introduction to cad cam in industries

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PRESENTED BY:- A.N.KHUDAIWALA A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

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Page 1: Introduction to CAD CAM in industries

PRESENTED BY:-A.N.KHUDAIWALA

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 2: Introduction to CAD CAM in industries

CAD & CAM’S USE IN INDUSTRIESCAD & CAM is concerned with application of

computers to various deptts. Starting from design office to production deptt., To machine shops & assembly shops, to inspection & quality control deptts., Right through to the finished parts store.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 3: Introduction to CAD CAM in industries

COMPUTER AIDED DESIGNS(CAD)CAD can be defined as use of computers to

aid the design process.CAD systems are being used in various

stages of design ,development & manufacturing such as conceptual design, analysis, rapid prototyping, documentation and manufacturing.

CAD methods are being used in design of engineering components, automobiles, aircrafts, buildings, textiles etc.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 4: Introduction to CAD CAM in industries

Computer applications in designDESIGN

CONCEPTUALIZATION

DESIGN MODELING AND SIMULATION

SYNTHESIS

DESIGN ANALYSIS

DESIGN OPTIMIZATION

DESIGN TESTING & EVALUATION

DESIGN DOCUMENTATION & COMMUNICATION

SOLID MODELLING

IDEAS, PRO/E, ANASYS

OPTIMIZATION BASED

SOFTWARESEVALUAITION & DESIGN REVIEW

AUTOMATED DRAFTING

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 5: Introduction to CAD CAM in industries

IMPORTANCE & NECESSITY OF CADAs computers can store & handle large amount

of engg. Data which can be used in various stages of design, process planning, manufacturing, analysis etc.

Complex geometrical shapes can be visually checked & inspected using 3D models.

CAD packages can be employed for design analysis and optimization before actually implementing the design.

It makes design modeling and simulation an easy task.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 6: Introduction to CAD CAM in industries

IMPORTANCE & NECESSITY OF CAD (contd.)

Product design & development cycle can be markedly reduced which in turn reduces lead time.

Design is an interactive process so various alternative designs can be easily compared using CAD & the best one can be implemented.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 7: Introduction to CAD CAM in industries

CAD SOFTWARES•IDEAS

•PRO/ENGINEER

•CATIA

•SOLID EDGE

•AUTO CAD

•SOLID WORKS

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 8: Introduction to CAD CAM in industries

COMPUTER AIDED MANUFACTURING (CAM)CAM may be defined as any support that can be

provided by computers in manufacturing a given product.

Computers can be used for operation and control of a manufacturing process.(Direct Role)

Computers can be used for process planning, NC part programming, material handling and storage, inspection, inventory control and quality control.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 9: Introduction to CAD CAM in industries

COMPUTER AIDED MANUFACTURING (CAM) Cam uses NC( numerical controlled) machines and

CNC( computer numerical controlled ) machines with the help of NC programs and APT programs.

With the help of these programs we can control the motion of machines such as milling, drilling, cutting etc.

In NC part programming we have to enter a sequence of instructions and machines work accordingly. For Ex.

M00- PROGRAM STOP M06- TOOL CHANGE

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 10: Introduction to CAD CAM in industries

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 11: Introduction to CAD CAM in industries

COMPUTER AIDED MANUFACTURING (CAM)

In APT we have to give motion statements like GOTO, FROM,POINT etc.

With the help of CAM, machines work as per requirement and thus,

1. Increases accuracy and productivity.2. Reduces cost of production, set up time

and scrap.3. Reduces direct labour and workpiece.4. Make design changes and prototypes

making easy

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 12: Introduction to CAD CAM in industries

Industrial robotsEven robots have been designed by using

CAD & CAM methods and controlled by using languages VAL, ROBEX, AML, HELP etc.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 13: Introduction to CAD CAM in industries

The Manufacturing Process

The Design Process

Synthesis Analysis The CAD Process

The CAM Process

Design needs

Design definitions, specifications, and requirements

Collecting relevant design information and feasibility study

Design conceptualization

Design modeling and simulation

Design analysis

Design optimization

Design evaluation

Design documentation and communication

Process planning

Order materials

Design and procurement of new tools

Production planning

NC, CNC, DNC programming

ProductionQuality control

Packaging

Marketing

Shipping

Typical Product Life Cycle

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 14: Introduction to CAD CAM in industries

CAD/CAM and the new Environment

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 15: Introduction to CAD CAM in industries

Implementation of a Typical CAD Process on a CAD/CAM system

Delineation of geometric model

Definition translator

Geometric model

Design and Analysis algorithms

Drafting anddetailing

Documentation

To CAM Process

Interface algorithms

Design changes

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 16: Introduction to CAD CAM in industries

AUTOMATION

It deals with application of mechanical, electronic, computer and information technology based systems to operate & control production.

CAD & CAM are parts of AUTOMATION.There are 3 types of AUTOMATION:-1.Fixed Automation2.Programmable Automation3.Flexible Automation Industries select a type of automation according

to its different batches of production.

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 17: Introduction to CAD CAM in industries

A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

BENEFITS OF CAD/CAM• To increase productivity of the designer

•To improve quality of the design

•To improve communications

•To create a manufacturing database

•To create and test toolpaths and optimize them

•To help in production scheduling and MRP models

•To have effective shop floor control

Page 18: Introduction to CAD CAM in industries

Advantages of CAD/CAM systems

Greater flexibility. Reduced lead times. Reduced inventories.Increased Productivity. Improved customer

service. Improved quality. Improved

communications with suppliers.

• Better product design.

• Greater manufacturing control.

• Supported integration.

• Reduced costs.• Increased utilization.• Reduction of

machine tools.• Less floor space.A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR

Page 19: Introduction to CAD CAM in industries

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