kei’s engineering procurement & construction (epc) · pdf fileindustrial &...
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KEI’SEngineering Procurement & Construction
(EPC) Business
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Headquarters at : New Delhi, India
More than 2000 employees across the country
Gross Sales FY 2009 : INR 10557 mn
Listed in India : NSE, BSE & CSE
Overseas Listing : Luxembourg Stock Exchange through GDR & FCCB
• Among the leading Electrical power cable company in India with strong market positions in its core business
• Core business organized into LT & HT Cables, Control & Instrumentation Cables, Elastomeric Cables, Single & Multicore Flexible wires & House wires & now Extra High Voltage Cable Systems.
KEI: Fact File
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Who we are
KEI is among leading players in Electrical Cable industry that enable industrial & domestic customers with one stop shop for EPC contracts & electrical cabling solutions.
Our goal is to create value for our stakeholders by meeting the stated & implied needs of our customers, employees and the communities where we exist & do business.
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Our Mission
The Power Behind The Power
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Bhiwadi
Silvassa
Chopanki (100% EOU)
KEI Today : Manufacturing Units
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• EHV Cable Systems upto 132 KV being
upgraded to 220 KV by Sept.2010
• HT cables (Copper / Aluminum)
• LT power cables, both Copper and Aluminum; PVC / XLPE insulated
• Control cables
• Instrumentation cables
• Rubber cables
• Mining cables
• Specialty cables
• House wires
• Stainless steel wires
Our Product Offerings
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Scope of Technical Collaboration with Brugg Kabel for EHV Cables66KV / 110KV / 132KV /220 KV
Technology & Systems back up from
“Brugg KABEL AG, Switzerland”
110 years experience of EHV Systems from 66KV up to 500 KV.
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MOU with KONCAR
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KEI and KONCAR has mutually Decided to undertake
KONCARFounded in 1921 as a small electric workshop of "SIEMENS" (Germany). KONCAR was transformed in 1946 into a manufacturer of power generation equipment. With more than forty-five years of experience in the design and construction of electrical plants and installations for electric power generation, transmission and distribution. KONCAR today provides efficient contracting, design and construction of complex power plants on the "turn key" basis.
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Our EPC Business
Project Management & Control
Transmission system Sector – 400 kV, 220 kV, 132 kV Switchyards, Transmission lines
Power Generation projects vis
THERMAL
HYDEL
(EBOP)
Distribution Sector - 33 kV, 11 kV, 6.6 kV Substations, cables
Total Cable solutions
Overhead Transmission Line Contracts.
Infrastructure and Civil Works
Turnkey Solutions
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KEI Today : Our Sales & Product Wise Share in Markets
KEI Key Markets
10%
70%20%
International Markets Institutional Sales Retail
With the Organization already enjoying strong foothold in the institutional sector, KEI is all geared up to set up its marketing and distribution efforts to establish its house wires a household brand name
Strong Presence in B2B Domain Power Cables & Wires : The Backbone of our Organization
KEI Product Wise Sales Break-Up
88%
12%
Cables & Wires SSW
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Delhi
KEI’s Pan India Presence : Our Sales & Distribution offices
Mumbai
Jaipur
Kolkata
Chennai
Bangalore
Hyderabad
Pune
Baroda
Chandigarh
Ludhiana
Our Sales & Distribution covers All major Metros & ”A” Class Cities to serve our
esteemed Customers
AssamLucknow
Bhopal
Bhubneshwar
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CANADA
MEXICONIGERIA
AUSTRALIA
SRI LANKA
SAUDI ARABIA
IRAN
FRANCE
GERMANY
ITALY
UNITED STATES
BANGLADESH
CYPRUS
GHANA
IRAQ
KENYA
KUWAIT
MAURITIUS
MALAYSIA
PHILIPPINES
QATARUAE
VIETNAM
KEI’s Global Footprints : Our Overseas Markets
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KEI’s Superior Quality Accredited by Re-owned Testing Agencies
Sri Ram Centre
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KEIKEI’’s Sector wise Key Clients s Sector wise Key Clients
International EPC ProjectsFertilizer Projects
Oil & Gas Sector
Energy Projects
Power Sector Refineries Steel Plants
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KEI’s Sector wise Key Clients
Our Power Sector Clients
Power Grid Corporation of India
Nuclear Power Corporation of India
CEB Mauritius
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KEI’s Sector wise Key Clients
Our Clients in Refineries
Nuclear Power Corporation of India CEB Mauritius
Our Clients in Steel Sector
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KEI’s Sector wise Key Clients
Our Clients in Energy Sector
Nuclear Power Corporation of India
Zuari Agro
Our Clients in Fertilizer Sector
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KEI’s Sector wise Key Clients
Our Clients in EPC Projects Our Other Esteemed Clients
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23023414
6815
980610557 9725
04-05 05-06 06-07 07-08 08-09 09-10
Chart TitleSeries1
Financial Performance6 YEARS OF REVENUES
Revenue Growth (Figures in Million INR)
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Our EPC Business Capabilities
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Route Survey & Statutory Clearances.
Tower Spotting & Profile
Soil Investigation, Wind Forces & Short Ckt. Forces
Tower Structure & Foundation Design
Transmission Lines – 400kV / 220 kV/132 Kv
Trenching, Cable laying, Termination, Testing & Commissioning from 66 KV to 220 KV
Conversion of Existing Overhead Lines to
Underground Cabling Network
Conductors Hardware & and other accessories
Isolators, Insulators, Circuit Breakers CTs , CVTs,
Switchgears, Control & Relay Panels and Metering
Transmission System
Scope Addressed
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Substations
Trenching, Cable laying, Termination, Testing & Commissioning from 11 KV to 66 KV
HT / LT Switchboards
Power & Distribution Transformers
Capacitors, Reactors & Power Factor Improvement
Battery & Battery Chargers
Control , Protection & Metering System
Earthing , Lighting & Lightning Protection
Distribution System
Scope Addressed
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Complete solution package for underground power distribution involving system design, supply of cables, cable jointing and termination, laying & commissioning .
Specialized cable jointers with expertise and long experience up to 220 kv class cables.
Provide cable monitoring system using distributed temperature sensor (DTS) system and offers complete package including Installation, Comissioning & Maintenance.
Total Cable Solutions
Scope Addressed
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CMDCMD
Q.A / Q.C
Vendor Cell
Q.A / Q.C
Vendor CellEngineering
Deptt.
Engineering
Deptt.Contracts & Procurement Contracts & Procurement
Field Engineering Support
Field Engineering Support
CEOCEO
GenerationGeneration TransmissionTransmission DistributionDistribution E BoPE BoP Cable Engg.Cable Engg.
ErectionErection TestingTesting CommissioningCommissioning
EPC : Department Structure
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Key Members of EPC Division
RESOURCES
We have a strong team comprising Engineers, Professional, Team Leaders. Team members are well qualified in-depth experience in related field. The team is totally geared up to take up any kind of challenges in the areas of electrical and associated construction activities. We have a program for continuous up gradation of management in technical skills. The quality close loop control and 100% satisfaction value for money and complete peace of mind are the key thrust area for the committed deliverable.
Our team of well recognized professionals benchmarks the current performance. At present, we have the following strength of technically and academically qualified site personnel beside, secretarial, finance / Accounts, design and drawings personnel. The site manpower strength is constantly under review and strengthening/augmentation is continuous process.
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Key Members of EPC Division
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Key Members of EPC Division
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Design & Engineering Capability
-- Layout Engineering
-- Substation Engineering Calculation
a) SCF Calculation
b) Earthing calculation
c) Direct stroke LP calculation
d) Sag Tension calculation
e) Temperature Rise calculation
f) Illumination design
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Our Engineering facilities
Team of experienced engineers
Latest engineering software's a) PROE / AUTOCAD
b) Battery sizing software
c) Various lighting software's
Bank of latest standards, manuals, technical books and references
Supported by modern IT infrastructure (PCs, plotters, scanners, printers)
Computers / scanners / plotters / printers
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Quality Assurance System
FIELD QUALITY PLANa) Civil Worksb) Receipt, Handling, Storage of materialsc) Erectiond) Commissioning
CHECKLISTS a) Civil Works b) Erectiond) Pre-commissioning
SITE PROCEDURES a) Civil Worksb) Erectionc) Testing of various electrical equipments
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Quality Assurance System
QUALITY DOCUMENTS
A) CIVIL Land take-over document with proper levels, grid
coordinates
Approved Field Quality Plan
Approved Ratio of concrete-mix
List of Approved Sources of construction materials
Approved Pour cards / checklists
MTC & Third party lab reports of Construction material
Concrete cube test register
Sieve Analysis register of coarse and fine aggregates
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Quality Assurance System
A) CIVIL (Contd)
Compaction test register for back filling
Calibration certificate of site test apparatus
Test records of construction materials as per FQP
B) ELECTRICAL
Approved design calculations & drawings
Test reports of all individual equipments
System commissioning report
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Personal Protective Equipments
Safety Slogans / Circulars
Good quality ladders and scaffoldings
Fire Protection
Provision of First-Aid facility
Highest level of Housekeeping
Safety Meetings
Safety Management & Practices
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Preparation of detail L1/L2/L3 network.
Detailed Design & engineering for Electrical & Civil Works.
Freezing drawings and documents.
Drawing approvals from customers.
Freezing suppliers as per approved vendor list.
Evaluation & finalisation of Civil & Erection subcontractors.
Mobilisation, site execution as per L2, L3 networks and Field Quality Plan.
MIS on fornightly and monthly progress sent to various levels internally and to customer.
Project Monitoring System
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Project Monitoring System
Site videos / photographs discussed as part of MIS
Well equipped expediting teams,
Quality inspection teams for 3rd party material and site work
Long-term partnerships with a) suppliers for critical equipments,b) specialised experts,c) commissioning teams
Corporate quality team audits from safety and environmental point of view
Monthly review with customer
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First ever 400 kV Switchyard for HPGCL with 12 bays, at 2 x 600 MW Rajiv Gandhi TPP in Hisar
1 x 125 MVA, 220/ 33 kV Transformer, 220 & 33 kV GIS and 220 kV Cable laying for Ghodbunder S/S of BSES, Mumbai
We are The Pioneers for……
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WITH THIS PROJECT WE DIRECTLY QUALIFY FOR POWER GRID PROJECTS UPTO 400KV by MARCH 2011
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S.No. Subject Client Location Date of Award
Date of completion
1
Design, Engineering , supply, Installation, Testing & Commissioning of 400 KV Switchyard for 2X600 MW Rajeev Gandhi Thermal Power Project, Hisar, Haryana
Reliance Infrastructure Ltd. Hisar 22/07/2008 31-07-2009
2
Design, Engineering,Supply, installation, Testing & Commissioning of 33 KV 3Cx300 sqmm XLPE Armoured underground cable with allied equipments for providing 33 KV Electric power to Bisalpur-Jaipur Water Supply Project under Turn-key Package No.JPD/SE/JCC/TN-25.
Jaipur Vidyut Vitran Nigam Ltd Jaipur 13/02/2007
Completed as per client schedule
3Installation, Testing & commissioning of 220/33 KV,125 MVA,4th Transformer at Ghodbunder Receiving Station
Reliance Infrastructure Ltd.
Ghodbunder
Mumbai4/4/2008 27-03-
2010
Success Stories - EPC
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S.No. Subject Client Location Date of Award
Date of completion
4
Design, Engineering ,Supply and installation of miscellaneous items for 220/33 KV,125 MVA,4th Transformer at Ghodbunder Receiving Station
Reliance Infrastructure Ltd.
Ghodbunder Mumbai 5/4/2008
Completed as per client schedule
5
Design, Engineering, Supply, Installation, Testing & Commissioning of 66 KV Sub Station work for Project called Festival City at Ludhiana, Punjab
AERENR Ludhiana, Punjab 8/10/2007
Completed as per client schedule
6
Supply, Erection, Testing & Commissioning of 1000 KV Transformer and HT VCB for 11KV S/S of Air Force Station Gurgaon
MES Gurgaon 4/11/2008Completed as per client schedule
7
Design, Engineering, Supply , Erection of Additional Isolators and Miscellaneous work at 220 KV Aarey Receiving Station
Reliance Infrastructure Ltd.
Aarey, Mumbai 21/05/2009
Completed as per client schedule
Success Stories - EPC
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S.No. Subject Client Location Date of Award
Date of completion
4
Design, Engineering ,Supply and installation of miscellaneous items for 220/33 KV,125 MVA,4th Transformer at Ghodbunder Receiving Station
Reliance Infrastructure Ltd.
Ghodbunder Mumbai 5/4/2008
Completed as per client schedule
5
Design, Engineering, Supply, Installation, Testing & Commissioning of 66 KV Sub Station work for Project called Festival City at Ludhiana, Punjab
AERENR Ludhiana, Punjab 8/10/2007
Completed as per client schedule
6
Supply, Erection, Testing & Commissioning of 1000 KV Transformer and HT VCB for 11KV S/S of Air Force Station Gurgaon
MES Gurgaon 4/11/2008Completed as per client schedule
7
Design, Engineering, Supply , Erection of Additional Isolators and Miscellaneous work at 220 KV Aarey Receiving Station
Reliance Infrastructure Ltd.
Aarey, Mumbai 21/05/2009
Completed as per client schedule
Success Stories - EPC
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S.No. Subject Client Contract Amount(INR)
1Construction of 11KV lines, LT lines, 25/16 KVA, 11.04 KV Distribution Transformer S/S and service lines in Manpur, Karkeli, and Birsingpur pali, of District Umaria
MPPKVVCL, Umaria (Jabalpur) 21.11 Crore
2
Supply of materials, survey, installation, testing and commissioning of 11 kv feeders under feeder separation programme for separation of non agricultural and agricultural consumers, replacement of bare lt line with ab cable and meterisation of unmetered consumers in rural areas
MPMKVVCL, Bhopal 25.66 Crore
3
Supply of materials, survey, installation, testing, and commissioning of New 33/11KV S/s, Augmentation of capacity of Power Transformer & providing addl. Power Transformer in existing 33/11 KVS/s with extension of 33KV & 11KV Bay along with VCB, Laying of single circuit/Double circuit 33KV & 11KV lines
MPPKVVCL, Ujjain 54.92 Crore
4
Supply of materials, survey, installation, testing, and commissioning of New 33/11KV S/s, Augmentation of capacity of Power Transformer & providing addl. Power Transformer in existing 33/11 KVS/s with extension of 33KV & 11KV Bay along with VCB, Laying of single circuit/Double circuit 33KV & 11KV lines
MPPKVVCL, Dewas 41.96 Crore
ORDERS UNDER EXECUTION
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S.No. Subject Client Contract Amount(INR)
5
Supply of materials, survey, installation, testing, and commissioning of 33/ 11 KV S/s, augmentation/additional power transformer in existing 33/ 11 KV S/s, 33 KV & 11 KV feeders, additional 33KV & 11 KV bays, replacement of conductor in existing 33 KV & 11 KV lines, distribution transformer S/s 11/0.433 KV, augmentation, relocation. renovation of DTR, replacement of bare conductor of existing LT line by AB cable, new LT 3 phase 4 wire with AB cable, renovation of existing service line & shifting / installation of energy meters for reduction in AT & C loss and Annual Maintenance (for five year)under RAPDRP-Part-B in the Sihora, Narsinghpur -Gadarwara, Sagar, Damoh, Tikamgarh, Sidhi - Singrauli, towns of M.P.(FOR 6 Locations )
MPPKVVCL, (Jabalpur) 162 Crore
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We are one in Engineering Procurement and Construction Company and are skilled in Design, Engineering, Erection, Testing, Commissioning and Project Management have executed more than 10 projects in Government and Private Sectors. Currently executing 10 Projects for MP Electricity Board in Power Transmission and Distribution Sector, worth 305 Cr.
ORDERS UNDER EXECUTION
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WITH THIS CREDENTIAL WE CAN DIRECTLY QUALIFY FOR POWER GRID PROJECTS UPTO 400KV
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