introduction to statistical quality control, 5th edition · pdf filetitle: introduction to...

28
Ayundyah Kesumawati

Upload: vokhue

Post on 06-Feb-2018

222 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Ayundyah Kesumawati

Page 2: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 2

Page 3: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 3

Page 4: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 4

Page 5: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 5

Page 6: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 6

Page 7: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 7

Page 8: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 8

Page 9: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

CUSUM STATUS

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 9

Page 10: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

MINITAB VERSION OF CUSUM

STATUS CHART

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 10

MINITAB calculates

the lower cusum this

way

Page 11: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 11

Page 12: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

CUSUM DENGAN

MINITAB

Data lama waktu (tahun) hidup mikrofon sampai rusaknya.

Spesifikasi perusahaan: 2 tahun.

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 12

Data

3 1

1 3

1 5

3 1

3 3

Page 13: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 13

Page 14: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

TABULAR CUSUM

μ1 adalah rata-rata dari sampel = 2,4

σ tidak diketahui, maka diestimasi dengan standar deviasi

= 1,35

K = (| μ1 – μ0|) / 2 = 0,2

h = 5.K = 1

H = σ.h = 1,35

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 14

Page 15: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 15

TABULAR CUSUM DENGAN

MINITAB

Stat >> Control-ChartS >> CUSUM

Page 16: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 16

TABULAR CUSUM

Klik Options

Page 17: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 17

V-MASK CUSUM

Page 18: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 18

V-MASK CUSUM

K = (| μ1 – μ0|) / 2

h* = h/2

d = h*/K

Contoh:

Data lama waktu (tahun) hidup mikrofon sampai rusaknya.

Spesifikasi perusahaan: 2 tahun.

Data

3 1

1 3

1 5

3 1

3 3

Page 19: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 19

V-MASK CUSUM

Page 20: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 20

V-MASK CUSUM

Misal observasi ke 8 adalah outlier.

Bagaimana diagram cusum yang lebih tepat???

Page 21: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 21

V-MASK CUSUM

• K = (| μ1 – μ0|) / 2

• h* = h/2

• d = h*/K

Rumus di atas tidak mutlak.

Pada beberapa kasus terkadang dipilih K = 0.5 karena pergeseran mean proses yang ingin dideteksi berada dalam rentang 1.

Terkadang pula dipilih nilai h = 4 atau 5, tergantung keperluan.

Page 22: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 22

V-MASK CUSUM

Page 23: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 23

V-MASK CUSUM

Stat >> Control-ChartS >> CUSUM

Page 24: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 24

V-MASK CUSUM

Page 25: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

TASK STATISTICAL QUALITY CONTROL

1. The data that follow give the number of nonconforming bearing and seal

assemblies in samples of size 100. Construct a fraction nonconforming

control chart for these data. If any points plot out of control, assume that

assignable causes can be found and determine the revised control limits.

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 25

Sample Number

Number of

Nonconforming

Assemblies

Sample Number

Number of

Nonconforming

Assemblies

1 7 11 6

2 4 12 15

3 1 13 0

4 3 14 9

5 6 15 5

6 8 16 1

7 10 17 4

8 5 18 5

9 2 19 7

10 7 20 12

Page 26: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

2. Based on the following data, if an np chart is to be established, what

would you recommend as the center line and control limits ?

Assume that n = 500

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 26

Day Number of Nonconforming Units

1 3

2 4

3 3

4 2

5 6

6 12

7 5

8 1

9 2

10 2

Page 27: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

3. A maintenance group improves the effectiveness of its repair work

by monitoring the number of maintenance requests thet require a

second call to complete the repair. Twenty weeks of data are

available

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 27

Week Total

Request

Second

Visit

Required

Week Total

request

Second

Visit

Requeried

1 200 6 11 100 1

2 250 8 12 100 0

3 250 9 13 100 1

4 250 7 14 200 4

5 200 3 15 200 5

6 200 4 16 200 3

7 150 2 17 200 10

8 150 1 18 200 4

9 150 0 19 250 7

10 150 2 20 250 6

Page 28: Introduction to Statistical Quality Control, 5th edition · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/1/2016 2:31:39

4. Bath concentrations are measured hourly in a chemical process. Data (in ppm) for

the last 32 hours are shown here (read down from left).

The process target is 𝜇0 = 175 ppm.

a. Estimate the process standart deviation

b. Construct a tabular cusum for this process using standardized values of h = 5 and k =

1/2

Chapter 8 Introduction to Statistical Quality Control, 5th Edition by Douglas C. Montgomery.

Copyright (c) 2005 John Wiley & Sons, Inc. 28

160 186 190 206

158 195 189 210

150 179 185 216

151 184 182 212

153 175 181 211

154 192 180 202

158 186 183 205

162 197 186 197