improve statistical process control

Improve Statistical Process Control Continuous improvement into dynamic

processes

www.mynext.it

Improve MES System

ImproveImprove NeXT MES PlatformNeXT MES Platform

Manufacturing Execution SystemManufacturing Execution System

MES Systems are strategic tools for integrated management of production processes informations

Affect considerably company's profitability

Provide information and data aggregated supporting operational decisions

Inefficiency Costs

The goal of The goal of Improve Improve SystemSystem is to is to identify and identify and remove the remove the hidden costs, hidden costs, through the through the methods methods delivered from delivered from SPC Theory.SPC Theory.

Objective

Improvement Activities

Defining goals Evaluating results


Manufacturing Execution SystemManufacturing Execution System

Provide an informatic tool to support Quality, Production and Direction Manager in the evaluation of plant efficiency and real-time quality.

Framework


Manufacturing Execution SystemManufacturing Execution System Software Agents and graphic

components designed for the World Class Manufacturing

Created to follow dynamic processes, like quality systems

Integration guaranteed with the most common ERP Systems

The graphic components are arranged to provide immediatly the required information, is not the user that adapts to the system

Framework

Statistical Process Control - Statistical Process Control - SPCSPC

Application Dashboard Application Dashboard SCADASCADA

Plant Efficiency OEEPlant Efficiency OEE

Kanban Kanban TraciabilityTraciability

Is not a simple software, has no licences

Comunicates through the Browser

You can use everywhere and with any devices

Is not a simple software, has no licences

Comunicates through the Browser

You can use everywhere and with any devices

ImproveImprove

Improve for Papermills System and parameters

Configuration Consumption/costs analysis

of raw materials Center-Line Calendar and CIL

Modules (Cleaning Inspection Lubrication)

Trace of reels produced and quality

Process capability analysis Energy consumption

monitoring and correlation with production flows

ImproveImprove

Sub-systems configuration, setting of CIL and Center-line (process and quality C.L.)

Process Modeling

Intelligent Agents Intelligent Agents FrameworkFramework

Web Intelligent PlatformWeb Intelligent Platform

NextGen F.D.S.NextGen F.D.S.

Setting of variables properties (source, domain, specification limits), select control chart type.

Process Modeling




Define control chart parameters (advanced control chart CUSUM, EWMA, EWMV)

Configure simple mathematical models through elementary functions that correlate more process variables

Process Modeling




Improve Calendar

Manages the temporal flow of information

Center-line and CIL for each shift

Production Changes Daily, weakly, monthly

views

Calendar To Detection

You can Read and Write information in simple forms

ImproveImprove provides provides automatic data automatic data acquisitionacquisition from plant DCS

Highlights the out-of-control variables

Products Quality Control

Every produced reel is traced by Improve, through specific interface with ERP or production systems.

Improve manages the quality controls, provides simple forms depending the working products.

Every produced reel is traced by Improve, through specific interface with ERP or production systems.

Improve manages the quality controls, provides simple forms depending the working products.

Traciability of child reelsImprove trace the association between mother reel and child reel. Therfore it’s possible to identify mother reel knowing child reel.Process history during production flow of a specific reel, is related to the traced unit, also cellulose and chemical consumed.

Improve trace the association between mother reel and child reel. Therfore it’s possible to identify mother reel knowing child reel.Process history during production flow of a specific reel, is related to the traced unit, also cellulose and chemical consumed.

Cellulose Traciability

Pulped Management Recording the usage of

fiber, tracking the lot supplier

Graphical visualization short/long fiber percentage

Development costs of short/long fiber usage

Chemicals consumption and costs

Chemical consumption management

Track lots supplier Flow monitoring Quantitative valorization

of chemicals usage Economic valorization

of chemicals usage

Energy Consumption

Improve runs the monitoring of energy consumption and correlates energy consumption with the production flow. Thus allows to exploit precisely the energy costs for each production order.

Improve runs the monitoring of energy consumption and correlates energy consumption with the production flow. Thus allows to exploit precisely the energy costs for each production order.

Improve acquires the energy data through the plant DCS or through directly linked sensors distributed in specific locations

Real-Time Analisys

Real-time views in TV-LED panels of the acquired and processed data.Instantaneous views of key performance indicators and control charts.

Real-time views in TV-LED panels of the acquired and processed data.Instantaneous views of key performance indicators and control charts.

Production Efficiency Analysis OEE: Overall Equipment Effectiveness

It allows to identify and quantify the major production losses of the plant, and to monitor the efficiency of the production processes.

It allows to identify and quantify the major production losses of the plant, and to monitor the efficiency of the production processes.

Availability (time)

RF

Performance (speed) RV

Quality RQ

Process Capability

Process capability Analysis Frequency histograms

and gaussianity analysis Calculation of Cp, Cpk Mean and standard

deviation Fish-bone diagrams, and

Action Plan

NeXT Systems are based on the new Agents tecnology; an agent borns, lives and dies achieving its goal.

Tecnology

Web-Oriented User Interface; very ergonimic Forms and simple to use.

The usability is our first objective.


Web Intelligent Web Intelligent PlatformPlatform


NeXT tecnology is integrated on opened systems; thus NeXT Systems allow to solve complex problems with high reliability and availability, optimizing the resources.

Tecnology

NeXT platform is heterogeneous.

Multiples agents can live on different Operative Systems and are developed through different developer languages




Improve Modules Price ListModules Price Service

ContractCloud (*)

Base Module (it’s necessary for each other modules)

• Data base System• Field Data Acquisition• CIL and Center Line Calendar

€ 11.500,00 € 1.725,00/year € 2.590,00/year

Statistical Process Control• Control Charts, Action Plain, Fishbone Chart• Process Capability Analysis

€ 4.500,00 € 675,00/year

Overall Equipement Effectiveness• Piece counting, Scrap, Machines Stops• OEE and Kpi Calculation

€ 7.500,00 € 1.125,00/year

Traceability• Raw materials Costs and Consumptions (Chemicals, Fibers)• Finite Products (reel, child reel)• Process Data Association

€ 3.500,00 € 525,00/year

Energy Consumptions• Consumptions and Costs Monitoring (energy, gas, steam, water)• Correlation to production flows• Real-Time Views of Consumptions

€ 4.800,00 € 720,00/year

(*) The Cloud system is optional; in each case (with or without cloud system) it’s necessary a local central unit

Our References

Commercial DepartmentGiampiero [email protected]: 3387633786

Technical DepartmentNicola [email protected]: 3774246814

www.mynext.it [email protected] NeXT Srl Via dell’Artigianato 3/A 60030 Maiolati Spontini(AN)

improve statistical process control

Documents

production systems

process history

mother reel

specific reel

centerline process

realtime quality

quality systemsintegration

quality controls