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Quarry Quarry- - South Eastern South Eastern 

1West Bokaro – Q-SE

es es o aro  o aro  Mining Stream Mining Stream 

West Bokaro Seam Wise Reserve 1.11.2008

West Bokaro 

FRSDump

Dump

Banji

N

DURUN.E.BLOCK

KARMATIA

2West Bokaro – Q-SE

WASHERY

Sec_C

Sect._D

Quarry_SE

Housing

Dump

Dump

G.M. Office

CMC

Mine office

Quarry_AB

Qyarry_E

Central Side

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Our Operations

Blasting Shovelling Dumping

Overburden Removal

Coal Loadin

Drilling

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Coal CrushingCoal

BeneficiationDespatch

Coal Mining & Beneficiation

Measures

Earth filling

Afforestation

Raw Coal Production till FY’20 

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Box Cut 1 & 2

Quarry – SE Workings 

5West Bokaro – Q-SE

Box Cut _3

Box Cut _4

Q-SE Equipment fleet 

Excavators : 6666 ( 4 Shovels : 14.8 m3, 2 Loaders : 15.8 m3• 

Rear Dumpers : 40404040 (95 T• 

Rotary Drills : 7777 (150 mm•.

Graders : 2222 (16 H• 

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Dozers : 7777 TD and 2222 WD.

Explosive Used : SME (Orica• 

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Best Practices

• 7 days working.

• Staggered weekly day of rest and canteen breaks.

• Two grade system without supervisory level.

• Semi-mobile canteens and field offices.

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• Ergonomically designed equipment.

• Competency mapping- 4Q Toyota Model

• Electronic Display Board.

• GPS Online Data Management.

EMPLOYEE SATISFACTION

- Reward & Recognition

- SHABASH

- Attractive Incentive Bonus

- SGA recognition

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- Aspire / SIPs recognition

- Suggestion Reward

- Rewarding Performances in JDCs

- Long Service award ( 20, 25,30,35,40 Years)

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ACHIVEMENT OF THE

TRAINING PROCESSES

REDUCED TRAINING PERIOD (18 TO 6 MONTHS)

GREEN TRAINEES TRAINED AS TRAINERS .

FIELD TRAINING TIME REDUCED DRASITICALLY

FROM SEVERAL MONTHS TO AVERAGE 3 WEEKS.

9West Bokaro – Q-SE

EASY ACCEPTABILITY TO WORLD’S BEST

OPERATING PRACTICES.

TRAINED TO HANDLE ALL POSSIBILE TYPES OF

EMERGENCIES.

ENABLER FOR ACHIEVING BENCHMARK

OPERATING PARAMETERS.

 

SIMULATOR BASED TRAINING

TRG. BY EXPERT INTERNTL’ 

TRAINERS + OJT.

GREEN TRAINING PROGRAMME

10West Bokaro – Q-SE

OUTDOOR ADVENTURE TRG.

BY TSAF.

TECHNICAL TRG. AT SNTI

HMV COURSE AT JSR.

PROCESS ORIENTED TRG. AT

WB.

TRAINING BY OEM’S

OUTDOOR ADVENTURE

TRAINING BY TSAF

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SIMULATOR TRAINING

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SIMULATOR TRAINING

• Teaches correct control procedures from safety, productionand machine wear and tear perspectives.

12West Bokaro – Q-SE

Starting the truck Reversing under a shovel Dumping

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SIMULATOR TRAINING

Simulators...• Creates an environment very similar to a real machine at work

13West Bokaro – Q-SE

SIMULATOR TRAINING

• Exposes the operator to various simulated events… manytoo dangerous or difficult to test for real.

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Dust or Fog Road Surfaces  

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SIMULATOR TRAINING

• Records the operator's reactions together with vital machine

operating information

15West Bokaro – Q-SE

SIMULATOR TRAINING

• Gives out an operator's detailed report, and can "play back"the operator's session to evaluate his performance.

16West Bokaro – Q-SE

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Quarry Production in Process

17West Bokaro – Q-SE

Canteen

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Locker Room

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GREENERY AT SHOPFLOOR

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Quarry SE at Night (Face)

21West Bokaro – Q-SE

Quarry SE at Night (Haul Road)

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Quarry SE at Night (Dump yard)

23West Bokaro – Q-SE

Quarry SE at Night (Installations)

24West Bokaro – Q-SE

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Location

27West Bokaro – Q-SE

A brief history

Management taken over by M/s West Bokaro (P)1952

Mine comes into existence as M/s Bokaro &

Ramgarh Ltd. Management of mine given to M/s

Anderson Wright

1947

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West Bokaro becomes a Division of Tata Steel1972

Ltd., a wholly owned subsidiary of Tata Steel

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Transportation of Material

31West Bokaro – Q-SE

Overland ConveyorOverland Conveyor RopewaysRopeways

Quick Loading Complex, Chainpur

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EMPLOYEE SATISFACTION

- Joint consultation Fora’s

JCCM

(Apex Level)

Frequency

Quarterly

33West Bokaro – Q-SE

Joint Departmental Council

Central Joint Council

(Department Level)

(Divisional Level)

Monthly

Quarterly

CONDUCIVE WORK ENVIRONMENTCONDUCIVE WORK ENVIRONMENT

ISO 14001 Certified

Towards OHSAS 18000 certification

Adoption of Total Productive Maintenance (TPM)

34West Bokaro – Q-SE

Ergonomically Designed equipment

Review of Safety & Environment every Day

Haul Road Profile Mapping (ASI)

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Quality of Life

• Free Electricity & Fuel

• Free Accommodation to employees

• Free Education

• Coaching & Career counseling

35West Bokaro – Q-SE

• c emes e mp oyees am y ene c eme an

Medical Separation Scheme

• Club, Recreation & Community Centers

• Parks & Gardens• 60 bedded hospital

Aspiration

To be the most admired unit in

36West Bokaro – Q-SE

  ……

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End of Presentation 

37West Bokaro – Q-SE