SOQ-JSPL Pelletizing-SupplySCHEDULE OF RATES & QUANTITIES( For Pelletizing Plant Line # 2 )Sr. No.DescriptionQty.UOMSupplyInstallationCalibrationTestingRemarksReqd.Unit RateTotal RateReqd.Unit RateTotal RateReqd.Unit RateTotal RateReqd.Unit RateTotal RateINSTALLATION HARDWARE1.0JUNCTION BOX & CABLE GLANDSJunction Box weather proof , MOC stainless steel, surface mounting, 2.5 sq.mm terminals, side cable entry for individual branch cables from field, bottom cable entry for main multipair/ multicore cable to control room , dimensions to suit adequate working space and maintenance, SS tag plate, earthing stud.Drawing to be submitted for approval Cable glands for Multipair / Multicore cable from Junction Box to control panel-Nickel plated brass, double compression type, weatherproof to IP 65For branch cable from field instrument to Junction Box gland should be Nickel plated brass, double compression type, weatherproof to IP 65 .1.1AJB, Analog Junction Box for 6/12 pair Signal cable (11 number side entries for 2 pair x 1sq. mm field cables, 2 number bottom entries for one no . 12 pair X 1 sq. mm and one no. 6 pair X 1 sq. mm multipair cable). Terminals shall be numbered and separated as per signals/supply/earthing type.Teminals' quantity shall be 4570NOSYesN.AN.AN.A1.2Thermocouple Junction Box for 12 Pair TC cable, KX Type10NOSYesN.AN.AN.A1.3Thermocouple Junction Box for 12 Pair TC cable, RC Type25NOSYesN.AN.AN.A1.4DJB, Digital Junction Box for 12/24 Control cable (22 number side entries for 2 core X 1.5 sq. mm field cables, 2 number bottom entries for one no. 24 core X 1.5 sq. mm and one no. 12 core X 1.5 sq. mm multicore cable). Terminals shall be numbered and separated as per signals/supply/earthing type.Teminals' quantity shall be 4580NOSYesN.AN.AN.A2.0Cable glands for Multipair / Multicore cable from Junction Box to control panel - Nickel plated brass, double compression type, weatherproof to IP 65For branch cable from field instrument to Junction Box gland should be made of Nickel plated brass, double compression type, weatherproof to IP 65 . STOPPER PLUGS for closing the spare holes should be made of Nickel plated brass. Drawing to be submitted for approval2.1.a- For 1 pair x 1 mm2 cable, ET Type350NOSYesN.AN.AN.A2.1.b- For 1 pair x 1 mm2 cable, NPT Type350NOSYesN.AN.AN.A2.1.c- Plugs for sealing spare holes- ET Type380NOSYesN.AN.AN.A2.2.a- For 6 pair x 1 mm2 cable, ET Type75NOSYesN.AN.AN.A2.2.b- Plugs for sealing spare holes- ET Type25NOSYesN.AN.AN.A2.3.a- For 12 pair x 1 mm2 cable, ET Type75NOSYesN.AN.AN.A2.3.b- Plugs for sealing spare holes- ET Type25NOSYesN.AN.AN.A2.4.a- For 2 core x 1.5 mm2 cable, ET Type800NOSYesN.AN.AN.A2.4.b- For 2 core x 1.5 mm2 cable, NPT Type800NOSYesN.AN.AN.A2.4.c- Plugs for sealing spare holes- ET Type700NOSYesN.AN.AN.A2.5.a- For 12 core x 1.5 mm2 cable, ET Type200NOSYesN.AN.AN.A2.5.b- Plugs for sealing spare holes- ET Type50NOSYesN.AN.AN.A2.6.a- For 24 core x 1.5 mm2 cable, ET Type200NOSYesN.AN.AN.A2.6.b- Plugs for sealing spare holes- ET Type50NOSYesN.AN.AN.A2.7.a- For 1 triad x 1 mm2 cable, ET Type200NOSYesN.AN.AN.A2.7.b- For 1 triad x 1 mm2 cable, NPT Type200NOSYesN.AN.AN.A2.7.c- Plugs for sealing spare holes- ET Type60NOSYesN.AN.AN.A2.8.a- For 8 triad x 1 mm2 cable, ET Type80NOSYesN.AN.AN.A2.8.b- Plugs for sealing spare holes- ET Type40NOSYesN.AN.AN.A2.9.a- For Single TC x 1 mm2 cable, ET Type150NOSYesN.AN.AN.A2.9.b- For Single TC x 1 mm2 cable, NPT Type150NOSYesN.AN.AN.A2.9.c- Plugs for sealing spare holes- ET Type150NOSYesN.AN.AN.A2.10.a- For 12P TC x 1 mm2 cable, ET Type75NOSYesN.AN.AN.A2..10.b- Plugs for sealing spare holes- ET Type40NOSYesN.AN.AN.A3.0CABLESLaying,Termination , Lugging , Ferruling and loop checking for ( XXX Input / outputs approx.) cable shall be considered in quotationINSTRUMENT CABLESRefer attached cable data sheet for detailed specificationPair Cables3.11 Pair x 1.0 mm2 (SHIELDED & FLEXIBLE)12000MTRYesN.AN.A.N.A3.26 Pair x 1.0 mm2 (SHIELDED & ARMOURED)10000MTRYesN.AN.A.N.A3.312 Pair x 1.0 mm2 (SHIELDED & ARMOURED)8000MTRYesN.AN.A.N.AControl Cables (Armoured & Overall Shielded)3.42 Core x 1.5 mm2 ( from JB to field instruments )25000MTRYesN.AN.A.N.A3.512 Core x 1.5 mm2 ( from JB to RIO Panel )15000MTRYesN.AN.A.N.A3.624 Core x 1.5 mm2 ( from JB to RIO Panel )12000MTRYesN.AN.A.N.ATriad Cables (Armoured & Overall Shielded)3.71 Triad x 1mm2 ( from JB to field instruments )2500MTRYesN.AN.A.N.A3.88 Triad x 1mm2 ( from JB to RIO Panel )3000MTRYesN.AN.A.N.A3.9Thermocouple Compensating cable cable KX type, 1Pair x 1.0 mm21000MTRYesN.AN.A.N.A3.10Thermocouple Compensating cable RC type, 1Pair x 1.0 mm2( With High temperature insulation)2500MTRYesN.AN.A.N.A3.11Thermocouple Compensating cable KX type, 12 Pair x 1.0 mm21500MTRYesN.AN.A.N.A3.12Thermocouple Compensating cable RC type, 12 Pair x 1.0 mm23000MTRYesN.AN.A.N.AEarthing Cables ( unarmoured )3.13Single Core x 10 mm2 Copper Cable1100V grade Solid Conductor of electrolytic Annelead bare copper.1000MTRYesN.AN.A.N.AProfibus Cable3.14Profibus Cable6000MTRYesN.AN.A.N.AEthernet cable3.15Ethernet cable1000MTRYesN.AN.A.N.AFiber Optic Cable3.16Fibre Optic cable4500MTRYesN.AN.A.N.ABurner Cable: High Temperature, Flameproof, Individual & Overall Screened, Armoured3.172 Core X 1.5 mm2 (from inst to LPBS)3500MTRYesN.AN.A.N.A3.184 Core X 1.5 mm2 (from inst to LPBS)2000MTRYesN.AN.A.N.A3.1930 Core X 1.5 mm2 (from LPBS to BMS Panel)10000MTRYesN.AN.A.N.A4.0SwitchesNet work SwitchesNA4.0CABLE TRAYSSupply, Installation of prefabricated Galvanised Iron perforated heavy duty cable trays including joining of cable trays with coupling plates. Work shall be carried out as per drawing approved by owner /consultant(support hanging arrangement provided at each 1.0 M interval)4.1600 X65 X 2mm Cable TrayNAMTRYesN.AN.A.N.A.4.2600 X65 X 2mm TEENANOSYesN.AN.A.N.A.4.3600 X65 X 2mm BendNANOSYesN.AN.A.N.A.4.4300 X50 X 2mm Cable Tray3000MTRYesN.AN.A.N.A.4.5300 X50 X 2mm TEE200NOSYesN.AN.A.N.A.4.6300 X50 X 2mm Bend200NOSYesN.AN.A.N.A.4.7100 X35 X 2mm Cable Tray5000MTRYesN.AN.A.N.A.4.850 X20 X 1mm Cable Tray4000MTRYesN.AN.A.N.A.5.0CABLE CONDUITSWith fittings,clamps , bolts, nuts etc5.1Flexible GI Conduits 25 mm1500MTRYesN.AN.A.N.A.5.2Flexible GI Conduits 50 mm1500MTRYesN.AN.A.N.A.5.3Flexible GI Conduits 16 mm500MTRYesN.AN.A.N.A.5.4Rigid GI Conduit 50 mm3000MTRYesN.AN.A.N.A.5.5Rigid GI Conduit 25 mm2000MTRYesN.AN.A.N.A.5.6Fibre Optics cable Buffer HDPE conduit3500MTRYesN.AN.A.N.A.6.0COMMUNICATION SYSTEM6.1RJ45 male connector (connectors for ethernet cable)100NOSYes6.2Profibus connector (axial cable outlet)250NOSYes6.3XX-Port Switch300NOSYes6.4Fiber optic RJ45 converter100NOSYes6.5UTP Cat5e Patch Cords - 2M50NOSYes6.6MTRJ-SC FO Patch Cords - 2M50NOSYes7.0CONSUMABLES & MISCELLANEOUS ITEM7.1Supply, fabrication & installation of steel for support of cable trays, cable conduits,Junction boxes, field instrument cables etc.1LOTNoN.ANANA7.22" MS Pipe(For mounting Transmitter)300MTRNoN.ANANA7.3Base Plate 150mm x 150mm( For mounting Transmitter)150NOSNoN.ANANA7.4Canopy ( For Transmitter)As Reqd.NoN.ANANA7.5Cutting Gases / cartridegeAs Reqd.NoN.ANANA7.6Welding ElectrodesAs Reqd.NoN.ANANA7.7Soldering/Brazing MaterialsAs Reqd.NoN.ANANA7.8Sealing Materials /Teflon TapesAs Reqd.NoN.ANANA7.9Clamps & crimping lugs , numbered ferrules etc.As Reqd.NoN.ANANA7.10Nuts & Bolts for fixing / clampingAs Reqd.NoN.ANANA7.11Marking FerrulesAs Reqd.NoN.ANANA7.12Other items as requiredAs Reqd.NoN.ANANA7.0INSTRUMENT HARDWARE FOR HOOKUPFor specification and quantity refer attached BOM of instrument Hardware for Hookup sheet annexure-11LOTYesN.ANANA8.0AIR MANIFOLD8.16 Port Air Manifold schedule for 1/4" connection(Refer attached dwg)15NOSYesN.ANANA8.212 Port Air Manifold schedule for 1/4" connection(Refer attached dwg)5NOSYesN.ANANA* UR - UNIT RATENOTES1.0Quantities mentioned above may be revised during job execution. Quantity of cable trays/conduits given are indicative. Contractor shall quote unit rate as well bulk rate.2.0Shifting of all the instruments from stores upto project site for installation, testing and calibration will be in Contractor scope. Scope also includes returning of balance material to stores.3.0Contractor shall supply structural steel support for Cable trays / conduit's, JBs and field instruments as per site requirements.4.0Contractor shall clean all the structural steel with wire brush, apply one coat of synthetic enamelled paint on the structural steel. Supply of primer and paint will be in contractors scope.5.0Cable tray support shall hang from the roof . Contractors shall consider this in their quotation6.0Against cable wherever testing is in the scope of contractor , vendor should quote including ferruling and termination of the cable and then testing and loop checking of the same.

&RDoc. No. - I-00-3400//A4Rev.ASheet &P of &N

JBJUNCTION BOXMOCTypeApprovedCoverHinged+BoltedDimensionsInternal 300mmWx300mmHx150mmDMountingProjection Mount with bracketColourVTAMATERIALSBody & CoverCRCAHingesMSBoltingMSName Plate (Screwed)SSTag Plate(Screwed)SSGlandsSSGasketNeopreneBushesNeoprenePlugsAluminium AlloyTERMINALSTypeStack Type with end Plates,DIN RAIL mounted nubmered,suitable for0.5 to 2.5sqmm conductors,Vibration Proof,60nosMakePVC,Phoenix Terminals,ScrewedColourShorting Links with screwsEvery third terminal for signal,Every 2nd terminal for Control DI & none for SOV PowerRowsOneENTRIESInlet6 Nos/12Nos at bottom& both side 1/2"NPT FOutlet2 Nos 1.25"NPTF for signal,1.5" NPTF for SOV at bottomGlandsDouble Compression Type for shielded & Armoured Cables with Blanking PlateIngress ProtectionWeatherproofRubber ShroudsFor Field Cable GlandsCable ODInlet 12-16 mm Outlet 20-35 mmCable Dia U/AInlet 6-11 mm & Outlet 17-29 mmCable Glands at Control Room EndSingle Compression Cable Glands1/2",1",1.25",1.5" ET type complete with checknutsNote:- Vendors scope includes supply of Sets of Dimensional Drwgs &Certificate CopiesBILL OF QUANTITYAJB, Analog Junction Box for 6/12 pair Signal cable (11 number side entries for 2 pair x 1sq. mm field cables, 2 number bottom entries for one no . 12 pair X 1 sq. mm and one no. 6 pair X 1 sq. mm multipair cable). Terminals shall be numbered and separated as per signals/supply/earthing type.Teminals' quantity shall be 4570NOSThermocouple Junction Box for 12 Pair TC cable, KX Type10NOSThermocouple Junction Box for 12 Pair TC cable, RC Type25NOSDJB, Digital Junction Box for 12/24 Control cable (22 number side entries for 2 core X 1.5 sq. mm field cables, 2 number bottom entries for one no. 24 core X 1.5 sq. mm and one no. 12 core X 1.5 sq. mm multicore cable). Terminals shall be numbered and separated as per signals/supply/earthing type.Teminals' quantity shall be 4580NOS

GlandCABLE GLANDTypeDouble Compression(Light Duty)Design SpecificationBS 6121:Part 1:1989,IS:2148ThreadsET,NPT & METRICOperating Temperature-30 Deg C to +190 Deg CProtection ClassIP65Gland MaterialElectro Nickel PlatedBrass(General) Material Option:Stainless Steel,Mild Steel & aluminium, Plating Option:Chrome,Tin,ZincSeal MaterialPVCCable OD13-32mm(maximum)AccessoriesShroud,Earth Tag,Blank Plugs,Adapter/Reducer,Entry Thread SealBILL OF QUANTITY- For 1 pair x 1 mm2 cable, ET Type350NOS- For 1 pair x 1 mm2 cable, NPT Type350NOS- Plugs for sealing spare holes- ET Type380NOS- For 6 pair x 1 mm2 cable, ET Type75NOS- Plugs for sealing spare holes- ET Type25NOS- For 12 pair x 1 mm2 cable, ET Type75NOS- Plugs for sealing spare holes- ET Type25NOS- For 2 core x 1.5 mm2 cable, ET Type800NOS- For 2 core x 1.5 mm2 cable, NPT Type800NOS- Plugs for sealing spare holes- ET Type700NOS- For 12 core x 1.5 mm2 cable, ET Type200NOS- Plugs for sealing spare holes- ET Type50NOS- For 24 core x 1.5 mm2 cable, ET Type200NOS- Plugs for sealing spare holes- ET Type50NOS- For 1 triad x 1 mm2 cable, ET Type200NOS- For 1 triad x 1 mm2 cable, NPT Type200NOS- Plugs for sealing spare holes- ET Type60NOS- For 8 triad x 1 mm2 cable, ET Type80NOS- Plugs for sealing spare holes- ET Type40NOS- For Single TC x 1 mm2 cable, ET Type150NOS- For Single TC x 1 mm2 cable, NPT Type150NOS- Plugs for sealing spare holes- ET Type150NOS- For 12P TC x 1 mm2 cable, ET Type75NOS- Plugs for sealing spare holes- ET Type40NOS

MBD0009D22D.doc