jac recent advancements ifpac separations...
TRANSCRIPT
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ABSTRACT Ultrafast gas chromatography continues to expand in application capability. Resistively heated stainless steel programmed temperature capillary column module development has advanced to the point where up to 16 meters of column can be deployed per column module for up to 32 meters using a single split/splitless injector and the complete set of available detector modules: TCD, FID, FPD and DBD. While analyses requiring such column lengths can hardly be called fast, they certainly are faster than the old “big box” air bath oven technology.
We will discuss recent applications in food, beverage and ingredients, pesticide residues on foodstuff, impurity analysis in 99.99%+ pure chemicals and specialty chemicals, refined products and even analysis of wellhead reservoir fluids at pressures up to 2000 psi from fixed gases to C35 and beyond with a single sample injection.
John Crandall ‐ presenter, Ned Roques, Joe Perron, Matt Holliday, Derrick Saul, Ken Melda Falcon Analytical – 433 AEI Drive, Lewisburg, WV 24901
Recent Advancements in Ultrafast Gas Chromatography from the Winery to the Refinery to the Wellhead
IFPAC
February 11‐14, 2018
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Definitions: Fast Gas Chromatography & Micro Gas Chromatographs
• Fast Gas Chromatography is any GC analysis where the cycle time is at least 10 times faster than the currently accepted state‐of‐the‐art.Paraphrasing Dr. Jerry Clemons’ PhD thesis from long ago
• Micro Gas Chromatograph is any GC where internal volumes are measured in microns, not millimeters and cycle times are measured in seconds, not minutes. Proposed by Falcon during ASTM D7798 standard method development
• These definitions are not mutually exclusive• Lower dead volume & thermal mass allow shorter columns with acceptable resolution and
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Speed, Selectivity, Sensitivity
If we are really going to use GC for control, speed means under 10 minutes for most applications.
Poll of Process Users
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Too slow
Marginally slow
OKFast
Indi
ffere
nt
144/day288/day1440/day 96/day
easier, smaller,faster, smarter, and greener
It is a balancing act.
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CALIDUStm
Intellectual Property
Fast Micro Gas Chromatograph System
US Patent 8414832
Trans-Configurable Modular Chromatographic Assembly
US Patent 8336366
2 Patents Issued
2 Patents Pending
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How does CALIDUS Ultrafast GC work?
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Carrier Gas Source (~50 psi)
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Vent Detector
Electronics
Stainless Steel Capillary Gas ChromatographySeparation Column: the heart of the system
Thin Film or Micropacked Technology
Hypothetical Sample Mixturea = gasolineb = jetc = diesel
+ ‐
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The Calidus Modular GC System• Sample Processing Module
• Split/splitless injector• Septum purge• Inlet glass liner• Column switching
• Column Modules• 2 – 16 meters for 32meters total• 180 – 530 micron ID• Various film thickness• Even micropacked available
• Detectors• Flame Ionization• Thermal Conductivity• Flame Photometric• Dielectric Barrier Discharge with
Helium Ionization, Electron Capture & Photo Ionization modes
Swappable Choice of Detectors
Choice of Columns
Flowing Gas or Liquid Sample GC System
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CALIDUS tmModular, Ultrafast GC SystemsSingle Split/SplitlessInjectors with Septum Purge
Modules Combined into Instrument Models
101 – single column 2m – 16m, single detector
CS– dual column 2m – 16m, dual detector with column switching valve, up to 32 meters total
201 – single column 4m – 32m, single detector in series
301 – dual column 2m – 16m, dual detector in parallel
GS – single column 2m – 16m, with large sample loop, single detector with sample pump
GS‐T – single column 2m – 16m, with preconcentration trap, single detector with sample pump
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Modules Make Instruments, Instruments Make AnalyzersAnalyzers Make System Solutions…
One Solution
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10 Copyright 2018
Broad Based Deployment of CALIDUSIt’s just a GC… a small, very fast, extremely capable GC.
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Slow, Big Box GC
Retention Time in Minutes
35 Minutes
n‐C25n‐C10
Chromatogram Shipped with n‐C10 to n‐C25 Alkanes Calibration Sample (Agilent GC)
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Ultrafast!
• Calibration standard for DRO method• Small molecules (low boiling point) elute earlier (left), in this case starting with decane(n‐C10).
• Large molecules (high boiling point) elute later (right), here ending with pentadodecane (n‐C25)
n‐C10 n‐C25
120 Seconds
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ExxonMobil Road Diesel Overlaid n-C10to n-C25 Alkanes
13
n‐C10
n‐C25
120 seconds
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Hydrocarbons C1 & C2 to n‐C10
FAST
40 Seconds
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• Beverage• Ethanol and fusel oils in wine and distilled spirits• Validation that ethylene glycol is NOT present (Italy)• Soon in Hungary, forensic authentication for wine & liquor
Adult Beverages, Food Ingredients & ContaminationFood & Beverage relating to product quality, authentication and contamination
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• Ethanol & Fusel Oils in Distilled SpiritsJose Cuervo, Grey Goose, Johnnie Walker Black, & Crown RoyalVarious
Distilled SpiritsEthanol & fusel oils
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Food Grade Fatty Acids (batch endpoint determination)Improved product quality, neither over nor under “cooked”
Short cycle times resulted in 4 batches per day up from 3 batches per day by simply using CALIDUS ultrafast GC ~700 second cycles vs previous 35 minutes
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Hexane Extraction Solvent for Aroclor
Even spectral grade solvents still have ppm level impurities, full scale at 5000 microvolts
Extraction solvent impurities are insignificant until the 1 ppm level
FAST&
Sensitive
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Aroclor PCBs – 1, 10 & 100 ppm
Full scale at 30,000 microvolts
FAST&
Sensitive
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Aroclor PCBs – 1 ppm Overlaid Hexane
Near the limit of quantification, full scale at 5000 microvoltsAt this level some baseline subtraction could be beneficial if done with care.
Extraction solvent impurities are significant at the 1 ppm level. A DBD in Electron Capture mode would be helpful for lower limits of detection.
FAST&
Sensitive
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FASTPharmaceutical Applications
Anesthetics and residual solvents
Anesthetic “non‐quantitative impurity standard”
Customer Run~50 minutes
CALIDUS Run275 seconds
Plenty of space for these
here
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• Impurities in Pure Product• 2 Column modules, MXT‐5 & MXT‐Wax• Heartcut operated twice to get the separation• 2 FID modules to get all the components @ low ppm levels
FAST, Selective and SensitiveParts per million level impurity measurements
Pure Product Heartcut Tail
Critical Control Components
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• Impurities in Pure Product• 2 Column modules, MXT‐WAX & MXT‐Qbond• Heartcut operated twice to get the separation• 2 FID modules to get all the components @ ~800 ppm
FAST, Selective and SensitiveParts per million level impurity measurements
Pure Product
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FASTGasoline Simulated Distillation
Restek ASTM D‐3710‐95 Standard
2 minutes
15 minutes
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25 Copyright 2018
FASTGasoline Simulated Distillation
Premium Unleaded Gasoline
4 meters120 seconds
32 meters600 seconds
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To the Wellhead• Single injection up to 2000 psi drillstem fluid
(entrained fixed gases in fluid, sometimes called condensate)
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Sensitive
• Chemical Tracer Detection• Highly halogenated semivolatile aromatic hydrocarbon
• Selective response using DBD in the Electron Capture mode is very high
• Project Objectives• Demonstrate adequate separation from air background components
• Automotive exhaust• City environment hydrocarbon emissions• System background
• Demonstrate limit of detection• Lowest possible using CALIDUS• 50 parts per quadrillion ultimately required
• Transportability required
Parts per trillion for tracer component
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25L Aluminized Sample Bags….
• Sampling was tricky• Preparing quantitative calibration blends was tricky
• Every point for absorption had to be eliminated• Huge volumes required for successive dilution to the concentration levels desired
• Parts per trillion was achieved… but this was 3 orders of magnitude too high for the client
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Results: Carboxen 1000
2.17L, 5ppt analyte in N2
Analyte
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Results: Carboxen 1000
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CALIDUS GS‐T
• Reasonable and linear results down to the 5 parts per trillion level
• Obtaining 50 parts per quadrillion with this trap and detector is not possible
• However, a traditional ECD would probably achieve the needed level
• Transportability could probably have been achieved
• Certainly demonstrated ambient air capability easily for parts per billion and in some applications, parts per trillion
Result?
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Mico & Fast GC using CALIDUS
• FAST• FAST & Sensitive• FAST, Sensitive and Selective• And can be extremely Sensitive…• From the winery to the refinery to the wellhead
Questions?