introduction to statistical quality control, 5th edition · pdf filetitle: introduction to...
TRANSCRIPT
Ayundyah Kesumawati
Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 2
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 3
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 4
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 5
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 6
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 7
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 8
CUSUM STATUS
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 9
MINITAB VERSION OF CUSUM
STATUS CHART
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 10
MINITAB calculates
the lower cusum this
way
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 11
CUSUM DENGAN
MINITAB
Data lama waktu (tahun) hidup mikrofon sampai rusaknya.
Spesifikasi perusahaan: 2 tahun.
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 12
Data
3 1
1 3
1 5
3 1
3 3
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 13
TABULAR CUSUM
μ1 adalah rata-rata dari sampel = 2,4
σ tidak diketahui, maka diestimasi dengan standar deviasi
= 1,35
K = (| μ1 – μ0|) / 2 = 0,2
h = 5.K = 1
H = σ.h = 1,35
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 14
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 15
TABULAR CUSUM DENGAN
MINITAB
Stat >> Control-ChartS >> CUSUM
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 16
TABULAR CUSUM
Klik Options
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 17
V-MASK CUSUM
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 18
V-MASK CUSUM
K = (| μ1 – μ0|) / 2
h* = h/2
d = h*/K
Contoh:
Data lama waktu (tahun) hidup mikrofon sampai rusaknya.
Spesifikasi perusahaan: 2 tahun.
Data
3 1
1 3
1 5
3 1
3 3
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 19
V-MASK CUSUM
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 20
V-MASK CUSUM
Misal observasi ke 8 adalah outlier.
Bagaimana diagram cusum yang lebih tepat???
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 21
V-MASK CUSUM
• K = (| μ1 – μ0|) / 2
• h* = h/2
• d = h*/K
Rumus di atas tidak mutlak.
Pada beberapa kasus terkadang dipilih K = 0.5 karena pergeseran mean proses yang ingin dideteksi berada dalam rentang 1.
Terkadang pula dipilih nilai h = 4 atau 5, tergantung keperluan.
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 22
V-MASK CUSUM
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 23
V-MASK CUSUM
Stat >> Control-ChartS >> CUSUM
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 24
V-MASK CUSUM
TASK STATISTICAL QUALITY CONTROL
1. The data that follow give the number of nonconforming bearing and seal
assemblies in samples of size 100. Construct a fraction nonconforming
control chart for these data. If any points plot out of control, assume that
assignable causes can be found and determine the revised control limits.
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 25
Sample Number
Number of
Nonconforming
Assemblies
Sample Number
Number of
Nonconforming
Assemblies
1 7 11 6
2 4 12 15
3 1 13 0
4 3 14 9
5 6 15 5
6 8 16 1
7 10 17 4
8 5 18 5
9 2 19 7
10 7 20 12
2. Based on the following data, if an np chart is to be established, what
would you recommend as the center line and control limits ?
Assume that n = 500
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 26
Day Number of Nonconforming Units
1 3
2 4
3 3
4 2
5 6
6 12
7 5
8 1
9 2
10 2
3. A maintenance group improves the effectiveness of its repair work
by monitoring the number of maintenance requests thet require a
second call to complete the repair. Twenty weeks of data are
available
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 27
Week Total
Request
Second
Visit
Required
Week Total
request
Second
Visit
Requeried
1 200 6 11 100 1
2 250 8 12 100 0
3 250 9 13 100 1
4 250 7 14 200 4
5 200 3 15 200 5
6 200 4 16 200 3
7 150 2 17 200 10
8 150 1 18 200 4
9 150 0 19 250 7
10 150 2 20 250 6
4. Bath concentrations are measured hourly in a chemical process. Data (in ppm) for
the last 32 hours are shown here (read down from left).
The process target is 𝜇0 = 175 ppm.
a. Estimate the process standart deviation
b. Construct a tabular cusum for this process using standardized values of h = 5 and k =
1/2
Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.
Copyright (c) 2005 John Wiley & Sons, Inc. 28
160 186 190 206
158 195 189 210
150 179 185 216
151 184 182 212
153 175 181 211
154 192 180 202
158 186 183 205
162 197 186 197