inch 3 inchTYPE 32 2 1/2 inch 3 inch 4 inch

Type Size Available

SIZE VALVE TYPE / TRIM MATERIAL COMBINATIONS:

TRIM MATERIAL B S H 6 Bronze 300SS 17-4 PH Alloy 6 Wrapped

AmurAct™ Order Code

SERIES: AMC

**ONLY AVAILABLE IN TYPE 20 & 23

***ONLY AVAILABLE IN TYPE 20

TEMPERATURE LIMITS

Valve Type

Body MaterialCode

EndConn.Code

Trim Material Code

Packing Type Code T MAX T MIN

20 2-Way Single Seat

Cast Iron R 125 lb F Bronze B, 300 SS S,17-4 PH H Teflon T, Vacuum Service V 350ºF 32ºF

Cast Iron R 125 lb F Bronze B, 300 SS S, 17-4 PH H EPDM L 350ºF -20ºF

Cast Iron R 250 lb G Bronze B, 300 SS S, 17-4 PH H EPDM L 350ºF -20ºF

Cast Iron R 250 lb G Bronze B, 300 SS S, 17-4 PH H Teflon T, Vacuum Service V 400ºF 32ºF

22 2-Way Double Seat

Cast Iron R 125 lb F Bronze B, 300 SS S Teflon T, Vacuum Service V 350ºF 32ºFCast Iron R 125 lb F Bronze B, 300 SS S EPDM L 350ºF -20ºFCast Iron R 250 lb G Bronze B, 300 SS S EPDM L 350ºF -20ºFCast Iron R 250 lb G Bronze B, 300 SS S Teflon T, Vacuum Service V 400ºF 32ºF

23 2-Way Cylinder Balanced

Cast Iron R 125 lb F Bronze B Teflon T, Vacuum Service V 300ºF 32ºFCast Iron R 125 lb F Bronze B EPDM L 300ºF -20ºF

Cast Iron R 125 lb F 300 SS S, 17-4 PH H, Alloy 6 Wrapped 6 Teflon T, Vacuum Service V 350ºF 32ºF

Cast Iron R 125 lb F 300 SS S, 17-4 PH H, Alloy 6 Wrapped 6 EPDM L 350ºF -20ºF

Cast Iron R 250 lb G Bronze B Teflon T, Vacuum Service V 300ºF 32ºFCast Iron R 250 lb G Bronze B EPDM L 300ºF -20ºF

Cast Iron R 250 lb G 300 SS S, 17-4 PH H, Alloy 6 Wrapped 6 EPDM L 350ºF -20ºF

Cast Iron R 250 lb G 300 SS S, 17-4 PH H, Alloy 6 Wrapped 6 Teflon T, Vacuum Service V 400ºF 32ºF

30 3-WayMixing

Cast Iron R 125 lb F Bronze B, 300 SS S Teflon T, Vacuum Service V 350ºF 32ºFCast Iron R 125 lb F Bronze B, 300 SS S EPDM L 350ºF -20ºFCast Iron R 250 lb G Bronze B, 300 SS S EPDM L 350ºF -20ºFCast Iron R 250 lb G Bronze B, 300 SS S Teflon T, Vacuum Service V 400ºF 32ºF

32 3-Way Diverting

Cast Iron R 125 lb F Bronze B, 300 SS S Teflon T, Vacuum Service V 300ºF 32ºFCast Iron R 250 lb G Bronze B, 300 SS S EPDM L 300ºF -20ºF

Page 18: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AMC_PS_RevE_041317 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

LS Standard Linkage with orientation parallel to the pipe line

LE Extended Temperature Linkage with orientation perpendicular to the pipeline and motor extended beyond linkage box.

LINKAGE

F3 120 in-lb Torque Motor with Enerdrive Fail Safe Back-Up

120VAC, 24VAC or 30Vdc Power Supply

F4 240 in-lb Torque Motor with Enerdrive Fail Safe Back-Up

120VAC, 24VAC or 30Vdc Power Supply

F5 120 in-lb Torque Motor with Enerdrive Fail Safe Back-Up

220VAC Power Supply

F6 240 in-lb Torque Motor with Enerdrive Fail Safe Back-Up

220VAC Power Supply

MOTOR

00 No rating, somewhat splash resistant with proper fittings

E2 NEMA 4X enclosure with heater and thermostat for use on 24 vac supply voltage only. (Check availability before ordering.)

E3 NEMA 4X enclosure with heater and thermostat for use on 115 vac supply voltage only. (Check availability before ordering.)

N4 Enclosure option for NEMA 4X.

NOTE: Enclosure rating MUST match the operating voltage supplied to the motor.

ENCLOSURE RATING

0 No Special Options

S Special Options verbally described on order, priced separately

A Alternate actuator orientation

SPECIAL

TYPE 20 2 1/2 inch YES YES 3 inch YES YES 4 inch NO YESTYPE 22 2 1/2 inch YES YES 3 inch YES YES 4 inch YES YESTYPE 23 2 1/2 inch NO YES 3 inch NO YES 4 inch NO YESTYPE 30 2 1/2 inch YES YES 3 inch NO YESTYPE 32 2 1/2 inch NO YES 3 inch NO YES 4 inch NO YES Notes: Please refer to page 8 for Shut-off P ratings.

Size MOTOR TO USE

F3 or F5 F4 or F6

!SELECT THE CORRECT

ACTUATOR ORIENTATION

Each AmurAct actuator is precision factory calibrated on each valve prior to shipment. Field re-orientation of the actuator due to piping or other considerations can disturb the calibration and damage your AmurAct voiding the warranty. To prevent unneccessary field re-orientation be sure to select and order each AmurAct with the actuator in the correct

orientation.

IMPORTANT

Page 19: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

18Series AMURACT AMC_PS_RevE_0413

NOTES

Page 20: HIGH CAPACITY GENERAL PURPOSE CONTROL … PRODUCT SPEC Fast Electrically Actuated Valves HIGH CAPACITY GENERAL PURPOSE CONTROL VALVES Two-Way and Three-Way, Linear, ... Balanced Valve

AM

C P

RO

DU

CT

SP

ECAMC - is the breed defined that excells in higher capacity flows with a wide range of 2-way and 3-way applications. This cast iron flanged body is available in sizes from 2 1/2” to 4”, depending on profile. Various balanced trim designs help achieve incred-ible close off performanced for such a compact ac-tuator.

2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COMDEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES