innovations for improved lfg collection - swana...
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Innovations for Improved LFG Collection
Jason MacKenzie, Project Manager
NW Regional SWANA SymposiumTroutdale, Oregon
April 30, 2015
• Engineering & Design– Gas Collection Systems– Biogas Cleanup – Biogas-to-Energy Facilities– High BTU Facilities
• Construction Management & Oversight• Facility Operations• Controls (SCADA) Integrator• Innovative Products
GCCS Innovation
• Innovation because of interest in improved LFG collection– Compliance & Odor– Power Generation– High BTU
OVERVIEW
• LFG Wellhead Control Valves• LFG Wellhead Flow Meters• LFG Well Casing Centralizers• LFG Well Casing Re-Perforation
CONTROL VALVE CONSIDERATIONS
• Fine tune adjustability• Rising stem and graduation marks• Ability to pass liquids and debris in LFG• Pressure drop at 100% open
FINE TUNE ADJUSTABILITY
• Ability to apply each well’s optimum vacuum– Shape of characteristic curve– Ability to move in small increments along the
curve
VALVE CHARACTERISTICS
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FLO
W
VALVE POSITION
2" Polygate 2" Exact Flo 2" Precision Fine Tune 2" Spears Gate Valve
VALVE CHARACTERISTICS
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10%
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0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
FLO
W
VALVE POSITION
2" Polygate 2" Exact Flo 2" Precision Fine Tune 2" Spears Gate Valve
QED $255Landtec$230
PolyGate$160
PVC Gate$65
Spears Y-Globe $205
RISING STEM AND GRADUATION MARKS
• Nice to have, but worth the cost?• Benefits
– Visible indication of valve position– Useful for remote data analysis– Reference point for re-set after temporary shut-off
PRESSURE DROP AT FULL OPEN
• Change in Flow Direction• Constriction• Edges to Cause Turbulence
SPEARS GATE VALVE
• Adequate Adjustability• Non-Rising Stem, 11 rotations• Economical
SPEARS GATE VALVE
SPEARS Y-BODY GLOBE VALVE
• Good Adjustability• Rising Stem, 6.5 Rotations• Graduation mark decal available
SPEARS Y-BODY GLOBE VALVE
LANDTEC E-FLO VALVE
• Conical Y-Body Globe Valve• Good Adjustability• Designed for LFG• Rising Stem, 23 turns• Graduation Marks
QED PRECISION FINE TUNE CONTROL VALVE
• Angle Globe Valve• Very Good Adjustability
– Slits for low flow performance
• Designed for LFG• Rising Stem, 10 Rotations• Graduation Marks
POLYGATE VALVE
• HDPE Construction• Un-obstructed Liquid Passage • Designed for LFG• Good Adjustability• Rising Stem
– 8 Rotations (2”)– 12 Rotations (3”)
2” Control Valve Summary
Valve Price Adjustability Rising Stem GraduationMarks
Spears PVC Gate $65 Adequate No No
PolyGate® $160 Good Yes No
Spears Y-Body $205 Good Yes Yes*
Landtec E-FLO $230 Good Yes Yes
Precision Fine Tune ™ $255 Very Good Yes Yes
Yes* = Graduation mark decal available
3” Control Valve Summary
Valve Price Adjustability Rising Stem GraduationMarks
Spears PVC Gate $355 Adequate No No
PolyGate® $365 Good Yes No
Precision Fine Tune ™ $425 Very Good Yes Yes
Spears Y-Body $475 Good Yes Yes*
Yes* = Graduation mark decal available
FLOW METERS
• Categories for Flow Meter Technologies– Pitot Tube– Orifice Plate– Flo-Wing Meter (Venturi)– Thermal Mass (Calorimetric)
PITOT TUBE
PHighPLow
PITOT TUBE
• Advantages– Accurate when sized correctly– Low vacuum loss
• Dis-Advantages– Impacted by water droplets and debris– Not accurate at low flows because of low DP– Reduced wellhead size recommended for lower
flow rates
ORIFICE PLATE
PHigh PLow
ORIFICE PLATE
• Advantages– Accurate when sized correctly– Interchangeable plates to accommodate low flows
• Dis-Advantages– Impacted by turbulence and liquids near
monitoring ports– Liquids accumulate and/or freeze on the plate– Narrow measurement range per insert– High DP = high vacuum loss
FLO-WING METER (VENTURI)
PHigh PLow
FLO-WING METER (VENTURI)
• Advantages– Wide flow measurement range– Unobstructed liquid passage– Accurate and repeatable measurement– Contoured to minimize downstream loss
• Dis-Advantages– Smaller wellhead needed for wells at very low
flow rates (<3 scfm)
THERMAL MASS (CALORIMETRIC)
• Heat dissipation corresponds to flow rate TempHeatedTemp
TempHeatedTemp
THERMAL MASS (CALORIMETRIC)
• Advantages– Less cost per wellhead– Low pressure loss
• Dis-Advantages– More equipment to carry during tuning– Impacted by water on heated probe
WELL CASING CENTRALIZERS
WELL CASING CENTRALIZERS
• Recommended 20’ Vertical Spacing– Maintains clearance from waste during installation– Straightens casing to support down-well pumps
and re-perforation equipment– Two-part model from ISCO reduces cost by
maximizing shipping density
WELL RE-PERFORATION APPLICATIONS
• Re-Perforation Applications– Insufficient perforation coverage– Plugged perforations– Non-perforated risers
THE TERMITE
• Compact & automated system• Field-replaceable ½” drill bits• Drills 6” and 8” plastic casings• DC motor housing purged and
pressurized with inert gas
THE TERMITE
• Restore existing LFG wells
Thank You
• For providing information and materials for use in this presentation
HAVE QUESTIONS? WE HAVE ANSWERS.
Ph: 541.549.8766 | Fx: 541.549.190115820 Barclay Drive | Sisters, OR 97759
www.ENERGYneeringSolutions.com