hycrete testing summary - avr inc. · independent shotcrete absorption testing 0.00% 1.00% 2.00%...

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Hycrete, Inc. 1 BSI 1881 Absorption Testing 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 Control 0.5 Gal Hycrete 0.75 Gal Hycrete 1 Gal Hycrete 1.5 Gal Hycrete 2 Gal Hycrete % Absorption Hycrete Concrete Testing Summary WATERPROOFING AND HYDROPHOBIC PROPERTIES Unparalleled Hycrete concrete achieves the highest waterproofing performance ratings of waterproof concrete mix designs. Absorption Testing (BSI 1881- 122) Excellent This test is used as the benchmark for hydrophobic concrete. Low w/c concrete typically tests in the 2%-4% absorption range with BSI 1881-122 testing. Hydrophobic concrete is specified at less than 1% absorption. Hycrete performs at the 0.4% to 0.9% range. South Carolina Independent Lab Testing: 40/60 Structural Mix 0.40 W/C - 611 Type I-II Cement Polycarboxylate Superplasticizer 462 Barell Avenue Carlstadt, NJ 07072 (201) 386-8110 www.hycrete.com

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Page 1: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 1

BSI 1881 Absorption Testing

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

Control 0.5 GalHycrete

0.75 GalHycrete

1 GalHycrete

1.5 GalHycrete

2 GalHycrete

% A

bsor

ptio

n

Hycrete Concrete Testing Summary

WATERPROOFING AND HYDROPHOBIC PROPERTIES Unparalleled Hycrete concrete achieves the highest waterproofing

performance ratings of waterproof concrete mix designs. Absorption Testing (BSI 1881- 122) Excellent This test is used as the benchmark for hydrophobic concrete. Low w/c concrete

typically tests in the 2%-4% absorption range with BSI 1881-122 testing. Hydrophobic concrete is specified at less than 1% absorption. Hycrete performs at the 0.4% to 0.9% range.

South Carolina Independent Lab Testing: 40/60 Structural Mix 0.40 W/C - 611 Type I-II Cement Polycarboxylate Superplasticizer

462 Barell Avenue Carlstadt, NJ 07072

(201) 386-8110

www.hycrete.com

Page 2: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 2

Independent Shotcrete Absorption Testing

0.00%

1.00%

2.00%

3.00%

Control Crystal Growth AmmonniaEmulsion 6

Gallons

Hycrete 1Gallon

% A

bsor

ptio

n B

SI -

1881

Waterproof Performance Specification

Line

Hydrophobic Acceptability

Range

Independent Shotcrete Absorption Testing

0.00%

1.00%

2.00%

3.00%

Control Crystal Growth AmmonniaEmulsion 6

Gallons

Hycrete 1Gallon

% A

bsor

ptio

n B

SI -

1881

Waterproof Performance Specification

Line

Hydrophobic Acceptability

Range

Autogenous Self-Healing of Cracks with Hycrete Admixture Hycrete Admixture has been tested under numerous scenarios in cracked concrete. In a test conducted by Material Service Life, LLC, a Portable Ultrasonic Non-destructive Digital Indicating Tester (PUNDIT device) was used to record pulse velocity through concrete. Sound waves travel faster in uncracked concrete than they do in cracked concrete. The study deliberately cracked the concrete and measured pulse velocity. As cracks heal, velocity of pulses will rise towards the velocity measured in uncracked concrete. As shown in the figure below, Hycrete Admixture, at 1 gallon per cubic yard, fosters faster and 100% complete healing compared to the untreated control sample. Source: Materials Service Life, LLC

Pulse Velocity Recovery (%) of Cracked Concrete With Time (Days)

0%

20%

40%

60%

80%

100%

120%

0 28

Time (days)

Puls

e Ve

loci

ty R

ecov

ery

(m/s

)

56

Control Hycrete Admixture

pulse velocity in uncracked

concrete

Page 3: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 3

Hydrostatic Pressure Resistance ASTM D 5385 PSI HEAD OF WATER PRESSURE Hycrete 1 Gallon per CY 100 231 Feet Resistance Labs, Chicago, IL: Nelson Testing 40/60 Structural Mix .40 W/C 565 lbs. Cementitious 24% Type F Flyash Water Reducer Reduced Chloride Transmission Cups made of concrete with Hycrete Admixture and a control.

NaCl solution was poured into the cups for a 5 week period. As seen, salt leaching was observed in the control and not in the Hycrete admixed sample.

Source: Kansas DOT

Hycrete Admixture Control

Evapo-transpiration Relative Permeability Testing: Performance Hycrete demonstrated a 68% vapor transpiration reduction compared with the control at

90 days. Resistance to capillary flow of water through the concretes was measured using the Kansas evapo-transpiration test, in which a desiccant on one side of a one-inch-thick sample draws water from the other side.

Kansas Department of Transportation: .42 w/c 600 lbs. cement Hycrete 2 Gallons per CY

Evapo-transpiration Relative Permeability Testing

0

20

40

60

80

100

120

140

7 28 56 90

Sample Age

ml/m

in x

100

,000

Control

Hycrete

Page 4: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 4

Rewetting of Slabs Using Hycrete Admixture/Moisture Vapor Emission Reduction Three inch concrete slabs were cast with 1 gallon per cubic yard of Hycrete Admixture. Slabs were dried to a near zero moisture vapor emission state at 100C for 3 days, followed by 1 day cooling. Slabs were immersed in water for 15 minutes. This simulates an intense, 15 minute rain shower. The slabs were allowed to surface dry at 50% RH overnight (15 hours). Moisture vapor emission was measured by ASTM F 1869, which measures moisture vapor emitted over a 3 day period and absorbed by a desiccant. Results clearly show that Hycrete Admixture-enabled concretes absorbed less water (shown on the graphic as results from the British Standard Absorption Test BSI 1881) and emit less water vapor upon rewetting. Source: CTL Group, Skokie, IL; w/c = 0.39; 700 pounds cementitious; 15% Fly Ash

Slab Moisture Vapor Emission Rate After Simulated Rain

ASTM F 1869 Testing by an Independent Laboratory

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10

MVER BS-1881 MVER BS-1881

Moi

stur

e V

apor

Em

issi

on R

ate:

Lbs

./1,0

00 S

q Ft

/Day

0.00%

0.20%

0.40%

0.60%

0.80%

1.00%

1.20%

1.40%

1.60%

1.80%

2.00%

% W

ater Absorption U

nder BS 1881-122

CONTROL HYCRETEADMIXTURE

Page 5: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 5

Chloride Diffusion Comparison CN/SF/F Combonation and Hycrete Concrete

0

10

20

30

40

50

Control CN/SF/FA HYCRETE

Chl

orid

e C

once

ntra

tion

(lbs/

CY)

between A

Surface to .5 Inches.5 to 1 Inch1 to 1.5 Inches1.5 to 2 Inches

CORROSION PROTECTION Chloride Diffusion Reduction Excellent - Outperforms Silica Fume HPC mixes. Independent Testing Lab mixes: w/c 0.40, Admixture: CN (3 gal/cy), Silica Fume (6%), Fly Ash (15%), Hycrete (2 gpy) Double-ASTM G-109 blocks, Salt Ponding Regime 12 weeks of 4 day ponding, then 12 weeks of continuous ponding.

Page 6: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 6

High Endurance Accelerated chloride ion in water ponding cycled with specimen drying. Cycles of 4 days wet plus 3 days dry were maintained over a 4-year period. Samples with Hycrete Admixture remain waterproofed and corrosion inhibited after long term harsh condition accelerated testing. Effectiveness and presence of Hycrete Admixture over time is assessed by measuring iron lost by steel reinforcement bars embedded in the ponded concrete samples as well as measuring chlorides (or lack thereof) at various depths of the concrete. Source: Independent Testing Lab

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

Control Calcium Nitrite Hycrete

Reb

ar Ir

on L

oss (

%) O

ver

204

Wee

ks

Page 7: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 7

Corrosion Protection of Hycrete Admixture in Cracked Concrete Hycrete Admixture has been the focus of a number of government commissioned corrosion inhibition studies. In one such study, 204 weeks of cycled ponding and drying in sodium chloride solution were evaluated for corrosion by macrocell measurements leading to a calculation of iron lost. Both uncracked and cracked specimens were evaluated, and a number of competitive corrosion inhibitors were studied. The results indicate that corrosion is accelerated by cracking and that Hycrete Admixture is able to inhibit corrosion compared to the controls and to calcium nitrite treated specimens in both uncracked and cracked concretes. Source: Independent Testing Lab

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.45

0.5

0.55

0.6

0.65

0.7

0.75

0.8

Crack

ed C

ontro

l

Uncra

cked

Con

trol

Crack

ed C

alcium

Nitr

ite

Uncra

cked

Calc

ium N

itrite

Crack

ed H

ycret

e Admixt

ure

Uncra

cked

Hyc

rete A

dmixtur

e

Reb

ar Ir

on L

oss (

%) O

ver

204

Wee

ks

Page 8: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 8

Example of Corrosion Inhibition from Hycrete Admixture: Performance Hycrete Admixture and rebar in NaCl solution of pH 13 for 28 days illustrated below. Source: Materials Service Life, LLC

Rebar in 6% Hycrete Admixture and NaCl Solution

Rebar in NaCl Solution

No Damage Measured 0.11% Steel Loss

COMPLIMENTARY BENEFITS Adhesive Adhesion to Concrete Treated with Hycrete Admixture Concrete treated with 1 gallon per cubic yard Hycrete Admixture was compared to identically prepared blank concrete for adhesion bond of silicone sealants by GE Silicones. Data shows that Hycrete Admixture does not affect the bond of sealant to concrete and in fact significantly improves the bond when exposure to water occurs. The data indicates that Hycrete Admixture used in this capacity can allow the sealant primer step to be eliminated. (Note: Other sealants were tested with similar results.) Source: GE Silicones Construction Laboratory, Waterford, NY 2006.

Silicone Adhesion to Hycrete Admixture Treated Concrete

0%

20%

40%

60%

80%

100%

14 Day Initial Cure + 1 Day Wet + 7 Days Wet

% A

dhes

ion

Blank Blank with Primer Hycrete Hycrete with Primer

Page 9: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 9

Resistivity of Concrete Treated with Hycrete Admixture Hycrete treated concrete was measured with the intent of maximizing resistivity to prevent the transmission of stray current from an electric trolley line from corroding underground piping. Hycrete Admixture at 1 gallon per cubic yard (designated "H" here) was shown to resist the decrease in resistivity shown by alternative concretes when exposed to water, which is critical to controlling stray currents in environments where rain occurs. Source: Figure reproduced with permission and gratitude to John S. Tinnea & Associates and NACE International from Burke, et. al., Materials Performance, September 2007, pp. 2-8. © NACE International 2007.

GENERAL CONCRETE PROPERTIES Plastic Concrete Properties Workability & Cohesion: Excellent

Page 10: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 10

Set Time, Initial, hrs 4:59 4:39Set Time, Final, hrs 6:05 5:47

Slump and Air Retention

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1

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9

INITIAL 15 min 30 min 45 min 60 min 75 min 90 min 105 min 120 min

SLUMP (in)

AIR (%)

Hycrete Relative Strength Gain Comparison

0

1000

2000

3000

4000

5000

6000

7000

8000

3 7 28 56 182Days

Stre

ngth

(psi

)

Control Mix

Hycrete 1 Gal/CY

Slump Retention: Excellent Air Content: Highly Stable Pacific NW Independent Lab Testing: 40/60 Structural Mix .42 W/C- 590 Lbs Cementitious 20% Class F Flyash Polycarboxylate Superplasticizer Setting Time: Set Neutral (Typically + / - 30 minutes of control) New Jersey DOT Control Hycrete Field Data Hardened Concrete Properties Compressive Strength: Performance Hycrete treated concrete mixes meet ACI strength guidelines requirements for

structural concrete. Kansas Independent Lab Testing: 40/60 Structural Mix 0.40 W/C – 600 lbs Type I - II OPC

Page 11: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Hycrete, Inc. 11

28 Day Compressive Strength

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

C-4068 C-4069 C-4070 C-4071S C-4072 C-4073

Cylinder Number

Stre

ngth

(psi

)

Production Strengths: Meritage Project: Seattle, WA 0.40 wc, 655 cementitious, 1gpy Hycrete Freeze Thaw Durability ASTM C666: Passes Hycrete treated concrete is air entrainable and meets the vigorous demands placed on

concretes used in severe winter weather conditions. (300 + cycles with durability readings of 90+)

Independent Lab Testing Drying shrinkage ASTM C157: Shrinkage of concrete is dependent upon numerous factors. Hycrete Admixtures, in limited testing, has generally been shrink neutral. Nelson Testing Labs, Chicago, IL: 40/60 Structural Mix .40 W/C 565 lbs. Cementitious 24% Type F Flyash Water Reducer

ASTM C157 Drying Shrinkage

0

50

100

150

200

250

300

Control Hycrete 1 Gallon

Shrin

kage

( µ

met

er )

Page 12: Hycrete Testing Summary - AVR Inc. · Independent Shotcrete Absorption Testing 0.00% 1.00% 2.00% ... Control Calcium Nitrite Hycrete ... 204 weeks of cycled ponding and drying in

Shotcrete Performance Rebound: Excellent Odor: Neutral Consolidation: Excellent Stand up: Excellent Set Time: Neutral Absorption: Superior Northern California Independent Lab Testing: 70/30 Shotcrete Mix 780 lbs Cementitious - 25% Slag .38 W/C Water Reducer and Polycarboxylate Superplasticizer

Hycrete Concrete Testing Summary

For more information or any questions, please contact your Hycrete representative.

462 Barell Avenue Carlstadt, NJ 07072

(201) 386-8110

www.hycrete.com

Hycrete, Inc. 12