hinged 42mm - gulf extrusions · 2015. 7. 13. · according to british standard specification for...

Hinged 42mm

All rights reserved.No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any

means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.

08-2014-V.01

42mm HINGED SERIES

42 - D PROFILES

42 - E PROFILE LIST

42 - F ACCESSORIES

42 - G ASSEMBLY DRAWINGS

42 - H 3D SECTIONS

11 - 38

39 - 55

57 - 59

61 - 112

113 - 117

42 - A GULF EXTRUSIONS

42 - C INTRODUCTION TO THE SYSTEM

42 - B QUALITY AND CERTIFICATIONS

03

10

04 - 09

3

Gulf Extrusions Co. LLC, the flagship company of the Al Ghurair Group of Companies, was founded in 1978, Dubai, UAE where it has over the years earned the reputation known as one of the most innovative and reliable companies in the Middle East.

Located close to its raw material supplier Dubai Aluminium Company Ltd (DUBAL), the world’s largest single smelter site, Gulf Extrusions has become one of the largest extrusion plants in the region.

Gulf Extrusions quality products can be seen in many of today’s progressive structures. The company was formed with the sole purpose to meet the increasing demands for aluminium extrusions in domestic, regional and international markets.

Gulf Extrusions six presses and highly skilled workforce are able to produce 65,000 metric tonnes per annum with a rated capacity of 24,000 tonnes for powder coated finish, 6,000 tonnes for anodized finish and can offer more than 10,000 profile designs. These extrusions cover numerous industries ranging from architectural to transportation, engineering to structural sections, components for household items, HVAC and customized products.

During the progressive stages of Gulf Extrusions, from its inception to expansion, the company not only has acquired a majority share in the local market, it has also made its presence felt globally throughout the GCC countries, Indian sub -continent, South East Asia, Australia, Africa, Europe and Canada.

Our commitment and utmost priority is to provide customers with the finest quality of aluminium extrusions.

Gulf Extrusions looks ahead to inevitable challenges and product advancements of the new era.

GULFEXTRUSIONS

GULF EXTRUSIONS 42-A

44

QUALITY STANDARD & CERTIFICATIONS

Quality is an inseparable element of all activities carried out at Gulf Extrusions. Gulf Extrusions is dedicated to respond and deliver on time, high quality, tailor-made and cost effective products. The management and staff are committed to implement a comprehensive and integrated Quality Management System in accordance with the International Quality Standards of ISO 9001 and ISO 14001.

Anodizing Finish:

• BS EN 12373-1 2001 Clause 7 (BS:6161 Part 6)• BS:3987 Clause 2, 3, 5, 6• Appendix- A, B, C, D, E, F, G, H, J, K, L Minimum Film Thickness- 16 Microns

Powder Coated Finish:

• BS:6496 Clause: 10.4, 10.5, 10.6, 10.7 & 10.8• ISO 2360 / 2813 / 2409 / 2931• Minimum Film Thickness – 60 Microns

Extrusions Dimensions Tolerances:

• BS EN 755 - 9:2008 • BS EN 12020 - 2:2008• DIN 1748, DIN 17615• ASTM B221

INTERNATIONAL STANDARD COMPLIANCE

42-B

PRODUCT QUALITY CERTIFICATES

Qualicoat (European Powder Coaters Association):• A quality label for coating on metal for Architectural Applications• A product license under the control of EWAA (European Wrought Aluminium Association) in Zurich Switzerland

Qualanod (European Anodizers Association):• A quality label organization to guarantee high quality Aluminium Anodizing.• A product license under the control of EWAA (European Wrought Aluminum Association) in Zurich Switzerland

• SASO

• ESMA

Management:• ISO 9001 (Quality Management System)

• ISO/TS 16949:2009 (Management System)

Environment:• ISO 14001 (Environment Management System)

Membership in International Organization:• AAC member (Aluminium Anodizers Council - USA)• AEC member (Aluminum Extruders Council - USA)• DIN EN 15088

55

QUALITY STANDARD & CERTIFICATIONS

ALLOY 6005A

Element Minimum Maximum

Si 0.50 0.90

Fe - 0.35

Cu - 0.30

Mn - 0.50

Mg 0.40 0.70

Cr - 0.30

Zn - 0.20

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6063


Si 0.20 0.60

Fe - 0.35

Cu - 0.10

Mn - 0.10

Mg 0.45 0.90

Cr - 0.10

Zn - 0.10

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6061


Si 0.40 0.80

Fe - 0.70

Cu 0.15 0.40

Mn - 0.15

Mg 0.8 1.20

Cr 0.04 0.35

Zn - 0.25

Ti - 0.15

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6060


Si 0.30 0.60

Fe 0.10 0.30

Cu - 0.10

Mn - 0.10

Mg 0.35 0.60

Cr - 0.05

Zn - 0.15

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6082


Si 0.70 1.30

Fe - 0.50

Cu - 0.10

Mn 0.40 1.00

Mg 0.60 1.20

Cr 0.04 0.15

Zn - 0.20

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

CHEMICAL COMPOSTIONS

42-B

66

ANODIZING

A wide range of anodizing treatment options are possible for the aluminium profile sections of this system. The color choices from Gulf Extrusions range from Natural, Gold, and Bronze to Spectro colors (Red, Blue, Green, and Gray).

This surface treatment process involves first pre-treatment with scotch brite brushing for the unfinished profiles, and then subsequently fully immersing the aluminium profiles in an acidic electrolyte solution through which electric current is passed creating an anodic film on the profiles ranging from 5-30MICs.

The process is guaranteed and certified for use by QUALANOD - A quality label Organization to guarantee high quality aluminium anodizing and the company’s ISO 9001 certification.

QUALITY STANDARD & CERTIFICATIONS42-B

77

Authorization to use the quality sign

QUALITY STANDARD & CERTIFICATIONS 42-B

88

POWDER COATING

• Horizontal & Vertical Powder coating lines with an Annual Capacity of 24 000 MT Powder Coating BS: 6496 Clause: 10.4, 10.5, 10.6, 10.7, & 10.8 ISO 2360/2813/2409/2931 Minimum Film Thickness - 60 Microns

A wide choice of colors for powder coating can be used for the aluminium profile sections.

From Gulf Extrusions the following powder types are available

• Polyester Façade (PE-F)• Super Durable Façade (SDF) & Hyper Durable Façade (HDF) (Where SDF & HDF are equivalent to Poly-Vinyldine DiFluoride (PVDF) in terms of corrosion performance)• Anti Bacterial (recommended to be used in Hospitals)• Anti Static (recommended for laboratories, electronics assembly buildings) and Heat Resistant in nature.

This surface treatment process involves the following pre-treatment

1. Degreasing2. Washing3. Etching4. Washing5. Chromatising6. Double washing in dematerialized water

Once completed, powder is applied using an electrostatic spraying process with charged powder particles, followed by curing in an oven under a controlled temperature of 180-200C for paint polymerization where the paint layer is at least 60mic.

This whole process is certified for use from QUALICOAT - A quality label for coating on metal for Architectural Applications.

GUARANTEE PERIOD:10 years for PE-F Quality25 years for PE-SDF

QUALITY STANDARD & CERTIFICATIONS42-B

99

Authorization to use the quality sign

QUALITY STANDARD & CERTIFICATIONS 42-B

1010

INTRODUCTION TO THE SYSTEM

The 42 mm Gulf Ex. Hinged Series is a design concept to combine esthetics and performance. Full solution package is supported to fulfill the requirement to cover the needed applications. It is designed for heavy duty use according to the American National Standard. The results has been impressive.All profiles are available in all colors in order to meet today’s modern architectural requirements. For better performance of the System, Alignment cleats for the frame and the shutter are used.

Specially designed EPDM Gaskets are made available with the system to enhance the performance and create easy assembly. Other accessories such as rollers and handles come as part of the system.

Sections:The sections in Gulf Extrusions line are produced by extruding aluminum on a wide range of presses starting with 800 tons to 4400 tons press. They are made of aluminum alloys 6060,6063,6082 and 6005 according to British Standard Specification for extrusion Dimensions Tolerances BS EN 755-9:2008 and BS EN 12020-2:2008.

Frame:Strong cross section profiles of 42mm, a wide range of frames are available to suit most of the required application in the building codes.

Sash: Tubular straight, elegant and stylish of 42mm width. A wide range is available to cover all the needed applications and glass thicknesses.

Assembly:Assembly of the frames is done by 45° cut same as the sashes at a custom 45° cut. All of the mounting components are made of aluminum.

Glazing:Standard or isolating ranges from “6 to 24”mm maintained by two EPDM joint and bead clipped at a minimum height of 15 mm. Bead must be on the side of the installation. The System consists of a different frame and different sash profile that will be used on the four sides, where this systemprovides the options for inward and outward opening. The System covers arch shape , louvers and swing doors

INTRODUCTION TO THE SYSTEM42-C

1111

PROFILES

PROFILES 42-D

12

All dimensions in mmVisible area_ _ _ _ _

PROFILES42-D

Frame Profiles

13

All dimensions in mm _ _ _ _ _Visible area

PROFILES 42-D

Frame Profiles

14


PROFILES42-D

Frame Profiles

15


PROFILES 42-D

Frame Profiles

16


PROFILES42-D

Frame Profiles

17


PROFILES 42-D

Frame Profiles

18


PROFILES42-D

Frame Profiles

19


PROFILES 42-D

Frame Profiles

20


PROFILES42-D

Frame Profiles

21


PROFILES 42-D

Frame Profiles

22


PROFILES42-D

Frame Profiles

23


PROFILES 42-D

Frame Profiles

24


PROFILES42-D

Frame Profiles

25


PROFILES 42-D

Frame Profiles

26


PROFILES42-D

Intermediate Profiles

27


PROFILES 42-D

Intermediate Profiles

28


PROFILES42-D

Bottom Frame Profiles

29


PROFILES 42-D

Bottom Frame Profiles

30


PROFILES42-D

Swing Door Profiles

31


PROFILES 42-D

Sash Profiles

32


PROFILES42-D

Sash Profiles

33


PROFILES 42-D

T-Profiles

34


PROFILES42-D

T-Profiles

35


PROFILES 42-D

T-Profiles

36


PROFILES42-D

Frame Profiles

37


PROFILES 42-D

T-Profiles

38


PROFILES42-D

Complementary Profiles

3939

PROFILE LIST

PROFILE LIST 42-E

40

ProfileReference Profile Section Page

WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

09861

10622

09503

10613

10163

09210

09054

0.503

0.509

0.523

0.590

0.615

0.720

0.829

5.548

5.490

5.562

3.417

6.720

7.560

8.824

3.709

2.431

1.871

6.405

4.650

5.209

5.658

2.405

2.525

2.633

1.052

2.90

3.216

3.939

1.002

0.841

0.736

2.860

1.279

1.453

1.642

12

13

13

12

12

12

13

41


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

13351

10250

10912

21408

10230

10180

09057

1.009

0.554

0.446

0.432

0.485

0.525

0.525

11.761

6.174

1.578

1.072

4.781

4.906

5.237

10.203

4.472

4.290

4.324

1.160

1.375

1.277

2.621

2.591

0.628

0.620

2.031

2.101

2.235

4.415

1.247

1.720

1.818

0.659

0.740

0.702

13

14

14

15

15

14

14

42


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

09912

11057

12440

14488

12535

12885

12933

0.670

0.310

0.753

0.666

0.692

0.757

0.763

6.674

0.254

7.677

6.850

7.104

7.730

7.219

2.621

2.528

8.122

7.189

7.471

8.076

3.970

2.909

0.200

3.384

3.014

3.121

3.406

3.189

1.192

1.018

2.720

2.456

2.557

2.742

1.609

14

14

25

25

25

25

25

43


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

12352

12298

12259

12159

13294

12044

11173

0.715

0.864

0.934

1.135

1.226

1.015

0.689

4.524

12.990

14.007

11.391

12.367

9.999

1.167

6.856

8.900

9.625

16.290

17.195

7.274

2.478

1.713

3.566

3.829

5.145

5.593

4.490

0.684

3.028

3.988

4.309

4.394

4.650

2.561

5.054

25

26

26

26

26

24

16

44


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

10772

09157

10373

09911

21046

10266

09515

0.782

1.369

1.043

1.153

1.196

0.867

0.970

1.301

8.821

5.053

6.50

9.073

4.887

9.454

33.479

101.0

67.501

64.673

67.462

4.026

46.954

0.740

2.121

1.289

1.801

2.111

1.277

1.90

6.309

14.184

9.547

10.751

10.945

6.710

7.731

19

22

22

21

21

19

20

45


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

10838

11656

09053

10310

11693

10425

09907

1.236

0.783

1.116

1.362

0.736

0.704

0.808

11.907

3.628

8.170

10.644

3.393

4.298

5.592

60.118

32.206

50.654

60.339

28.307

21.097

23.069

2.427

1.048

1.962

2.581

0.978

1.134

1.422

10.049

5.712

9.083

10.746

5.206

4.418

5.274

20

19

18

18

16

16

15

46


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

09906

11026

10251

09555

14637

13035

12893

0.808

0.717

0.857

0.827

1.619

1.477

1.340

5.592

4.696

10.169

8.429

36.601

27.276

16.482

23.745

21.605

27.064

25.628

80.212

69.480

53.828

1.422

1.256

2.133

1.721

6.771

7.337

5.091

5.716

4.469

5.468

5.282

14.356

13.431

10.948

15

17

17

17

23

23

24

47


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

13569

13610

12266

12302

12263

12112

12049

2.745

1.587

1.798

1.028

1.083

2.819

2.400

22.790

17.706

19.444

19.352

10.833

31.041

26.384

339.765

100.761

95.408

10.324

20.248

211.815

149.035

5.928

8.431

9.259

5.052

5.158

14.438

12.229

35.774

16.793

17.268

4.913

5.289

27.478

22.134

24

27

27

27

27

29

29

48


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

12797

12177

12441

12713

12059

12795

12261

1.929

1.922

1.488

1.599

1.275

0.937

0.836

21.893

20.570

16.737

17.289

12.370

9.992

8.196

121.231

80.988

62.108

62.562

22.569

18.139

9.469

10.094

9.471

7.654

7.916

5.607

4.477

3.903

18.152

14.208

11.246

11.310

5.659

47.246

3.717

29

28

28

30

30

30

30

49


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

12042

12880

12048

12725

13944

12046

12542

1.128

1.250

0.982

0.861

0.772

0.800

0.723

12.259

12.378

10.076

10.249

9.370

7.340

6.820

21.866

12.787

11.053

9.008

8.117

3.193

2.824

5.837

5.894

4.798

3.153

2.882

3.495

3.247

5.466

3.934

3.40

4.290

3.864

1.382

1.255

32

31

31

31

31

32

32

50


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

12262

12297

13036

12540

12452

12050

12950

0.685

0.605

1.609

1.539

1.470

2.335

1.715

2.934

2.708

32.721

20.956

7.129

25.080

18.715

6.496

5.806

72.074

58.755

47.189

134.435

77.472

1.276

1.177

8.180

5.987

2.247

11.308

8.284

3.091

2.762

13.533

11.675

9.363

20.682

13.473

32

32

33

33

34

34

34

51


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

12156

12541

12043

13945

12726

12051

12370

1.877

1.104

1.233

0.772

0.861

1.060

1.060

19.491

12.341

12.087

9.370

10.249

9.830

9.672

73.359

28.731

23.482

7.858

8.748

11.053

11.536

8.677

5.285

5.236

2.882

3.153

4.164

4.125

13.338

6.456

5.870

3.271

3.667

3.40

3.549

35

35

35

37

36

36

36

52


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

12881

12047

12260

12796

09269

09522

09504

1.395

0.800

0.780

0.605

0.445

0.234

0.249

19.491

3.193

3.008

2.711

3.451

0.041

0.202

5.507

0.528

1.070

0.731

73.359

7.037

6.330

8.677

1.382

1.308

1.179

1.404

0.103

0.204

13.338

2.907

2.611

2.230

3.485

0.685

0.472

36

37

37

37

32

31

38

53


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

09056

09225

11358

09029

10078

09365

01026

0.290

0.165

0.138

0.450

0.345

1.280

0.723

0.217

0.138

0.111

6.240

--

--

--

0.796

0.123

0.060

2.435

--

--

--

0.219

0.147

0.130

1.772

--

--

--

0.523

0.125

0.122

1.309

--

--

--

38

38

38

38

38

38

38

54


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST42-E

09556

09869

21494

21008

14675

14673

14674

0.655

0.584

0.720

0.467

0.688

0.567

0.688

2.139

1.796

4.150

3.431

8.574

2.593

7.084

5.910

5.138

33.012

5.190

7.298

5.552

8.574

1.395

1.166

1.074

0.919

2.638

1.122

2.964

2.814

2.445

5.471

2.288

3.475

2.643

2.638

27

27

20

13

32

31

35

54

PROFILE LIST42-E

55

14672

12300

10524

11377

0.567

0.709

0.242

0.214

5.298

5.737

--

--

2.593

2.802

--

--

2.165

2.370

--

--

1.122

1.218

--

--

37

37

38

39


WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 42-E

5757

ACCESSORIES

42-FACCESSORIES

58

Gasket / AccessoriesReference Section Description Unit

ACCESSORIES42-F

Linear Meter

Linear Meter

Linear Meter

Linear Meter

Pieces

Pieces

Pieces

GE-G-007

GE-G-010

GE-1-42

BRUSH-4MM

SCR-60

SCR-45

SCR-32

FRONT GLAZING GASKETUSED WITH THE FRAME

& SASH PROFILE

GLAZING BEADGASKET

FRAME & SASHGASKET

4.0 MM NORMAL BRUSHFOR SWING DOOR

B 4.8 X 60 - DIN 7981-A2

B 4.2 X 45 - DIN 7981-A2

B 4.2 X 32 - DIN 7981-A2

59

Section Description UnitGasket / Accessories

Reference

ACCESSORIES 42-F

Pieces

Pieces

Pieces

Pieces

SUC-42

SUP-42

HI-42

HA-42

DRAINAGE VALVE

DEFLECTOR

HINGE

HANDLE

6161

ASSEMBLY DRAWINGS

ASSEMBLY DRAWINGS 42-G

62

ASSEMBLY DRAWINGS42-G

63


Bottom Door Section - Inward OpeningDetail - A

64


Top Fixed Door SectionDetail - A1

65


Top Fixed / Opening Door Section-Inward OpeningDetail - A2

66


Left Side Door Section-Inward OpeningDetail - A3

67


Right Side Door Section-Inward OpeningDetail - A4

68


Left Fixed Door SectionDetail - A5

69


Right Fixed Door SectionDetail - A6

70


71


Bottom Door Section-Outward OpeningDetail - B

72


Top Door Section-Outward OpeningDetail - B1

73


Left Side Door Section-Outword OpeningDetail - B2

74


Right Side Door Section-Outward OpeningDetail - B3

75


76


Bottom Door Section-Inward OpeningDetail - C1

77


Bottom Door - Fixed Section-Inword OpeningDetail - C1

78


T-Fixed Section-Inward OpeningDetail - C2

79


Top Door - Fixed Section-Inword OpeningDetail - C3

80


80

Top Door - Open / Fixed Section-Inward OpeningDetail - C4

81


81

T-Top Fixed Section-Inword OpeningDetail - C5

82


Left Side Fixed Section-Inward OpeningDetail - C6

83


Left Side Open / Fixed Section-Inword OpeningDetail - C7

84


Double Leaf Section-Inward OpeningDetail - C8

85


Right Side Open / Fixed Section-Inword OpeningDetail - C9

Insu

late

d g

lass

thic

kne

ss 2

4mm

GE-G-010

GE-G-007

11358

15 Variable

Variable88

8050

3.8

50

42

GE-G-010

GE-G-007

11358

Variable 15

Variable

12725

GE-1-4201026 12156

GE-1-42

86


Right Side Fixed Section-Inward OpeningDetail - C10

87


88


Bottom Window Section-Outward OpeningDetail - D

89


Top Window - Open / Fixed Section-Outword OpeningDetail - D1

90


Top Window - Fixed Section-Outward OpeningDetail - D2

91


Left Side Window / Fixed Section-Outword OpeningDetail - D3

92


Right Side Window - Fixed Section-Outward OpeningDetail - D4

93


Left Side Window-Outword OpeningDetail - D5

94


Right Side Window-Outward OpeningDetail - D6

95


96


Bottom Window Section-Inward OpeningDetail - E

97


Top Window Section-Inword OpeningDetail - E1

98


Left Side Window Section-Inward OpeningDetail - E2

99


Double Leaf Section-Inword OpeningDetail - E3

100


Right Side Window Section-Inward OpeningDetail - E4

101


102


Bottom Swing Door SectionDetail - F

103


Top Swing Door SectionDetail - F1

104


Left Swing Door SectionDetail - F2

105


Double Leaf Swing Door SectionDetail - F3

106


Right Swing Door SectionDetail - F4

107


108

ASSEMBLY DRAWINGS42-G42-G

108

Louver Door Bottom-Outward OpeningDetail - T

109


109

Louver Door Top-Outward OpeningDetail -T1

110


Louver Door Left Side-Outward OpeningDetail - T2

111


Louver Door Right Side-Outward OpeningDetail - T3

112


113113

3D SECTIONS 42-H

3D SECTIONS

114

3D SECTIONS42-H

115

3D SECTIONS 42-H

116

3D SECTIONS42-H

117

3D SECTIONS 42-H

All rights reserved.No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any

means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.

P.O.Box-5598, Dubai, United Arab Emirates • Tel: +971 4 884 6146 • Fax: +971 4 884 6830 Email: [email protected] • Visit us at www.gulfex.com

hinged 42mm - gulf extrusions · 2015. 7. 13. · according to british standard specification for...

Documents