PowerPoint Presentation

1James McIntyreTagger Microscope Fabrication Readiness Review

2OutlineOverviewTAGM MilestonesDocuments & TravelersPersonnel TrainingSpecial Training & Hazards

Construction PlanSchedulingTesting & Acceptance PlansDocumentations & Tracking

QuestionsMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre3OverviewTAGM Milestone

Dark Box ConstructionEnd Date: 06 May 20131st Article Optical Fiber BundleEnd Date: 13 May 2013Complete First 3 Bundles / Select Ref. BundleEnd Date: 17 Jun 2013Submit TAGM Enclosure Design Drawings to JLabEnd Date: 15 Jul 2013Complete Construction of Electronics EnclosureEnd Date: 20 Dec 2013Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

4OverviewTAGM Milestone

Complete 17 Optical Fiber BundlesEnd Date: 03 Jan 2014Complete Construction of Fiber Array EnclosureEnd Date: 17 Jan 2014Complete Assembly of Full Enclosure at UConnEnd Date: 14 Feb 2014TAGM Disassembly / Packing for Shipment to JLabEnd Date: 28 Mar 2014Delivery of TAGM components to JLabEnd Date: 07 Apr 2014Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

5OverviewDocumentation & Travelers

TAGM Milestones

https://docs.google.com/document/d/1WeUDsoiMD2ogm2zvRaglJVA-r9s5hWlLZktTXJdQ6JE/edit?usp=sharing

Construction Plan for the TAGM

https://docs.google.com/document/d/15OreBfdhb5mdpdXz6KMTVQt8ZWMU-4OV9i8Y6vp97Ms/edit?usp=sharing

Specifications of the TAGM Detector

https://docs.google.com/document/d/1rHl580R3X3r2yn3hw1Mh-JC136NzWyE6IE_SoGRjR50/edit?usp=sharing

Quality Assurance & Acceptance Test Plan for the TAGM

https://docs.google.com/document/d/1JL40gx7tPDDFu4aSiad3fTemAp0yiVBPI6D8FB5zb6o/edit?usp=sharingMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

Safety/Conduct TrainingChemical Health and Safety TrainingHazard and chemical characterization/ assessmentChemical Hygiene Plan including standard operating proceduresWaste disposalAir qualityProtective equipmentEmergency response protocol

Collaborative Institutional TrainingCollaborative researchConflict of interestResponsible code of conductMentor and trainee responsibilitiesResearch Misconduct

6Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyreJob TrainingWalk-through the lab areasWhere safety stations, chemical storage, fume hood, MSDS, waste stations, etc. are locatedStandard operating procedureThese will be located at each work stationShift checklist to track adherenceCooperative or supervised first shiftSomeone else always present on the floorSpot checks7Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

8Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

9Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

10Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre11Construction Plan - OverallSchedulingCompletion Date 07 Apr 2014Total Man-power : 3 Grad. Students @ 2140 Grad-hours (total)1 Technician @ 718 Tech-hours2 Student Workers @ 1179 Student-hours (total)1 Machinist @ 840 Machining-hours Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

12Construction PlanInspection & Acceptance Test AreasDark Box Testing AreaTesting Optical FibersElectronicsMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

Allows for testing of:Single fused fibersFiber bundlesCooling unit for the electronics enclosure13Construction PlanInspection & Acceptance Test AreasRough Cut / Fusing AreaCross-sectional DimensionCladding InspectionMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

14Construction PlanInspection & Acceptance Test AreasGluing AreaBundle DimensionsPaint CoverageMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

Gluing Station(Clean room)

15Construction PlanDocumentation & Travelers

Use of Google Documents to Track:Rough CutBendingLight Transmission Testing

Provides up-to-date progress tracking

Envelopes with complete data list accompany components to JLabMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

16Construction Plan Rough CutSchedulingEnd Date 03 Jan 2014Man-power: 1 Student Worker @ 102 hours

Inspection, Testing, & Acceptance PlansCross-sectional dimensionsSciFi Measure every 3 cm (prior to cutting)Light Guides Measure 4cm from each end & 3 other locations (~ 40cm apart)

Documentations & TrackingRough Cut Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdGdldUt5Nk53UENKUUg5ejgyLWE2bFE&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

17Construction Plan Fiber StraighteningSchedulingMan-power: 1 Technician @ 204 hours

Inspection, Testing, & Acceptance PlansCheck for damage to claddingCrazing of fibersMonitoring & recording temperature

Documentations & TrackingStraightening Temperature Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdGdldUt5Nk53UENKUUg5ejgyLWE2bFE&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

SchedulingMan-power: 1 Grad. Student @ 51 hours

Inspection, Testing, & Acceptance PlansCheck for damage to claddingMeasuring Length

Documentations & TrackingEnd-Mill Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdDdBcHlPbERlejlYbmhlSnRqVElxZGc&usp=sharing

18Construction Plan End-Mill Fiber CutMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

SchedulingMan-power: 1 Technician @ 68 hours

Inspection, Testing, & Acceptance PlansCheck for damage to claddingCheck for surface imperfections

Documentations & TrackingPolishing Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdERoaXd6UnRldXhaVzVzd1d2dVB4R2c&usp=sharing

19Construction Plan Fiber-End PolishingMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

Polishing: End-Mill to copier paperStraight edge when polished in collar (shown above)20Construction Plan Fiber FusingSchedulingMan-power:1 Grad. Student @ 136 hours1 Technician @ 136 hours

Inspection, Testing, & Acceptance PlansCross-sectional dimensions at the fusing jointCladding damage

Documentations & TrackingFiber Fusing Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdDB2VFRtcVplLUxJdzJpU0RiQUYxUnc&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

21Construction Plan Individual Fiber InspectionSchedulingMan-power:1 Grad. Student @ 272 hours1 Student Worker @ 272 hours

Inspection, Testing, & Acceptance PlansLight transmission

Documentations & TrackingIndividual Fiber Inspection Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdFpLdGd6R3l4SUFNTzRKNWk3b3QyVXc&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

22Construction Plan Fiber PaintingSchedulingMan-power: 1 Grad. Student @ 68 hours

Inspection, Testing, & Acceptance PlansCross-sectional dimensionsEven coating

Documentations & TrackingFiber Painting Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdGZyN2ptMVZUcnFySDRnZThmcDF2SGc&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

23Construction Plan Bundle BendingSchedulingMan-power:1 Grad. Student @ 272 hours1 Student Worker @ 272 hours

Inspection, Testing, & Acceptance PlansFiber cross-sectional shapeCrazingCladding cracking Documentations & TrackingBundle Bending Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdGZNREdVSXc4UEo1LW9FbWNYY1FYR3c&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

StartFinish

24Construction Plan Bundle DryingSchedulingMan-power:1 Grad. Student @ 136 hours

Inspection, Testing, & Acceptance PlansInspect for fiber damageEnsure completely dry prior to gluing

Documentations & TrackingNone needed

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

25Construction Plan GluingSchedulingMan-power:1 Grad. Student @ 408 hours1 Student Worker @ 408 hours

Inspection, Testing, & Acceptance PlansCross-sectional dimensionsDamage to fiber endsExcess glue

Documentations & TrackingBundle Gluing Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdEs0WUtxb1oySHNqVFhydU9NTFpmTlE&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

26Construction Plan Fiber Bundle InspectionSchedulingMan-power:1 Grad. Student @ 204 hours1 Technician @ 204 hours

Inspection, Testing, & Acceptance PlansLight transmission

Documentations & TrackingIndividual Fiber Inspection Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdFpLdGd6R3l4SUFNTzRKNWk3b3QyVXc&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

27Construction Plan TAGM Drawing SubmissionSchedulingEnd Date 15 Jul 2013Man-power:1 Grad. Student @ 144 hours1 Technician @ 36 hours

Inspection, Testing, & Acceptance PlansSpot check of dimensions by technician

Documentations & TrackingTAGM Drawings located on UConn PAN Wiki

http://zeus.phys.uconn.edu/wiki/index.php/Full_Scale_Tagger_Microscope_Drawings

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

28Construction Plan Construction of Electronics EnclosureSchedulingEnd Date 20 Dec 2013Man-power:3 Grad. Student @ 144 hours1 Technician @ 20 hours1 Student Worker @ 40 hours

Inspection, Testing, & Acceptance PlansLight seal test

Documentations & TrackingPictures & construction notes maintained on the UConn PAN WikiMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

29Construction Plan Construction of Fiber Array EnclosureSchedulingEnd Date 17 Jan 2014Man-power:3 Grad. Student @ 165 hours1 Technician @ 20 hours1 Student Worker @ 40 hours

Inspection, Testing, & Acceptance PlansLight seal test

Documentations & TrackingPictures & construction notes maintained on the UConn PAN WikiMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

e-30Construction Plan Construction of Full TAGMSchedulingEnd Date 14 Feb 2014Man-power:2 Grad. Student @ 68 hours1 Student Worker @ 16 hours

Inspection, Testing, & Acceptance PlansLight seal test30 Day Cosmic-Ray Testing of the TAGM

Documentations & TrackingCosmic-Ray Testing Data Sheet

https://docs.google.com/spreadsheet/ccc?key=0Am3YqcbK4xUxdEFGUENRT0hETVNIVzlOUkNGVGNaWUE&usp=sharing

Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

31Construction Plan Delivery to JLabSchedulingEnd Date 07 Apr 2014Man-power:2 Grad. Students @ 72 hours1 Technician @ 30 hours1 Student Worker @ 29 hoursInspection, Testing, & Acceptance PlansEnsure proper documentation is shipped with the componentsSpot checks Documentations & TrackingTravelers Sent in shipping boxesAvailable also onlineMicroscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre

32Questions???Microscope Fabrication Readiness ReviewFeb 07, 2013James McIntyre