jspl 220tp20 -5 set post drawing

HBL Power Systems Ltd.POWER ELECTRONICS DIVISION.

CUSTOMERCUSTOMERCUSTOMERCUSTOMER :::: M/S.JINDALM/S.JINDALM/S.JINDALM/S.JINDAL STEELSTEELSTEELSTEEL &&&& POWERPOWERPOWERPOWER LIMITEDLIMITEDLIMITEDLIMITED

EPCEPCEPCEPC CONTACTOR:CONTACTOR:CONTACTOR:CONTACTOR:

PROJECT:PROJECT:PROJECT:PROJECT:

TYPETYPETYPETYPE OFOFOFOF UNIT:UNIT:UNIT:UNIT: 220220220220 TPTPTPTP 22220A0A0A0A FCBCFCBCFCBCFCBC

HBLHBLHBLHBL JOBJOBJOBJOB No.:No.:No.:No.: 13-3-513-3-513-3-513-3-5255255255255

QUANTITY:QUANTITY:QUANTITY:QUANTITY: 5555 NONONONOSSSS

P.O.P.O.P.O.P.O. NO.NO.NO.NO. 4512014512014512014512017539753975397539 DT:07.05.13DT:07.05.13DT:07.05.13DT:07.05.13

APPROVALAPPROVALAPPROVALAPPROVAL STATUSSTATUSSTATUSSTATUS ::::

R0R0R0R0 21.05.1321.05.1321.05.1321.05.13 MURALIMURALIMURALIMURALI BNRBNRBNRBNR HSBHSBHSBHSB FORFORFORFOR APPROVALAPPROVALAPPROVALAPPROVAL

REVREVREVREV DATEDATEDATEDATENAMENAMENAMENAME SIGNSIGNSIGNSIGN NAMENAMENAMENAME SIGNSIGNSIGNSIGN NAMENAMENAMENAME SIGNSIGNSIGNSIGN DETAILSDETAILSDETAILSDETAILS OFOFOFOF REVISIONREVISIONREVISIONREVISION

PREPAREDPREPAREDPREPAREDPREPARED CHECKEDCHECKEDCHECKEDCHECKED APPROVEDAPPROVEDAPPROVEDAPPROVED

Doc. Ref. No : 5255 LISTRev. No. 0Date 21.05.13 HBL Power Systems Ltd.Sheet 1111 ofofofof 1111

POWERPOWERPOWERPOWER ELECTRONICSELECTRONICSELECTRONICSELECTRONICS DIVISIONDIVISIONDIVISIONDIVISIONLISTLISTLISTLIST OFOFOFOF DRAWINGSDRAWINGSDRAWINGSDRAWINGS //// DOCUMENTSDOCUMENTSDOCUMENTSDOCUMENTS

CUSTOMERCUSTOMERCUSTOMERCUSTOMER :::: M/S.JINDALM/S.JINDALM/S.JINDALM/S.JINDAL STEELSTEELSTEELSTEEL &&&& POWERPOWERPOWERPOWER LIMITEDLIMITEDLIMITEDLIMITED

CUST.CUST.CUST.CUST. P.O.P.O.P.O.P.O. NO.NO.NO.NO. :::: 4512014512014512014512017539753975397539 DT:DT:DT:DT:07.05.1307.05.1307.05.1307.05.13

PEPEPEPE JOBJOBJOBJOB NONONONO :::: 13-3-513-3-513-3-513-3-5255255255255

TYPETYPETYPETYPE OFOFOFOF UNITUNITUNITUNIT :::: 220220220220 TPTPTPTP 22220A0A0A0A FCBCFCBCFCBCFCBC

QUANTITYQUANTITYQUANTITYQUANTITY :::: 5555 NoNoNoNoSSSS

SL.SL.SL.SL.NO.NO.NO.NO.

NAMENAMENAMENAME OFOFOFOF DRG/DOC:DRG/DOC:DRG/DOC:DRG/DOC: DRG/DOC.NODRG/DOC.NODRG/DOC.NODRG/DOC.NO NO.NO.NO.NO. OFOFOFOFSHEETSSHEETSSHEETSSHEETS

REVN.REVN.REVN.REVN.

1. SYSTEM DESCRIPTION PEE/P 65292 1 0

2. TECHNICAL SPECIFICATION PEE/P 70292 2 0

3. BILL OF MATERIAL PEE/P 60292 3 0

4. G.A.D. PEE/P 96490 2 0

5. ELECTRICAL & CONTROLSCHEMATICS

PEE/P 53292 3 0

6. QAP PEQ/P119E 7 0

Doc. Ref. No : PEE/P 65292Rev. No. 0Date 21.05.13 HBLHBLHBLHBL PowerPowerPowerPower SystemsSystemsSystemsSystems Ltd.Ltd.Ltd.Ltd.Sheet 1 of 1 POWERPOWERPOWERPOWER ELECTRONICSELECTRONICSELECTRONICSELECTRONICS DIVISIONDIVISIONDIVISIONDIVISION

POWERPOWERPOWERPOWER ELECTRONICSELECTRONICSELECTRONICSELECTRONICS DIVISIONDIVISIONDIVISIONDIVISIONSYSTEMSYSTEMSYSTEMSYSTEM DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION

SYSTEMSYSTEMSYSTEMSYSTEM CONFIGURATIONCONFIGURATIONCONFIGURATIONCONFIGURATIONThe system consists of one Float Cum Boost charger Rating 220V, 20A FCBC.On the Ac side Charger is fed from 415V, 50Hz Supply. Charger Input On/Off MCB & I/PVoltmeter with selector switch are Provided, for indication cluster type LEDs are provided inI/P side of the charger.

On The Dc Side, On/Off MCCB is provided. O/P Ammeter & Voltmeter are provided to measurethe charger current and voltage, Battery side MCCB is provided.

All the alarms and indications are annunciated by LED display card and visual indicationthrough LEDs on front panel and audio alarms through Buzzer is provided. Alarm acknowledge/reset and alarm LED test is provided through push buttons on front panel.

SYSTEM OPERATION

The charger is provided with two position Auto/Manual (SW) and Mode selectswitches(SW) whose positions are as follows

SW : Auto/Manual select switch SW : Mode select switchPosition 1 : AUTO Position 1 : FLOATPosition 2 : MANUAL Position 2 : BOOST

The function of the switches is as below

If Auto/Manual switch is selected in AUTO position the charger automatically turns into Float orBoost modes depending on the battery conditions (charger goes to boost mode provided thebty. to load select switch). In this position the functioning of Mode select switches will bedisabled.

If Auto/Manual switch is selected in MANUAL position the functioning of the charger dependsonly on the position of the Mode select switch.

The Float and Boost changeover & vise versa is through current sensing of 30% of the batterycurrent.

Note: The charger operation is for charging only. Whenever customer needs, the charger O/Pis connected to magnet panel/Bty for CRANE Application.

CUSTOMER : M/S.JINDAL STEEL & POWER LIMITED

P.O./L.O.I.NO : 4512017539 DT:07.05.13JOB NO : TP 13-3-5255TYPE OF UNIT : 220 TP 20A FCBC

QUANTITY : 5 Nos

Prepared: Checked: Approved:

Doc. Ref. No : PEE/P 70292Rev. No. 0

Date 21.05.13 HBLHBLHBLHBL PowerPowerPowerPower SystemsSystemsSystemsSystems Ltd.Ltd.Ltd.Ltd.Sheet 1 of 2 POWERPOWERPOWERPOWER ELECTRONICSELECTRONICSELECTRONICSELECTRONICS DIVISIONDIVISIONDIVISIONDIVISION

POWERPOWERPOWERPOWER ELECTRONICSELECTRONICSELECTRONICSELECTRONICS DIVISIONDIVISIONDIVISIONDIVISIONTECHNICALTECHNICALTECHNICALTECHNICAL SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION

CUSTOMER : M/S.JINDAL STEEL & POWER LIMITEDP.O./L.O.I.NO : 4512017539 DT:07.05.13JOB NO : TP 13-3-5255TYPE OF UNIT : 220 TP 20A FCBCQUANTITY : 5 NosPrepared: Checked: Approved:

SL.NO.SL.NO.SL.NO.SL.NO. DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION1 AC input voltage 415 V,10%, 3 Phase, 3 Wire.2 AC input frequency 50 Hz, 5%3 DC output voltage

settings:Nominal : 220Volts DCFloat : 240.8Volts DC (172CellsX1.4) ( NI-CAD)Boost : 292.4Volts DC (172CellsX1.7) ( NI-CAD)

4 Total Current Limit 20A

5 Power Conversion AC to DC by means of a Three Phase full wave fullControlled bridge rectifier consisting of Thyristor Modules.

6 Output VoltageRegulation

1% of set voltage for +10% input voltage variations, 10-100% load variations.

7 EFFICIENCY 75% at full load8 Ripple voltage 3%RMS (without battery connected)9 Switchgear:

a) Input side MCBb) Output side MCCB

C) Battery side MCCB

10 Protection a) Surge suppressorsb)Soft start Featurec) Current limit protectiond) MCB for Voltmetere)Rectifier protection fusesf) Capacitor protection fuse

11 METERS (96x96)Sqmm 1%ACC Analog Type 90Deg deflection)I/P voltmeter with selector switchO/P VoltmeterO/P AmmeterBattery ammeter

12 INDICATIONS I/P ON LEDSO/P ON LEDCharger ON float LEDCharger ON boost LED

Doc. Ref. No : PEE/P 70292Rev. No. 0

Date 21.05.13 HBLHBLHBLHBL PowerPowerPowerPower SystemsSystemsSystemsSystems Ltd.Ltd.Ltd.Ltd.Sheet 2 of 2 POWERPOWERPOWERPOWER ELECTRONICSELECTRONICSELECTRONICSELECTRONICS DIVISIONDIVISIONDIVISIONDIVISION

13 ALARMS Mains FailDC Under VoltageDC Over VoltageCharger FailBattery LowCharger Over LoadDC Earth Fault -VEDC Earth Fault +VERectifier Fuse Fail

14 All the alarms and indications are annunciated by LED displaycard and visual indication through LEDs on front panel andaudio alarms through Buzzer is provided. Alarmacknowledge/ reset and alarm LED test is provided throughpush buttons on front panel.

15 OperatingTemperature

0- 50 C

16 PANELPANELPANELPANELDimensions 1700(H)x800(W)X600(D)Protection Grade IP-54Paint shade RAL-7032Paint Thickness 50 Microns

17 MAGNETICSInsulation class Class FAverage winding temp.Rise over ambient

80 Deg. C

Insulation break downvoltage

2KV for 1 Min

Type of cooling Natural air cooling18 CABLES: 650/1100 V grade PVC insulated copper cables are used

1 Of 3

HBL Doc. Ref. No. PEE/P60292

BILL OF MATERIALSRev.. 0Date 21.05.13 HBL Power Systems Ltd

POWER ELECTRONICS DIVISION

CUSTOMER: M/s.JINDAL STEEL & POWER LIMITEDPROJECT:CLIENTCONSULANTCUTOMER P.O. NO:4512017539 DT:07.05.13TYPE OF UNIT:JOB NO: 5255QUANTITY: 5

PREPARED BY: CHECKED BY: APPROVED BY:

SL NO DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY

1 CONSOLE 1700(H)X800(W)X600(D) HBL NO 1MAGNETICs/FILTER

2 C1 FILTER CAPACITOR 2200 MFD/450V, ELECTROLYTE CAPACITOR SARADA2200 MFD/450V (SARADA) 0315377322221511 NO 1

3 L1 CHOKE 7.89mH 300HZ AT 20A DC HBL 7.89mH 300HZ AT 20A DC

NO 1

4 T1 MAIN TRANSFORMER 7.84 KVA PRI 415V 10% 10.91A SEC 254 V 17.80A HBL7.84 KVA PRI 415V 10% 10.91A SEC 254 V 17.80A

NO 1

5 T2 CONTROL TRANSFORMER 50 VA 41520% SEC1:18V 1A SEC2:15V 1A SEC3:15V 1A HBL

50 VA 41520% SEC1:18V 1A SEC2:15V 1A SEC3:15V 1A

NO 1

6 T3-T5 SYNC. TRANSFORMER 10 VA 24020% SEC1:0-10V 1A HBL 10 VA 24020% SEC1:0-10V 1A

NO 3

RECTIFIER

7 HS2 FREEWHEELING DIODE HEAT SINK HEAT SINK ALUMINIUM EXTRUDED

TYPE 3069 (EIA197 90MM) EIA EIA EIA197 (90MM) 0333220129019711' NO 28 HS3 BLOCKING DIODE HEAT SINK9 MOD1-MOD3 THY-THY MODULE THY-THY MODULE 55A 1200PIV HIRECT HTT55N1200 NO 3

10 V1 FREEWHEELING DIODE DIODE STUD TYPE NORMAL 25A 1200PIV HIRECT S12HN26 0315352110025611` NO 2

11 V2 BLOCKING DIODESWITCHGEAR

12 Q1 I/P ON/OFF MCB 3P 20A 10KA 415V AC SCHNEIDER NBKRA103PC20A 0315320113402011` NO 113 Q2

CONTROL MCB3P 2A 10KA 415V AC SCHNEIDER C60H3P2AC NO 1

14 Q3 1P 2A 10KA 125V DC SCHNEIDER MGN22301 0315321111500211` NO 115 Q4 O/P ON/OF MCCB 2P 30A 10KA 250V DC SCHNEIDER NKS100R030DC2P NO 116 Q5 BATTERY ON/OFF MCCB 2P 100A 10KA 250V DC SCHNEIDER NKS100R0100DC2P NO 1

17 SW1 PANEL LIGHTING ON/OFF SWITCHTOGGLE TYPE FRONT PANEL MOUNTING 1P ON/OFF 6A AC IEC TS610 0314312310610111` NO 1

18 SW2 DC VOLTAGE SELECTOR SWITCH

CAM TYPE FRONT PANEL MOUNTING KNOB HANDLE 2P 3WAY NO/OFF 10A AC/DC

SALZER(L&T) 61069SBB03TDYR NO 1

19 VS1 I/P VOLTMETER SELECTOR SWITCH

FRONT PANEL MOUNTING KNOB HANDLE 4P 4WAY WITH OFF 10A AC

SALZER(L&T) 61312SBB13TDYR NO 1

FUSES

20 F1 PANEL LIGHTING FUSE

BS TYPE HRC CLIP ON TAG 6A 550V AC 80KA

BUSSMANN NSD6 0314303201000611` NO 1

21 F2-F4 CONTROL CIRCUIT FUSESTERMINALS 2.5 SQ MM CLIP ON TYPE WITH 1A GLASS FUSE CONNECTWELL

CONNECT WELL CSFL4U 0314328135092511` NO 3

22 F5-F7 RECTIFIER FUSES BS TYPE HRC BOLTED/CLOSED SLOT 32A 550V AC 80KA BUSSMANN AAO32 0314303205303211` NO 3

METERS

23 P1 I/P VOLTMETER ANALOG VOLTMETER 0-500V AC 96 SQ MM 1%ACC 90D

RISHAB 0-500V AC 96 SQ MM 1%ACC 90D RISHAB

0314307207321511` NO 1

24 P2 O/P VOLTMETER ANALOG VOLTMETER 0-400V DC 96 SQ MM 1%ACC 90D RISHAB0-400V DC 96 SQ MM 1%ACC 90D RISHAB 0314307216321111` NO 1

2 Of 3




SL NO DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTYMETERS

25 P3 O/P AMMETERANALOG AMMETER DC 0-30A(EXT SHUNT) 96SQ.MM 90DEG 1%ACC RISHAB

RISHAB 0-30A DC96 SQMM 1%ACC 90D RISHAB 0314307212320611` NO 1

26 P4 BATTERY AMMETERANALOG AMMETER DC 100-0-100A(EXT SHUNT) 96SQ.MM 90DEG 1%ACC RISHAB

RISHAB100-0-100A DC96 SQMM 1%ACC 90D RISHAB

NO 1

RELAY'S

27 RB1 RELAY BASE RELAY SOCKET 11 PIN SUITABLE FOR MKP TYPE SALZER SALZER11 PIN SOCKET SUITABLE FOR MKP TYPE

NO 1

28 RL1 SUMMARY PFC RELAY RELAY PANEL MOUNTED TYPE, 220V DC 5A 3C/0

SALZER (L&T)

220V DC 5A 3C/O RELAY(SALZER)

0314334617230611` NO 1

GENERAL ITEMS29 BZ1 BUZZER 12V BUZZER ION 12V 0314325101301211` NO 130 DS1 DOOR SWITCH 1NC(WHITE) ELMECO 1NC(WHITE) 0314314999999911` NO 1

31F8

FILTER CAPACITOR FUSES BS TYPE HRC BOLTED/OFF SET TAG 32A 660/690V AC BUSSMANN HA32 0314304205003211' NO 1

32 FILTER CAPACITOR FUSE

BS TYPE HRC BOLTED/CLOSED SLOT 10A 660/690V AC 80KA

BUSSMANN 10HO7 0314303204301011 NO 1

33 HS1 MODULE HEAT SINKHEAT SINK ALUMINIUM EXTRUDED TYPE 3082 (80AD)(AS 2MTR LENGTH PROFILE) EIA

EIA 80AD (150MM) 0333220918308211' NO 1

34 IL1 ILLUMINATING LAMP

PIN TYPE MILK WHITE 60W 230VAC REPUTED 60 W BULB 0314510766023111` NO 1

35K1 BTY TO LOAD CONTACTOR

ACCESSORIES AUXILIARY CONTACT BLOCK 1NO ABB ABB CA 5-10 0314337781999911' NO 1

36 AC3 DUTY 50A 3 POLE 100-250V AC/DC COIL

ABB AF50-30-00-70 NO 1

37 PS1 POWER SOCKET 5A POWER SOCKET ANCHOR 5A 0314510702030511` NO 138 PT1-PT2

20K MULTI TURNSPOTENTIOMETER BOURNS VOLTAGE ADJ. POT NO 2

39 PT3-PT4 POTENTIOMETER BOURNS CURRENT ADJ. POT NO 2

40 SH1 CHARGER SHUNT 30A/75mV WITH 1%ACC AE 30A/75mV WITH 1%ACC AE NO 1

41 SH2 BATTERY SHUNT 100A/75mV WITH 1%ACC AE 100A/75mV WITH 1%ACC AE

0314309101003911` NO 1

42 SPH1 SPACE HEATER 80-100W 240V REPUTED 80-100W 240V 0314510708024011` NO 1

43 TSC1 THERMOSTAT FORSPACE HEATER CONTROL

2 - 85 DEG C ELCON 2 - 85 DEG C 0314510725085911` NO 1

44 VD1

I/P ON LED

22.5MM CLUSTER LED RED 230V AC ESBEE22.5MM CLUSTER LED RED 230V AC (ESBEE)

0315352984139911` NO 1

45 VD2 22.5MM CLUSTER LED YELLOW 230V AC ESBEE22.5MM CLUSTER LED YELLOW 230V AC (ESBEE)

0315352984339911` NO 1

46 VD3 22.5MM CLUSTER LED BLUE 230V AC ESBEE22.5MM CLUSTER LED BLUE 230V AC (ESBEE)

0315352984639911` NO 1

47 VD4 O/P ON LED 22.5MM CLUSTER LED RED 220V DC ESBEE22.5MM CLUSTER LED RED 220V DC (ESBEE)

NO 1

PCB'S

48 A1

PCB

PCB POPULATED 3PH RC CARD 69-00003(220V) REV:0

HBL 69-00003(220V) REV:0

0315380947000311` NO 1

49 A2PCB POPULATED PULSE TRANSFORMER CARD 69-00082 REV:3

HBL 69-00082 REV:3 0315380949308211` NO 1

50 A3 PCB POPULATED FUSE FAIL CARD 69-00390 REV:0

HBL 69-00390 REV:0 0315380949039011` NO 1

51 A4 PCB POPULATED CONNECTOR CARD 69-00360 REV:1 HBL 69-00360 REV:1 0315380928036011` NO 1

52 A5PCB POPULATED DC-DC CONVERTER CARD (220V) 69-00085 REV:0

HBL 69-00085(220V) REV:0

0315380947008511` NO 1

3 Of 3




SL NO DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTYPCB'S

53 A6

PCB

PCB POPULATED LED DISPLAY CARD 69-00084 REV:0 HBL 69-00084 REV:0 0315380949008411` NO 1

54 A7 PCB POPULATED 3PH CONTROL CARD 69-00081 REV:2 HBL 69-00081 REV:2 0315380949208111' NO 1

55 A8 PCB POPULATED MULTI ALARM CARD 69-00083 REV:0

HBL 69-00083 REV:0 0315380949008311` NO 1

56 A9 PCB POPULATED SUB LED DISPLAY CARD 69-00090 REV:0 HBL 69-00090 REV:0 0315380949009011` NO 1

57 A10 PCB POPULATED MAINS FAIL CARD 69-00087 REV:0

HBL 69-00087 REV:0 0315380949008711` NO 1

TERMINAL

58 X1-X3 INPUT TERMINALS M6X40L STUD TYPE TERMINAL APL M6X40L STUD TYPE TERMINAL NO 3

59 X4-X5 LOAD TERMINALS M10 X70L STUD TYPE TERMINAL APL M10 X70L STUD TYPE TERMINAL NO 2

60 X6-X7 SUMMARY PFC TERMINALSKUT 2.5 ELMEX KUT 2.5 0314328110192511` NO 4

61 X8-X9 BUZZER TERMINALS

62 X10-X11 BATTERY TERMINALS M10 X70L STUD TYPE TERMINAL APL M10 X70L STUD TYPE TERMINAL

NO 2

63 X12-X13 240V AC EXTERNAL SUPPLY TERMINALS KUT 2.5 ELMEX KUT 2.5 0314328110192511` NO 2

CABLES, BUSBARS AND CONNECTORS

64 FRC1 26PIN LOCK TYPE FRC MALE CONNECTOR ESSEN 26 PIN FRC MALE 0314329308102611' mm 0

65 FRC2,FRC4-FRC514 PIN LOCK TYPE FRC FEMALE CONNECTOR ESSEN 14 PIN FRC MALE 0314131091311411' mm 0

66 FRC3,FRC6 34 PIN LOCK TYPE FRC FEMALE CONNECTOR

ESSEN 34 PIN FRC FEMALE 0314329309200911& 0314329309200000`

mm 0

67 FRC7 16 PIN LOCK TYPE FRC FEMALE CONNECTOR ESSEN 16 PIN FRC MALE 0314131091311611' mm 0

68 WA1

PCB WIRING

0.5 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V BLACK

HAVELLS

0.5 SQ MM BLACK COPPER MULTISTRAND CABLE (HAVELLS)

mm 0

69 WA2

0.5 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V GREY

HAVELLS

0.5 SQ MM GREY COPPER MULTISTRAND CABLE (HAVELLS)

mm 0

70 WB1

CONTROL WIRING

2.5 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V BLACK

HAVELLS

2.5 SQ MM BLACK COPPER MULTISTRAND CABLE (HAVELLS)

mm 0

71 WB2

2.5 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V GREY

HAVELLS

2.5 SQ MM GREY COPPER MULTISTRAND CABLE (HAVELLS)

mm 0

72 WC1 I/P WIRING4 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V BLACK

HAVELLS

4 SQ MM BLACK COPPER MULTISTRAND CABLE (HAVELLS)

mm 0

73 WC2 CAPACITOR WIRING

74 WD1 O/P WIRING

6 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V BLACK

HAVELLS


mm 0

75 WH1 BTY TO LOAD WIRING

35 SQ MM COPPER MULTISTRAND HR/FR PVC INSULATED UNSHEATHED FLEXIBLE 1CORE 1100V BLACK

HAVELLS


mm 0

76 WM1 EARTHING BUSBAR COPPER BUSBAR 25MMX3MM ELECTROLYTIC GRID TINNED

REPUTED CU BUSBAR 25MMX3MM

mm 0

77 ENGRAVING/PACKING/ HARDWARE

CUSTOMER:

PROJECT:

CONSULTANT:

CLIENT:

MFR:

CUST.PO.NO:

CUST.CONTR.NO:

HBL JOB NO:

USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES.ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

REVN DATE REMARKS DATEDRAWNCHKD.APPRD.

SCALE. : N.T.S

DRAWING NO:

DESC: ELECTRICAL SCHEMATIC FOR

REV.:SHEETOF

HBL POWER SYSTEMS LTD.(P.E DIVISION)

QTY.:

E

D

C

B

F

A

E

D

C

B

F

A

87654321

87654321

1

6

220 TP 20A FCBC21.05.13

MURALIBNRHSB 00

4512017539 DT:07.05.13M/s.JINDAL STEEL & POWER LIMITED

PEE/P5329252555 No's

\\10.

10.5

.96\

p.e.

jobs

\E3

JOB

S\5

200-

5299

\525

5\

5/23

/201

3

5329

2

5/23

/201

3 1

0:36

/2.B1

/2.B1

/2.B1

/3.B

6/3

.B6

/3.E

2/3

.E2

/3.E

2

V

/3.A

6

/3.A1

/3.A1/3.A1

/3.B1/3.B1

/3.B1

/3.B1

/3.B1

/3.B1

/3.E

2/3

.E2

/3.E

2

/3.B1

L1L2L3

L1 -

L2L2

- L3

L3 -

L1

1 2

P1

I/P VOLTMETER

A1:1

A1:2, MOD2:1

A1:3, MOD3:1

A10:

CN1/

1

A10:

CN1/

3

A3:C

N2/9

A3:C

N2/5

A3:C

N2/1

A10:

CN1/

5

A4:CN2/1

A4:CN2/2

A4:CN2/3

A4:CN2/4

A4:CN2/5

A4:CN2/6

A4:CN2/7

A4:CN2/8

A4:CN2/9

A3:C

N2/1

0

A3:C

N2/6

A3:C

N2/2

A4:CN3/4

2

G

1

PS1

PO

WE

R S

OC

KE

T

1

2DS1

DOOR SWITCH

12

TSC1THERMOSTAT FORSPACE HEATER CONTROL

VD32

1

VD1

I/P ON LED

2

1

VD22

1

1

2

IL1ILLUMINATING LAMP

2

1

SPH1SPACE HEATER

1 2F2

1 2F3

1 2F4

1 2

F1

PANEL LIGHTING FUSE

1 2SW1

PANEL LIGHTING ON/OFF SWITCH

X12

X13

VS

1RYB

121

23

4

Q2 CONTROL MCB

56

1 2

3 4

Q1I/P ON/OFF MCB

5 6

X1

INP

UT

TE

RM

INA

LS

X2

X3

B

Y

R

B

Y

R

T1

MAIN TRANSFORMER

N

1 2

F5RECTIFIER FUSES

1 2

F6

1 2

F7

T2

PRI/480V

PRI/0V

S1/18VS1/0V

S2/15VS2/0V

S3/15VS3/0V

S1/10VS1/0VPRI/N

PRI/P

T3

S1/10VS1/0VPRI/N

PRI/P

T4

S1/10VS1/0VPRI/N

PRI/P

T5

SPACE HEATER & PANEL LTG CKT

R R R

415V

AC

3 P

HA

SE

3 W

IRE

EX

TE

RN

AL

SU

PP

LY

FR

OM

CU

ST

OM

ER

WB

2WC1

CUSTOMER:

PROJECT:

CONSULTANT:

CLIENT:

MFR:

CUST.PO.NO:

CUST.CONTR.NO:

HBL JOB NO:



SCALE. : N.T.S

DRAWING NO:


REV.:SHEETOF


QTY.:

E

D

C

B

F

A

E

D

C

B

F

A

87654321

87654321

2

6

220 TP 20A FCBC21.05.13MURALIBNRHSB 00


PEE/P5329252555 No's

\\10.

10.5

.96\

p.e.

jobs

\E3

JOB

S\5

200-

5299

\525

5\

5/23

/201

3

5329

2

5/23

/201

3 1

0:36

/1.B7

/1.B7

/1.B7

/3.B

1/3

.D3

/3.B

1/3

.D3

/3.D

2

A

I>I>

RC CARD

PULSE TRANSFORMER CARD

/2.A

2/2

.A2

/2.C

2/2

.C2

/2.A

3/2

.A3

/2.C

3/2

.C3

/2.A

3/2

.A3

/2.C

3/2

.C3

/2.E

2

/2.E

2

/2.E

2

/2.E

2

/2.E

3/2

.E3

/2.E

3/2

.E3

/2.E

3

/2.E

3

/2.E

2

/2.E

2

/2.E4/2.E4

/2.E4/2.E4

/3.B5

V

/2.A5/2.A5

/2.D5

/2.D5

A

/3.B

1

/3.B

1

/3.E2/3.C8

/3.A8

/3.A8

I>I>

HEATSINK

HEATSINK

HEATSINK

F5:2

F6:2

F7:2

A4:C

N3/1

, A5:

CN2/

2

A4:C

N2/1

0, A

5:CN

2/3

A5:C

N2/8

VD4

2

1

A1

69-00003(220V) REV:0

1 2 3 4 5

A2

69-00082 REV:3CN1

CN

5/1

CN

5/2

CN

6/1

CN

6/2

CN

7/1

CN

7/2

CN

2/1

CN

2/2

CN

3/1

CN

3/2

CN

4/1

CN

4/2

MO

D1:

4M

OD

1:5

MO

D1:

7M

OD

1:6

MO

D2:

4M

OD

2:5

MO

D2:

7M

OD

2:6

MO

D3:

4M

OD

3:5

MO

D3:

7M

OD

3:6

A2:

CN

5/1

A2:

CN

5/2

A2:

CN

7/1

A2:

CN

7/2

A2:

CN

3/1

A2:

CN

3/2

A2:

CN

4/1

A2:

CN

4/2

A2:

CN

2/1

A2:

CN

2/2

A2:

CN

6/1

A2:

CN

6/2

/3.A

8

A10

CN

2/9C

N2/

8C

N2/

6

SW2:A1, SW2:A2

SW2:B1, SW2:B3

A7:CN2

12

P2

Q4:2Q4:2

Q4:4

12

Q3

CABLE SUITABLE FOR 100A

CA

BLE

SU

ITA

BLE

FO

R 1

00A

Q4:4

SH2 +VE

-VE

- +

P4

A4:

CN

3/2

A4:

CN

3/3

34

K1

A5:CN2/10

1 23 45 6

K1

A1

A2

K1

SW2

1

2

A1A2A3B1

B2B3

A10:CN2/6

A10:CN2/9

1 2

Q5

3 4

2

1

V1

2 1

V2

3 4

1 2

Q4

12FIL

TER

CAPA

CITO

R

C1

- +

P3O/P AMMETER

SH1 +VE

-VE

12

F8

X10

BA

TT

ER

Y T

ER

MIN

ALS

X11

X5

X4

LOA

D T

ER

MIN

ALS

2

7

3

4

MOD1

5

6

1

2

7

3

4

MOD25

6

1

2

7

34

MOD35

6

1

HS1

HS2

HS3

1 2L1

R

R

HEAT SINKS

BUSBAR

WA

1

WA

2

WB

1

WC

2

WD1 WH1

WM1

CUSTOMER:

PROJECT:

CONSULTANT:

CLIENT:

MFR:

CUST.PO.NO:

CUST.CONTR.NO:

HBL JOB NO:



SCALE. : N.T.S

DRAWING NO:


REV.:SHEETOF


QTY.:

E

D

C

B

F

A

E

D

C

B

F

A

87654321

87654321

3

6

220 TP 20A FCBC21.05.13

MURALIBNRHSB 00


PEE/P5329252555 No's

\\10.

10.5

.96\

p.e.

jobs

\E3

JOB

S\5

200-

5299

\525

5\

5/23

/201

3

5329

2

5/23

/201

3 1

0:36

/2.D8

/2.D

4/2

.D4

/2.A

4

/2.D

8

/3.D6

/3.C6

/1.C1/1.C1/1.C1

/3.B8

/3.A8

/3.A

6

/3.A

6

/3.E

1

/3.E

1

/1.E8

/2.D4/2.E6/2.E7

/1.C7/1.C7/1.C7/1.C7

/1.D7/1.D8/1.D7/2.D4

/1.D7

/1.C7

26 P

IN F

RC

14 P

IN F

RC

CONNECTOR CARD

34 PIN FRC 14 PIN FRC14

PIN

FR

C26

PIN

FR

C

CONTROL CARD

14 P

IN F

RC

34 PIN FRC 16 PIN FRC

34 PIN FRC

MULTIALARM CARD

14 P

IN F

RC

DC-DC CONVERTER CARD34 PIN FRC

MAIN LED DISPLAY

MA

INS

FA

IL C

AR

D

RL

/3.B7/3.C7

/2.F3

16 PIN FRC

SUB LED DISPLAY CARD

FU

SE

FA

IL C

AR

D

/3.D

4/3

.D5

/1.B6/1.B7/1.B6/1.B7/1.B6/1.B7

/3.C

5

/3.D

1

RELAYBASE

/2.B7/2.B7

PT3

PT4

PT1

PT2

RL1

SUMMARY PFC RELAY

3

41

+ve

-ve

Q5:2

SH1:

-VE

SH1:

+VE

L1:2

Q5:2

Q1:5

Q1:3

Q1:1

A10:CN2/1

A10:CN2/3

A10:

CN1/

10

A10:

CN1/

8

A8:CN9/1

A8:CN9/4

A3:C

N1/1

A3:C

N1/2

2 10RL1

SUMMARY PFC RELAYT5:S1/0V

SH1:-VE

SH2:-VESH2:+VE

T2:S1/0V

T2:S2/15V

T2:S2/0V

T2:S3/15V

T3:S1/10V

T5:S1/10V

SH1:+VE

T2:S3/0V

T2:S1/18V

A4

69-00360 REV:1

CN

4/1

CN

4/2

CN

4/3

CN

4/4

CN

4/5

CN

4/6

CN

4/7

CN

4/8

CN

4/9

CN

4/10

CN

1C

N1A

CN

5/1

CN

5/2

CN

5/3

CN

5/4

CN

5/5

CN

5/6

CN

5/7

CN

5/8

CN

5/9

CN

5/10

CN2/1CN2/2CN2/3CN2/4CN2/5CN2/6CN2/7CN2/8CN2/9CN2/10

CN3/1CN3/2CN3/3CN3/4CN3/5CN3/6CN3/7CN3/8CN3/9CN3/10

A7

69-00081 REV:2

CN4 CN2

CN

1AC

N1

A8

69-00083 REV:0

CN1

CN

3C

N2

CN

7/1

CN

7/2

CN

7/3

CN

7/4

CN

7/5

CN

7/6

CN

7/7

CN

7/8

CN

7/9

CN

7/10

CN

8C

N4

CN

5

CN

9/1

CN

9/2

CN

9/3

CN

9/4

CN6/1CN6/2CN6/3CN6/4CN6/5CN6/6CN6/7CN6/8CN6/9CN6/10CN6/11CN6/12CN6/13CN6/14

A5

69-00085(220V) REV:0

CN

2/1

CN

2/2

CN

2/3

CN

2/4

CN

2/5

CN

2/6

CN

2/7

CN

2/8

CN

2/9

CN

2/10

CN

1

A6

69-00084 REV:0

CN1

X6 X7

X8

X9

A10

69-0

0087

RE

V:0

CN1/10CN1/9CN1/8CN1/7CN1/5CN1/3CN1/1 CN2/4

CN2/1CN2/3

CN2/9CN2/6CN2/8

/2.A7

A8:CN6/1

A8:CN6/14

A2:CN1

A9

69-00090 REV:0

CN1

A3

69-0

0390

RE

V:0

CN

1/5

CN

1/4

CN

1/3

CN

1/2

CN

1/1

CN2/1CN2/2CN2/5CN2/6CN2/9

CN2/10

A8:

CN

7/1

A8:

CN

7/10

F5:1F5:2F6:1F6:2F7:1F7:2

A8:

CN

7/2

A3:

CN

1/4

RB1

A10:CN2/6A10:CN2/9

R

BZ1

+12

V

GN

D

D

NOTE : BUZZER WILL BE PLACED IN CUSTOMER CABIN SO IT WILL BE PUT SEPARATELY IN CHARGER

ALARMS

DC UNDER VOLTAGE

DC OVER VOLTAGE

CHARGER FAIL

BATTERY LOW

CHARGER OVER LOAD

DC EARTH FAULT -VE

DC EARTH FAULT +VE

RELAY BASE

SUB LED CARD

MAINS FAIL

RECTIFIER FUSE FAIL

MAIN LED CARD

FRC1

FR

C2

FRC3

FR

C4

FR

C5

FRC7

FR

C6

HBLHBLHBLHBL POWERPOWERPOWERPOWER SYSTEMSSYSTEMSSYSTEMSSYSTEMS LIMITEDLIMITEDLIMITEDLIMITEDPOWERPOWERPOWERPOWER ELCTRONICSELCTRONICSELCTRONICSELCTRONICS DIVISIONDIVISIONDIVISIONDIVISION

QUALITYQUALITYQUALITYQUALITY ASSURANCEASSURANCEASSURANCEASSURANCE PLANPLANPLANPLAN

Customer : M/S.JINDAL STEEL & POWER LIMITED Ref.No.: PEQ/P119 EP.O.No. :4512017539 DT:07.05.13 Date : 21.05.13PE Job No. : 13-3-5255 Sheet : 1 of 07Type of Unit 220 TP 20A FCBC

I. INWARD MATERIAL INSPECTION

1. Console 4. Thyristor 7. Capacitor 10. Rotary Switch2. Transformer 5. Power Diode 8. Meters 11. Fuses3. Choke 6. MCCB/MCB 9. Contactor

II. SUB ASSEMBLY

1. Magnetics 3. Capacitor Bank 5. Populated PCB2. Rectifier 4. Mounting Plates & Cutout Plates 6. Wiring

III. PERFORMANCE TESTS :IV. PACKING /DESPATCH :

Abbreviations Used : P Actual/Perform, R Review, W - Witness of Inspection, A-Approve TI - Test Instruction. MPI - Manufacturing Process Instruction, BOM - Bill of Material, MTR- Manufacturer Test Report, AQL - Accepted Quality Level, HPS-HBL Power systems Ltd

PO - Purchase Order ICL - Internal components layout, GAD - General arrangements drawing.

Prepared by: Approved by:

Customer: M/S.JINDAL STEEL & POWER LIMITED QUALITYQUALITYQUALITYQUALITY PLANPLANPLANPLAN FORFORFORFOR DCDCDCDC SYSTEMSYSTEMSYSTEMSYSTEM DOC Ref . No.: PEQ/P 119EP.O.No.4512017539 DT:07.05.13 Date: 21.05.13Type of Unit : 220 TP 20A FCBC Job No.:13-03-5255

SL.NSL.NSL.NSL.NO.O.O.O.

COMPONENTSCOMPONENTSCOMPONENTSCOMPONENTS QUALITYQUALITYQUALITYQUALITY CHARACTERISTICCHARACTERISTICCHARACTERISTICCHARACTERISTICSSSS

CLASSIFICLASSIFICLASSIFICLASSIFI----CATIONCATIONCATIONCATION

TYPETYPETYPETYPE OFOFOFOF CHECKCHECKCHECKCHECK QUANTUMQUANTUMQUANTUMQUANTUM OFOFOFOF CHECKCHECKCHECKCHECK

REFERENCEREFERENCEREFERENCEREFERENCE DOCUMENTDOCUMENTDOCUMENTDOCUMENT

ACCEPTANCEACCEPTANCEACCEPTANCEACCEPTANCE NORMSNORMSNORMSNORMS

FORMATFORMATFORMATFORMAT OFOFOFOF RECORDSRECORDSRECORDSRECORDS

AGENCYAGENCYAGENCYAGENCY REMARKSREMARKSREMARKSREMARKS

PagePagePagePage 02020202 ofofofof 07070707

I.I.I.I. BoughtBoughtBoughtBought----outoutoutout ItemsItemsItemsItemsHBLHBLHBLHBL CUSTOMERCUSTOMERCUSTOMERCUSTOMER

1 CONSOLE 1.Material Conformance

Major Visual Inspection 100% Engineering drawings

Engineering drawings / As per supplier report

No.:PEQ/07C P R

2.Dimensional Conformance

Major Measurement 100% P R

3.Paint Shade & Finish

Major Visual Inspection 100% IS-5/RAL IS-5 / Manufacturer catalogue

P R

4.Paint Thickness Major Measurement 100% Engineering drawings

Engineering drawings

P R

5.Adhesion of Paint Major TapeTest 100% TI-101 Paint should not peel off

P R

2 TRANSFORMER 1.Rating Plate & Termination

Major Visual 100% Tech.Spec & IS-2026.

IS:11171

Tech.Spec.88106,59

No.:PEQ/23C, PEQ/27C

A, R R

2.Electrical Performance

Critical a)Winding Resistance

100% TI-103 P R

b)Voltage Ratio 100% TI-104 P Rc)No load test 100% TI-105 P R

d)Copper Losses 100% TI-106 P Re)Insulation Resistance

100% TI-107 P R

f) H.V.Test 100% TI-108 P Rg)Temperature

Rise TestType test = 1 No of each

rating

TI-109 P R

3 CHOKE 1.Rating Plate & Terminations

Major Visual Inspection 100% HBL Tech. Spec.88055,59

HBL Tech Spec.88106,59

No.:PEQ/31C R,A R


Critical a)Inductance measurement

100% TI-110 P R

b)Insulation Resistance

100% TI-107 P R

c) H.V. Test 100% TI-108 P Rd) Temperature

Rise testType test = 1 No of each

rating

TI-111 P R

Prepared by:Approved by:










PagePagePagePage 03030303 ofofofof 070707074 THYRISTOR 1.Type & Rating Major Visual Inspection 100% BOM/P.O

IS 3715 Mnfrs catalogue

BOM/P.O IS 3715 Mnfrs catalogue

No.:PEQ/09C R,A R


Critical a)Triggering current

100% IS 3700TI-113

Manufacturer's catalogue

P R

b)Voltage Drop 100% TI-113 P R

c)Latching current 100% TI-113 P R

d)Holding current 100% TI-113 P R

e)Insulation Resistance

100% TI-107 >100 Mohms P R

5 POWER DIODE 1.Type & Rating Major Visual Inspection 100% BOM/P.O/ IS 3700 Mfrs

catalogue

BOM/P.O No.:PEQ/17C R,A R


Critical a)Forward voltage drop

100% TI-112 Manufacturer's catalogue

P R


100% TI-107 >/=100Mohms P R

6 MCCB/MCB 1.Type and Rating Major Marking verification

100% BOM/P.O Manufacturer's

catalogue

BOM/P.O No.:PEQ/11C R,A R

2.Functional Check Critical Tripping Mechanism

100% IS 13118/1991 TI124

IS 13118/1991 P R

3.Electrical performance

Critical a)H.V.Test 100% TI-108 Should with-stand P R


100% TI-107 >100 ohms P R

7 CAPACITOR 1.Rating & Type Major Visual Inspection 100% BOM/P.O Manufacturer's

catalogue

BOM/P.O IS 7305

No.:PEQ/16C R,A R


Major Capacitance measurement

100% TI-121 Must be with in Tolerance / As per MFR Catalogue

P R











PagePagePagePage 04040404 ofofofof 070707078 METERS 1.Type & Range Major Marking

verification100% BOM/P.O/ IS 1248

/ TI-114BOM/P.O/ IS 1248 No.:PEQ/06/35C R,A R

2.Accuracy & Calibration

Critical Electrical comparision with standard meter

100% BOM/P.O/ IS 1248 / TI-114

BOM/P.O/ IS 1248 P R

9 CONTACTOR 1.Type & Rating Major Visual Inspection 100% BOM/P.O IS-13947 PT.IV

SEC.I

BOM/P.O IS-13947 PT.IV SEC.I

No.:PEQ/14C R,A R


Critical a)Pick up voltage 100% TI-120 Manufacturer's catalogue

P R

b)Release Voltage 100% TI-120 Manufacturer's catalogue

P R

c)H.V.Test 100% TI-108 Should with-stand P R

d)IR Test 100% TI-107 >100 Mohms P R10 ROTARY

SWITCHES1.Type & Rating Major Visual verification 100% BOM/P.O BOM/P.O

BS EN 60947-3No.:PEQ/10 C R,A R

2.Operating mechanism

Major Mechanical operation

100% BOM/P.O Should be smooth P R


Critical a)Continuity check 100% TI-123 Should have continuity in on state

P R

b)H.V.Test 100% TI-108 Should with stand H.V

P R

c)I.R Test 100% TI-107 >100 Mohms P R11 FUSES 1.Type & Rating Major Visual verification 100% BOM/P.O

Manufacturer's catalogue

BOM/P.O Manufacturer's catalogue

No.:PEQ/25C R,A R


Critical Continuity test 100% TI- 132 Should have continuity

P R












IIIIIIII SUBSUBSUBSUB----ASSEMBLYASSEMBLYASSEMBLYASSEMBLY1 MAGNETICS 1.Component

specificationMajor Visual verification 100% BOM BOM No.:PEP/P07D P R

2.Layout Visual verification 100% Engineering Drawing

Approved Engg. Drawing

P R

3.Method of mounting

Verification as per MPI

100% MPI MPI P R

4.Firmness of fixing Check for mechanical tightness

100% MPI MPI P R

2 RECTIFIERMODULE

1.Component specification

Major Visual verification as per BOM

100% MPI BOM/MPI P R

2.Layout Visual inspection 100% Engineering dwg Engineering dwg / GAD / ICL

P R

3.Method of mounting & firmness of fixing


100% MPI MPI P R

3 CAPACITORBANK



100% BOM BOM P R



100% MPI MPI P R

4 MOUNTING PLATES & CUTOUT PLATES



100% BOM BOM P R

2.Layout Visua verification 100% Engineering Drawing

Engineering Drawing

P R



100% MPI MPI P R

5 POPULATED PCB 1.Correctness of assembly

Minor a)Verification as per BOM / ICL

100% BOM BOM No.:PEP/P07D P R












b)Mounting as per leg-end

printing

100% PCB Layout PCB Layout P R

6 WIRING 1.Cable Size Major Verification 100% BOM & Wiring diagram

BOM & Wiring diagram

No.:PEP/P07D P R

2.Crimping Visual inspection 100% MPI MPI P R

3.Terminal identification

Ferrule No.check 100% Wiring Diagram Wiring Diagram P R

4.Correctness of Routing

Visual verification 100% MPI MPI P R

III PERFORMAN-CE TESTS

1.Physical verification

Major Visual 100% BOM/ApprovedDrawing

BOM/Approved Drawing

No.:PEQ/P101B/102B/103B/104B/105B/106B/107B/108B/109B/110B/111B/1

12B/113B

P W

2.Insulation Resistance test

Insulation resistance

measurement

100% HBL Test Procedure/ cust.spec.

>/=10 Mohms P W

3.H.V.Test H.V.Test 100% Tech.spec. Should with-stand 2KV/min

P W

4.Efficiency Measurement

Efficiency Measurement

TypeTest = 1 NO of each

rating

Tech.Spec. Tech.Spec. P W

5.Ripple measurement

Ripple Measurement

100% Tech.Spec. Tech.Spec. P W












6.Voltage Regulation Measurement(0-100%) load with 10% Input volt. Variation

Major Voltage Regulation

Measurement

100% Tech.Spec. Tech.Spec. No.:PEQ/P101B/102B/103B/104B/105B/106B/107B/108B/109B/110B/111B/1

12B/113B

P W

7.Heat Run Test Heat Run Test Type test = 1 No of each

rating

Mfrs standard (HBL)

No failure P R

8.Functional Test & System Details

Annunciation Check & Feature

Check

100% Tech.Spec Tech.Spec. P W

IVIVIVIV PACKINGPACKINGPACKINGPACKING &&&& DESPATCHDESPATCHDESPATCHDESPATCH

1.Pre-Packing checks

Major a)Tightness of all the fastners and

cable connections

100% As per Spec.89397 Packing spec 89397.

No.:WI/P/PI/11 P R

b)Over all appearance

100% As per Spec.89397 As per Spec.89397 P R

c)Paint Finish 100% As per Spec.89397 No scratches P R

2.Conformance to packing specification

Critical Verification of packing mater-ials

and method of packing

100% Packing Spec.89397

Packing Spec.89397

P R

3.Packing of accessories spares, Manual etc.

Verification as per BOM and packing

list

100% Production indent & packing Spec.list

89397

Packing list 89280 P R

Abbreviations:Abbreviations:Abbreviations:Abbreviations: P-Actual/perform, R-Review, W-Witness of Inspection, A-Approve,GAD - General

arrangement drawingTI-Test Instruction, MPI-Manufacturing Process Instruction, BOM-Bill of Material, MTR-Manufacturer Test Report,

AQL-Accepted Quality Level, HPS-HBL Power Systems Ltd, PO-Purchase Order. ICL - Internal components layout


Doc. Ref. No : Make of ComponentsRev. No. 0Date 21.05.13 HBL POWER SYSTEMS LTD.Sheet 1 of 1 RECTIFIER DIVISION

MAKE OF COMPONENTS

CUSTOMER : M/s. M/s.M/S.JINDAL STEEL & POWER LIMITEDHBL JOB NO. : 5255

SL.NO DESCRIPTION MAKES

1. FILTER CAPACITORS ALCON /SARADA

2.RECTIFIERS(THYRISTORS &DIODESAND MODULES)

HIRECT /SEMIKRON

3. SWITCHES KAYCEE /L&T(SALZER)4. MCCB /ACB /MCB SCHNEIDER/ABB/C&S5. METERS /SHUNTS AE /RISHAB /UBAH/IMP/MECO6. FUSES BUSSMANN7. ELECTRONIC CARDS HBL8. INDICATION LAMPS ESBEE/VAISHNO/TEKNIC9. MAGNETICS HBL10. CONTACTORS ABB/SCHNEIDER11. CONTROL TERMINALS CONNECTWELL / WAGO / ELMEX/APL12. RELAYS PLA /L&T(SALZER)13. CONTROL FUSES C.W/ELMEX14. CABLES HAVELLS /POLYCAB /FINOLEX15. CURRENT TRANSFORMER AE/KAPPA

Makes mentioned in above have been ordered /some of them arrived/available. The othercomponents not mentioned in above list will be of HBL regularly used components.

TITLELIST652927029260292GAD-1GAD-25329253292123

QP-1STANDED QAP-2-7MAKE OF COMPONENTS_FEB-2013

jspl 220tp20 -5 set post drawing

Documents

system description peep

hbl power systems

measurethe charger current

boost charger rating

technical specification

bill of material peep

onoff mccb

power electronics division