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Page 1: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

www.tdwilliamson.com

® Registered trademarks of T.D. Williamson, Inc. in the United States and in foreign countries. © Copyright 2014, T.D. Williamson, Inc. All rights reserved. The distribution of this document beyond the intended recipients in whole or in parts is strictly prohibited.

Inline Inspection Technology Overview

Jason M Matocha

Technical Representative

[email protected]

11/12/2015

Page 2: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

References

• API 1160

• NACE SP0102-2010

• API 1163

Page 3: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

API 1160

Page 4: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

ILI Technology Overview

• Caliper

• High Resolution Geometry

• Axial MFL

• Circumferential MFL

• Helical MFL

• Residual Field or Low Field MFL

• Inertial Mapping/XYZ

• Combination Technology

• UT Wall Thickness

• UT Crack Detection

• EMAT

Page 5: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Caliper

• Low Resolution geometry and bore

measurement technology.

• Optimal tool speed 3-5mph.

Page 6: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Caliper

Integrity Assessment

• Dents and bends (detect and size)

• Low resolution geometry technology primarily

used for New Construction inspections.

• Optimal tool speed 3-5mph.

• Gas or Liquid pipelines.

• 6”-48”.

Page 7: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

High Resolution Geometry

Page 8: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

High Resolution Geometry

• Dents, bends, wrinkles, buckles, expanded

pipe, and evidence of strain. (Detect and Size)

• Tool Speed 3-5 mph

• Gas or Liquid pipelines.

• 3” to 56”.

Page 9: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

High Resolution Geometry

0.375” (9.53mm) 0.250” (6.35mm)0.312” (7.93mm)

Estimated WT = (�����)

�Estimated WT =

(�����)

Page 10: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

High Resolution Geometry

Page 11: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Axial MFL

***Magnetic field orientation plays a key role

in detection, identification and sizing.**

Axial FieldAxial Field

Page 12: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Axial MFL

Integrity Assessment

• Metal Loss internal or external. (Detect and

Size)

• Dents, Wrinkles, Laminations and Bends.

(Detect)

• Gas and Liquid pipelines.

• 3”-56”.

Page 13: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Axial MFL

Page 14: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Circumferential MFL (Transverse Field)

Circumferential Field

Page 15: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Circumferential MFL (Transverse Field)

Integrity Assessment

• Metal Loss internal or external. (Detect and Size)

• Selective Seam corrosion external and/or

internal. (Detect)

• Axially oriented crack like manufacturing defects.

i.e. hook cracks, etc. (Detect)

• Dents, wrinkles, laminations and bends. (Detect)

• Gas and Liquid pipelines.

• 6”-36”.

Page 16: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Helical MFL (Spiral Field)

Page 17: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Helical MFL (Spiral Field)

Integrity Assessment

• Metal Loss internal or external. (Detect and

Size)

• Selective Seam corrosion external and/or

internal. (Detect)

• Axially oriented crack like manufacturing

defects. i.e. hook cracks, etc. (Detect)

• Dents, wrinkles, and laminations. (Detect)

• Gas and Liquid pipelines.

• 6”-30”

Page 18: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Residual or Low Field MFL

Integrity Assessment

• Hard Spots (Detect).

• Strain (Detect).

• Gas and Liquid pipelines.

• 8”-30”.

Page 19: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Combination Technologies

• Combine different technologies to allow for a

standalone tool run (4”-56”).

• Tool Speed 3-5 mph.

• Gas or Liquid pipelines.

Page 20: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Combination Technology (GEO+Axial MFL)

Page 21: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Inertial Mapping/ XYZ

• Evidence of strain, bends and curvatures.

(Detect and Size)

• Tool Speed 3-5 mph.

• Sub meter coordinates of pipeline features

(valves, etc.) and anomalies (corrosion, dents,

etc.).

• Gas or Liquid pipelines.

Page 22: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Inertial Mapping/ XYZ

Page 23: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Ultrasonic Wall Thickness

• Induces normal beam UT into pipe wall.

• Liquids only or needs to be run in a batch of

diesel or water.

• Pipeline needs to be very clean and tool speed

needs to be 1-3mph.

• 6”-56”.

Page 24: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Ultrasonic Wall Thickness

Integrity Assessment

• Metal loss internal and external. (Detect and

Size)

• Narrow axial external corrosion. (Detect and

Size)

• Laminations. (Detect and Size)

• Dents, wrinkles and bends. (Detect).

Page 25: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Ultrasonic Crack Detection

• Induces signal into the pipe at a variety of angles.

• Pipeline needs to be very clean and tool speed needs

to be 1-3mph.

• Liquids pipelines only or needs to be run in a batch of

diesel or water.

• 6”-56”.

Page 26: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

Ultrasonic Crack Detection

Integrity Assessment

• Metal loss internal and external. (Detect)

• Selective seam weld corrosion. (Detect and Size)

• Axially oriented SCC, stress fatigue cracks, cracks

and crack like manufacturing defects .(Detect and

Size).

• Narrow axial external corrosion. (Detect and Size)

• Laminations. (Detect and Size)

• Dents, wrinkles and bends .(Detect)

Page 27: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

EMAT

• Electro Magnetic Acoustic Transducer

• Pipeline needs to be very clean and a optimal tool speed around 1-3mph.

• External and internal corrosion, selective seam weld corrosion, axially oriented crack like defects, dents, etc. (Detect)

• Axially oriented SCC, cracks and hard spots. (Detect and Size)

• Gas and Liquids Pipelines.

• 10”-36”.

Page 28: Inline Inspection Technology Overview - Texas Gas · PDF file• API 1160 • NACE SP0102-2010 • API 1163 . API 1160. ILI Technology Overview • Caliper • High Resolution Geometry

® Registered trademarks of T.D. Williamson, Inc. in the United States and in foreign countries.© Copyright 2014, T.D. Williamson, Inc. All rights reserved. The distribution of this document beyond the intended recipients in whole or in parts is strictly prohibited.® Registered trademarks of T.D. Williamson, Inc. in the United States and in foreign countries.© Copyright 2014, T.D. Williamson, Inc. All rights reserved. The distribution of this document beyond the intended recipients in whole or in parts is strictly prohibited.

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