instruction manual for controller

5/28/2018 Instruction Manual for Controller

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Operation of the UPS control ler

at user and conf igurator level(Release 3.0)


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Table of contents Page

1 General description 31.1 Introduction 3

2 Mimic diagram 42.1 Main menu 42.2 Log IN / OUT 42.3 Operator assistant 52.4 Messages / Clearing the event store 52.5 Configuration 9

2.5.1 Station type 92.5.2 Date / Time 102.5.3 Remote contacts 102.5.4 Modem / SMS Configuration (optional) 122.5.5 Configure GSM modem 132.5.6 SMS Events (optional) 132.5.7 Remote control via serial interface and modem 142.5.8 Display panel 142.5.9 Screen saver 16

2.6 Maintenance intervals 162.7 Menu overview 17

2.7.1 Device ID 172.8 Rectifier configuration 18

2.8.1 Switching operations 182.8.2 Rectif ier status 192.8.3 Nominal values / Supervision settings 202.8.4 Calibration of measuring values at PCB change 222.8.5 Boost charge configuration (Option) 222.8.6 Temperature tracking (Option) 232.8.7 Battery-Test (Option) 242.8.8 Special charge (Option) 302.8.9 Battery current ripple supervision 31

2.9 Configuration of the inverter 312.9.1 Switching operations 322.9.2 INV.-Status 322.9.3 Nominal values / Supervision settings 332.9.4 Calibrating measuring values at PCB change 34

2.10 Bypass Configuration 352.10.1 Status changes 352.10.2 Bypass status 352.10.3 Nominal values / Supervision settings 362.10.4 Calibrating of measuring values at PCB change 37

3 Access r ights to conf iguration menus 374 Menu structure 385 List of signals 426 Maintenance 47


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1 General description

Note:All screen views in this document are typical examples. Real values and displayedsoftkeys can vary according to the operating mode and the type of plant.

1.1 Introduction

The equipment is operated by touching the operating unit display panel. Most of theequipment parameters and equipment status indications can be displayed andchanged in this way. The basic display panel layout is as follows:

Measured values and utilization bar diagrams can also be displayed.Failures affecting the flow of energy are shown in red.

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Gustav Klein08:33:41 07.01.03

User config.

Company

logo

Energy flow marked in

blue

System timeUser logged-on as

Softkeys for changing status A flashing red mark downright indicates a failure

A functional module can beselected by touching itssymbol. A blue frame indi-cates that the module hasbeen selected.

?

Start button foroperator assis-tant


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2 Mimic diagram

2.1 Main menu

2.2 Log IN / OUT

Access to the controller for operating, configuring and servicing purposes is restrictedby password. The 3-stage password system (User/Configurator/Service) ensures thatonly authorized access to the control facilities is possible. Configuration menus andsoftkeys to which access has not been authorized are not displayed at all.

Softkey bar on the log-in/ out screen.

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Gustav Klein08:33:41 07.01.03

User config.

logIN / OUT

eventstore con-figuration

mainten.-intervals

overview

Set the mainte-nance intervals

User log on withpassowrd en-quiry

Configuration ofscreen, remotesignals and themodem

Overview ofavailableoperatinglevels

Event store isdisplayed

Rectifier op-eration andstatus

Inverter op andstatus

Bypass opera-tion and status

Operator is currently logged inas user.

?

esc Log out Login user Login conf.Login service Password

change


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After "password change" has been selected, first the old password must be enteredand then the new password twice. A delay can be set for an automatic forced log outafter the last entry (0 = no automatic log out).

The default passwords are:

User level: EGBConfigurator level: EGB

The operator-level password can be reset to EGB at the configuration level.

The service log-on is reserved for the staff.

2.3 Operator assistant

When the operator assistant is called up on the softkey with the question mark, theoperator will receive concrete instructions for a start-up or shut-down. The interactiveguide recommends the next useful action and monitors its execution. The execution ofthe switching actions, however, always remains in the hands and responsibility of theoperator.

2.4 Messages / Clearing the event store

The event store can hold 512 event messages in a ring store. The latest event mes-sage then overwrites the oldest event message.

The events are classified in the following stages of urgency:

User: Operator triggers an event.

Hint: A condition has changed.

Warning: Abnormal condition not adversely affecting the loads.

Alarm: Critical fault.

The event messages are registered with a time resolution of 4 ms.A sequential event number, the time of the event, the type of event and the event text

are stored for every event message.

The configurator is authorized to clear and configure the event message display. Inthis view individual event categories can be suppressed.


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Press "config." and the following softkeys will appear:

Key panel for filter configuration.

Table of the possible event messages:

CAN: Interface rect. ok Hint

CAN: Interface rect. fault Alarm

CAN: Interface inv. ok. Hint

CAN: Interface inv. fault Alarm

CAN: Interface bypass ok Hint CAN: Interface bypass fault Alarm

CAN: bus: ok Hint

CAN: bus: warn Warning

CAN: bus: bus-off Alarm

Operating unit successfully started Hint

Event store cleared User

Rect: manual ON User

Rect: manual OFF User

Rect: ON Hint

Rect: OFF Hint

Rect: Mains ok. Hint

Rect: Mains fault Warning

Batt: manual boost charge ON User

Batt: manual boost charge OFF User

Batt: automatic boost charge ON Hint Batt: automatic boost charge OFF Hint

Batt: Boost charge active Hint

Batt: Boost charge finished Hint

Batt: manual equal. charged ON User

Batt: manual equal. Charged OFF User

Return clear

Switch over tofilter menu

Clear the eventmessage store

Con-figurationReturn

Paging through theevent message store

No. Time Type Text

0001 11:26:00:952 07.01.03 OperationEvent message store cleared

Return AlarmWarning

Hint User

Filter to determine which type of eventmessage is displayed.

Filter Serialprint

Output eventmessage store onserial ort


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Batt: Equalizing charge active Hint

Batt: Equalizing charge finished Hint

Rect: PS overtemp. warning Warning

Rect: PS overtemp. Switch-off Alarm

Rect: PS temp. sensor fault Warning

Rect: Stop Alarm

Rect: Stop Reset User

Rect: DC overvoltage Warning Rect: No DC overvoltage Hint

Rect: Batt. voltage low. Warning

Rect: Voltage level reached Hint

Batt: Deep discharge warn Warning

Batt: Deep discharge Alarm

Rect: Batt. available Hint

RECT: fuse fault Alarm

RECT: fault Alarm

RECT: fault eliminated Hint

RECT: manual remote controlled User

RECT: Remote ON User

RECT: Remote OFF User

RECT: Overload Warning

RECT: Overload shutdown Alarm

RECT: Ripple current Warning RECT: Ripple current shutdown

Batt:volt. below RECT volt. Alarm

Login configuration User

Login service User

Logoff config./service User

Summertime ON Hint

Summertime OFF Hint

Batt: fan fault Warning

Batt: Temperature sensor fault Warning

Batt: Temperature sensor ok Hint

Batt: Temperature too low Warning

Batt: Temperature too high Warning

Batt: Temperature ok. Hint

Batt: Test started User

Batt: Test manual aborted User Batt: Test in progress Hint

Batt: Capacity adequate Hint

Batt: Cap. Not adequate Warning

Batt: Test aborted Warning

Batt: Voltage level reached Hint

Batt: Voltage level too low Warning

INV.: manual ON User

INV.: manual OFF User

INV.: ON Hint

INV.: OFF Hint

INV.: output voltage fault Warning

INV.: output voltage ok. Hint

INV.: AC overvoltage Alarm

INV.: PS overtemp. warning Warning

INV.: PS overtemp. Switch-off Alarm INV.: PS Temp. sensor fault Warning

INV.: Stop Alarm

INV.: Stop reset User

INV.: Frequency crystal synchronized Hint

INV.: Release mains synchronisation Hint

INV.: Frequency line synchronized Hint

INV.: Frequency sync. blocked Warning

INV.: Phase fault mains Warning

INV.: Normal load Hint

INV.: Overcurrent > 100% Warning



INV.: DC overvoltage Alarm

INV.: No DC overvoltage Hint

INV.: Filter not charged Hint (only INV. Equip) INV.: Filter charged Warning (only INV. equip)

INV.: Input below charge level Warning

INV.: Input over charge level Hint

INV.: Batt. deep discharge warn Warning


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INV.: Battery deep discharged Alarm

INV.: Battery available Hint

INV.: is master Hint

INV.: is slave Hint

INV.: General fault Alarm

INV.: General fault eliminated Hint

INV.: Fuse fault Alarm

INV.: Manual remote controlled User INV.: Remote ON User

INV.: Remote OFF User

INV.: Phase mains ok. Hint

INV.: Overload stop Alarm

Byp: Continuous operation User

Byp: Standby operation User

Byp: INV.Startup operation User

Block operation: single equip. User

Block operation: redundancy User

Block operation: parallel User

Byp: INV switch ON Hint

Byp: INV switch OFF Hint

Byp: Mains switch ON Hint

Byp: Mains- switch OFF Hint

Byp: Switch locked Alarm Byp: Switch lock reset User

Byp: Phase failure to master INV. Warning

Byp: synchronous to master INV. Hint

Byp: Bypass mains fault Warning

Byp: Bypass mains ok. Hint

Byp: UPS voltage fault Alarm

Byp: UPS voltage ok. Hint

Byp: INV. Volt. fault (Delta U) Warning

Byp: Mains volt. fault (Delta U) Warning

Byp: PS overtemperature (Warning) Warning

Byp: PS temp. sensor fault Warning

Byp: Manual bypass ON User

Byp: General fault Alarm

Byp: Egneral fault eliminated Hint

Byp: Fuse fault Alarm Byp: manual remote controlled User

Byp: Remote: bypass op. User

Byp: Remote: inverter operation User

Byp: phase rotation fault Alarm

Parallel operation fault Warning

Parallel operation ok. Hint

Manual bypass OFF User

Electronic switch coupled User

Electronic switch decoupled User

Auxiliary voltage fault Alarm

Auxiliary voltage ok. Hint

RTC running User

RTC change finished User

Special signal 1 Warning Chap. 2.4.2 Sign. Special signal 2 Warning Chap. 2.4.2 Sign.

RECT/INV./Byp: [Special signal1/2] Alarm

RECT/INV./Byp: [Special signal 3/4] Warning

RECT/INV./Byp: [Special signal 5] Hint


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2.5 Configuration

The following functions can be configured by pressing the "Configuration" softkey onthe main screen:

Station type

Date / Time

Signals

Modem

Screen conf.

2.5.1 Station type

This is where the station properties can be configured.

The items UPS-/INV.-/RECT station, 3-phase/1-phase and joint/separate/no manualbypass are default settings and cannot be changed.Single/ parallel operation (n-operation), redundant operation (n+1 operation) and cen-tral bypass can be changed.

The manufacturer icon can be changed.Monitoring of the battery fan can be activated and deactivated.Battery temperature sensor can be activated.

ReturnDate/Time

Signals ModemScreendisplayStation type

Return

UPS station

Select

Single operation

3-phase

No Icon

Common man. by-

REC station

Redundant op.

No man. bypass

Batt. fan sensor

INV station

Parallel op.

1-phase

Icon: EGB

ext. man. bypass

Batt.-temp. sensor Central bypass


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2.5.2 Date / Time

This softkey enables the system clock to be set.

Select year, month, day, hours, minutes, seconds, then enter a new value on the key-pad and press Enter.The values are written permanently into the real time clock bypressing the softkey Set.

When Summertime automatic is activated, the time is changed automatically (lastSunday in March and October), a manual change is another alternative.When summertime is activated, the time appears on the main screen with a leadingS.

2.5.3 Remote contacts

The remote alarms and internal alarms and indications can be checked on this screen.A config., resp. service log-in is required to change the signals.

Apart from the remote signal relays, the logical operation for RECT fault, INV. faultand bypass fault can be changed.

Special signal 1 and special signal 2 are additional signals, whose text is freely pro-grammable. Their message texts will be automatically displayed on the main screen.

Special signals are additional freely programmable signals for the status and the eventstore (separately for REC, INV., Bypass)

Return Setenter

Year: 05

Month: 01

Day: 03

Hours: 13

Minuts: 01

Seconds: 36

7 8 9

4 5 6

1 2 3

0 .

instruction manual for controller

Documents

bypass configuration

measured values

real values

calibrating measuring

rectifier configuration

bypass status

status changes

changing status