itp for lpseperator

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AL JALHAMI Sl No. Activity Description Acceptence Criteria Responsibility AL-JALHAMI INSPE Ref Doc Verify Doc Jalhami 1 Documents Approval 1.1 Drawings. SAES-A-202 Review Project Specification Drawings H 1.2 Installation Procedure for Walkway and Stairs Review QA/QC Engineer Project Specification Drawings H 1.3 ASME Sec- IX Review QA/QC Engineer Project Specification Drawings H 2 Materials 2.1 Visual & Dimensional check for new materials. 100% QCI Project Specification Material test cetrificates R 3 Pre-fabrication 3.1 100% QCI Project Specification Drawings H 3.2 100% QCI Project Specification Drawings H 3.3 100% QCI Project Specification Drawings H 4 4.1 100% QCI Project Specification Drawings H 4.4 100% QCI Project Specification Drawings H 4.3 100% QCI Project Specification Drawings H 4.5 Visual Inspection of all welded joints. 100% QCI Project Specification Drawings H 5 Galvanization INSPECTION AND TEST PLAN CONTRACT NO : HT 003 SS 11 DOCUMENT NO. : ITP/M-102B/00, Rev-0 WORK ORDER NO. : MSS/15/407 DATE: 16/05/2015 CLIENT : KHAFJI JOINT OPERATIONS (KJO) PROJECT : INSTALLATION OF INTERCONNECTING WALKWAY WITH STAIRS BETWEEN INLET SEPERATORS V-0701 CONTRACTOR : AL JALHAMI CONTRACTING EST. TITLE: INSTALLATION PROCEDURE Extent of Insp. Engineering Manager Welding Procedure Specifications, Procedure Qualification Record & Welder Performance Qualification. SAES-A-202 Approved Drawings & 12-SAMSS-007 Visual & Dimensional check for Columns, angles, channels and boltings. 12-SAMSS-007 & SAES-A- 202 Approved Drawings Visual & Dimensional check for handrail pipes, checkered plates and gratings. 12-SAMSS-007 & SAES-A- 202 Approved Drawings Visual & Dimensional check for Base plates, gusset plates, marking layout and cutting. 12-SAMSS-007 & SAES-A- 202 Approved Drawings Fabrication of Walkway structures, staircase structures and hand railings. Visual and Dimensional checking of Base plates, Gusset plates, Column, Brasing, and channels after marking and cutting to required dimension. ASME Sec- IX,12-SAMSS- 007 Visual checking of Gusset plates and Base plates for stagewise fitup & welding with columns and channels. ASME Sec- IX,12-SAMSS- 007 Visual checking of Handrail pipe for stagewise fitup & welding with brackets and support pads. ASME Sec- IX,12-SAMSS- 007 Visual and Dimensional checking of Drilled holes of base plates, Gusset plates, channels, angles, brackets and support pads . ASME Sec- IX,12-SAMSS- 007 ASME Sec- IX,12-SAMSS- 007

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Page 1: ITP for Lpseperator

AL JALHAMIPage 1 of 2

Sl No. Activity Description Acceptence Criteria Extent of Insp. ResponsibilityAL-JALHAMI INSPECTION

Ref Doc Verify Doc Jalhami KJO/OIS

1 Documents Approval

1.1 Drawings. SAES-A-202 Review Engineering Manager Project Specification Drawings H R

1.2 Installation Procedure for Walkway and Stairs Review QA/QC Engineer Project Specification Drawings H R

1.3 ASME Sec- IX Review QA/QC Engineer Project Specification Drawings H R

2 Materials

2.1 Visual & Dimensional check for new materials. 100% QCI Project Specification Material test cetrificates R M

3 Pre-fabrication

3.1 100% QCI Project Specification Drawings H W

3.2 100% QCI Project Specification Drawings H W

3.3 100% QCI Project Specification Drawings H W

4

4.1 ASME Sec- IX,12-SAMSS-007 100% QCI Project Specification Drawings H W

ASME Sec- IX,12-SAMSS-007

4.4 ASME Sec- IX,12-SAMSS-007 100% QCI Project Specification Drawings H W

4.3 ASME Sec- IX,12-SAMSS-007 100% QCI Project Specification Drawings H W

4.5 Visual Inspection of all welded joints. ASME Sec- IX,12-SAMSS-007 100% QCI Project Specification Drawings H W

5 Galvanization

INSPECTION AND TEST PLAN

CONTRACT NO : HT 003 SS 11 DOCUMENT NO. : ITP/M-102B/00, Rev-0

WORK ORDER NO. : MSS/15/407 DATE: 16/05/2015

CLIENT : KHAFJI JOINT OPERATIONS (KJO) PROJECT : INSTALLATION OF INTERCONNECTING WALKWAY WITH STAIRS BETWEEN INLET SEPERATORS V-0701 A/B/C AT FDP-1

CONTRACTOR : AL JALHAMI CONTRACTING EST. TITLE: INSTALLATION PROCEDURE

Welding Procedure Specifications, Procedure Qualification Record & Welder Performance Qualification.

SAES-A-202 Approved Drawings & 12-SAMSS-007

Visual & Dimensional check for Columns, angles, channels and boltings.

12-SAMSS-007 & SAES-A-202 Approved Drawings

Visual & Dimensional check for handrail pipes, checkered plates and gratings.

12-SAMSS-007 & SAES-A-202 Approved Drawings

Visual & Dimensional check for Base plates, gusset plates, marking layout and cutting.

12-SAMSS-007 & SAES-A-202 Approved Drawings

Fabrication of Walkway structures, staircase structures and hand railings.

Visual and Dimensional checking of Base plates, Gusset plates, Column, Brasing, and channels after marking and cutting to required dimension.

Visual checking of Gusset plates and Base plates for stagewise fitup & welding with columns and channels.

Visual checking of Handrail pipe for stagewise fitup & welding with brackets and support pads.

Visual and Dimensional checking of Drilled holes of base plates, Gusset plates, channels, angles, brackets and support pads .

Page 2: ITP for Lpseperator

AL JALHAMIPage 2 of 2

Sl No. Activity Description Acceptence Criteria Extent of Insp. ResponsibilityAL-JALHAMI INSPECTION

Ref Doc Verify Doc Jalhami KJO/OIS

INSPECTION AND TEST PLAN

CONTRACT NO : HT 003 SS 11 DOCUMENT NO. : ITP/M-102B/00, Rev-0

WORK ORDER NO. : MSS/15/407 DATE: 16/05/2015

CLIENT : KHAFJI JOINT OPERATIONS (KJO) PROJECT : INSTALLATION OF INTERCONNECTING WALKWAY WITH STAIRS BETWEEN INLET SEPERATORS V-0701 A/B/C AT FDP-1

CONTRACTOR : AL JALHAMI CONTRACTING EST. TITLE: INSTALLATION PROCEDURE

5.1 Inspection of galvanized structures. SAES -H-001, ASTM A123 100% QCI Project Specification Drawings H W

6 Civil Foundations

5.1 Inspection marked areas for excavation. 100% QCI Project Specification Drawings H W

5.2 100% QCI Project Specification Drawings H W

5.3 Inspection of Coatings of condrete foundations. 100% QCI Project Specification Drawings H W

7 Erection

7.3 inspection of fitup and onsite welding activities. ASME Sec- IX,12-SAMSS-007 100% QCI Project Specification Drawings H W

8 Final Inspection and wallkthrough

8.1

Final inspection of erected structure and walkthrough. 100% QCI Project Specification Drawings W H

LEGENDS: H- HOLD , W-WITNESS, R-REVIEW, V-VERIFY, M- MONITOR,

Inspection of compaction and stage wise casting of concrete foundations.

SAES-A-202 Approved Drawings & 12-SAMSS-007