leading through passion cold milling...

Leading through passion

Cold Milling MachinesW 100 CF i | W 120 CF i | W 130 CF i

The outstanding innovations of the new, compact front loaders

5 Time-saving pivoting mechanism – Quick, automatic pivoting of the right-hand rear track unit or

wheel without having to lower the milling drum to the ground – Heavy-duty swivel joint via large friction bearing – Additional third position of right-hand rear track unit or wheel

6 Quick and dynamic manoeuvring – Larger steering angle for small turning circles – Highly precise steering via fi ngertip steering system – Travel speed of up to 7.5 km / h – “Stop” and “Go” system for truck driver

Innovations in driving and steering Pages 6 / 7

2 Multifunctional armrest boosts effi ciency – Ergonomic multifunctional armrest with colour control screen – User-programmable “Favourites” keys – Additional machine height adjustment included in armrest – Record and display the job data on the control screen

1 Intuitive, precise levelling with LEVEL PRO PLUS – Simple, intuitive handling – Many new additional features and automated functions – Fully integrated into the machine management system – New hydraulic cylinders at the side plates with integrated

displacement sensors for levelling control

3 Unmatched visibility concept – Reduced width of the machine frame on the right for an

optimized view to the front – Side-moving operator’s platform for signifi cantly optimized

visibility – High-quality camera system including display of the milling

edge

Innovations in operationPages 4 / 5

4 Operator comfort – Heated driver’s seat swivelling to either side – Convenient machine access including “Welcome” and

“Go home” lights – Additional height adjustment in increments of 1 mm or 5 mm – Scraper position is displayed on the control screen – Wind and weather protection equipment – Electro-hydraulic power pack

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10 High traction ensured by optimized weight and automatic lowering of the milling drum into working position

– Many new automated functions signifi cantly reduce operator interventions

– Automated process of lowering the milling drum into working position including relief sensors

– Transport made easy by compact dimensions and low weight

9 High effi ciency ensures tremendous productivity – Most environmentally friendly engine technology in

emission standard EC Stage 4 / US Tier 4 Final – Tremendous engine power with increased maximum torque – Three different milling drum speed options – State-of-the-art engine control for lowest diesel consump-

tion rates – Minimized noise emissions

Innovations in performance and productivity Pages 10 / 11

8 Unrivalled discharge conveyor fl exibility – Extremely wide conveyor slewing angle of 60° to the

left and right – Two slewing speeds for precise loading of the milled

material – Quick-release coupling for easy mounting and

removal of the discharge conveyor

7 Maximum performance with new milling drum unit – Overload sensor at the scraper and active fl oating position

at the side plates, left and right – Active control of the scraper height by means of an

ultrasonic sensor – Milling fl ush to kerb on the right at maximum milling depth – Quick replacement of tools via the milling drum turning device

Innovations in milling and loading Pages 8 / 9

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Innovations in operation

INTUITIVE LEVELLING

The new LEVEL PRO PLUS levelling sys-

tem offers simple and intuitive operation,

guaranteeing high-quality, highly precise

milling results.

FULLY INTEGRATED LEVELLING SYSTEM

Full integration of the LEVEL PRO PLUS levelling

system into the machine management system

allows a high degree of automation.

4 //5

“FAVOURITES” KEYSFour “Favourites” keys can be programmed with 15 different functions.

ELECTRO-HYDRAULIC POWER PACKThe electro-hydraulic power pack caters to functions such as canopy height adjustment, drum turning device, cutting tool extractor and various emer-gency functions, thus increasing the machine’s fl exibility on site.

WEATHER PROTECTIONAdditional wind and weather protection equipment offers protection from exposure to rain and wind.

CAMERA SYSTEMThe optimized camera system provides the machine operator with a high-resolution image of the milling drum or point of material discharge.

JOB DATAPertinent job details are provided automatically to allow logging of daily performance rates.

ERGONOMIC DRIVER’S SEATThe driver’s seat with integrated seat heating can be swivelled to the left and right to offer a good view to the side and to the rear.

“WELCOME” AND “GO HOME” LIGHTSAccess and operator’s platform are fully illuminated when approaching or walking away from the machine.

HEIGHT ADJUSTMENT IN INCREMENTSA new feature on the left control console enables precise adjustment of the milling depth in increments of 1 mm or 5 mm respectively.

SIDE-MOVING OPERATOR’S PLATFORMThe operator’s platform can be moved outwards by 200 mm hydraulically, thus enabling an optimal view of the area ahead of the milling drum unit and of the right-hand front track unit or wheel.

4 //5

VIEW TO THE FRONT

The slender design of the machine

frame provides a free view to the

front and of the milling edge.

MULTIFUNCTIONAL ARMREST

The multifunctional, individually ad-

justable armrest combines innovative

design and perfect user-friendliness.

Important information is displayed on

the colour control screen.

SCRAPER POSITION

The position of the scraper is

measured via a displacement

sensor and then displayed on the

control screen.

LEVELLING OPERATION

High-precision displacement sensors

installed in the hydraulic cylinders of

the side plates measure the milling

depth which is then displayed on the

high-resolution LEVEL PRO PLUS

control screen.

LEVEL PRO PLUS levelling system. View of the area ahead of the milled surface.

Innovations in driving and steering

AUTOMATIC TRACKING FEATURE

Automatic tracking of the right-hand rear wheel when pivoted

in front of the drum gives the machine unrivalled manoeuvrability.

AUTOMATIC PIVOTING FEATUREThe right-hand rear track unit or wheel is pivot-ed quickly and automatically without having to lower the milling drum to the ground or unlock a bolt manually.

FINGERTIP STEERING

The highly precise hydraulic steering system

enables the machine to be steered quickly and

smoothly also via the right-hand armrest.

6 //76 //7

LARGE STEERING ANGLE

The steering angle of the front

axle has been increased to

ensure smallest turning circles.

STOPLIGHT SYSTEM

The “stop-and-go” system folds

out hydraulically and enables

visual, silent communication with

the truck driver driving in front.

MASSIVE FRICTION BEARING The robust, wear-resistant friction bearing minimizes the amount of kine-matic play to ensure consistently precise milling results.

MAXIMUM SPEED OF 7.5 KM / HThe driving dynamics package offering travel speeds of up to 7.5 km / h ensures an especially quick completion of construction projects even when fi tted with track units.

THREE POSITIONS OF THE RIGHT-HAND REAR TRACK UNIT OR WHEEL (FOR MILLING WIDTHS OF 1,000 MM AND 1,200 MM ONLY)The operator can choose between three different positions: neutral, extend-ed and pivoted-in. In extended position, the track unit or wheel runs inside the cutting circle which enables easy positioning right next to the neighbour-ing milled cut on the right.

Track unit or wheel in pivoted-in position.

Track unit or wheel in extended position.Track unit or wheel in neutral position.

Innovations in milling and loading

QUICK-RELEASE COUPLING

The quick-release coupling ensures

easy plugging of hydraulic

connections when mounting or

removing the discharge conveyor.

SIDE PLATE LIFT OF 450 MM, RIGHT

Milling flush to kerb is possible also at large working depths. The large side plate

lift enables a kerbstone to be used as a level reference.

HEAVY-DUTY CONVEYOR SUSPENSION

The flexibility of the discharge conveyor is

increased by the innovative, heavy-duty

conveyor suspension.

8 //9

OVERLOAD SENSORS AND ACTIVE FLOATING POSITIONThese smart automated functions prompt the scraper or side plates to be raised briefl y, for example, to prevent sinking in on soft ground.

ACTIVE SCRAPER HEIGHT CONTROLActive control of the scraper height by means of an ultrasonic sensor op-timizes productivity and minimizes wear and tear of the milling drum and milling drum housing when leaving the milled material in the cut.

OPTIMIZED VCS SUCTION CHANNELThe suction channel of the vacuum cutting system has undergone a redesign to reduce the cleaning effort.

MILLING DRUM TURNING DEVICEThe hydraulically operated milling drum turning device and cutting tool extractor make easy work of tool replacement even with the engine switched off.

WEAR PROTECTION SEGMENTSThe durability of the side plates is improved by welded-in wear protection segments.

MILLING DEPTH OF 330 MMThe new cold milling machine achieves maximum milling depths of 330 mm.

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The intelligently designed milling drum is the core element of the 1-m cold milling machine.

EXTREMELY LARGE

SLEWING ANGLE

Large slewing angles of 60° each to

the left and right enable the material

to be loaded even in diffi cult situa-

tions, for example, in road junctions

or turning bays.

VARIABLE SLEWING SPEED

Slewing the discharge conveyor at

slow speed to allow precise loading

of the milled material or at high speed

optimizes the entire milling process.

Innovations in performance and productivity

EXHAUST GAS AFTER-TREATMENT

The environmentally friendly diesel engine

uses SCR to comply with the strict require-

ments of the currently highest emission

standards EC Stage 4 / US Tier 4 Final.

ADBLUE / DEF TANK

Storage container for urea solution

with easily accessible filling port.

10 //1110 //11

COMPACT DIMENSIONSOptimized machine weight and compact dimensions ensure easy transport.

FEWER OPERATOR INTERVENTIONSThe WIDRIVE machine management system includes many new automated features relieving the operator from part of his workload.

AUTOMATED LOWERING OF THE DRUM INTO WORKING POSITIONThe automated process of lowering the milling drum into working position uses relief sensors to prevent inadvertent lifting of the rear wheels or track units.

DIFFERENT MILLING DRUM SPEEDSThree different milling drum speeds enable optimum milling performance in a wide range of applications.

LOAD-DEPENDENT WATER SPRAY SYSTEMThe amount of water injected to cool the cutting tools increases auto-matically in relation to the increase in engine load. It can, however, also be directly adjusted electrically from the operator’s platform.

LARGE WATER TANKThe larger water tank volume increases the productivity of the cold milling machine.

MINIMUM NOISE LEVELS

Optimized machine settings and

an even more effective sound-

proofing significantly reduce

noise emissions.

STATE-OF-THE-ART

ENGINE CONTROL

The engine speed is governed in

accordance with the load to ensure

lowest fuel consumption rates.

Top-performing, yet fuel-efficient and environmentally friendly engine technology.

HIGH ENGINE POWER

Significantly higher engine

power and increased maxi-

mum torque guarantee fast,

productive operation even at

the maximum milling depth.

Technical specification

Milling drum W 100 CF i W 120 CF i W 130 CF iMilling width 1,000 mm 1,200 mm 1,300 mmMilling depth *¹ 0 – 330 mm 0 – 330 mm 0 – 330 mmTool spacing 15 mm 15 mm 15 mmNumber of cutting tools 99 115 121 Drum diameter with tools 980 mm 980 mm 980 mmEngineEngine manufacturer CumminsType QSL 9Cooling WaterNumber of cylinders 6Rated power at 2,100 min -1 248 kW / 333 HP / 337 PSMaximum output at 1,900 min-1 257 kW / 345 HP / 350 PSDisplacement 8.9 lFuel consumption at rated power 67 l / hFuel consumption in field mix 27 l / hEmission standards EC Stage 4 / US Tier 4f Electrical system 24 VTank capacitiesFuel tank 610 lHydraulic oil tank 130 lWater tank 1,400 l 1,600 l 1,600 lDriving propertiesMax. milling speed 0 to 32 m / min (1.9 km / h)Max. travel speed in wheeled design 0 to 125 m / min (7.5 km / h)Max. travel speed in tracked design 0 to 125 m / min (7.5 km / h)Track units or wheelsWheel size, front and rear (Ø x W) 660 x 280 mmTrack units, front and rear (L x W x H) 1,330 x 260 x 550 mmLoading of the milled materialBelt width of primary conveyor 650 mmBelt width of discharge conveyor 600 mmTheoretical capacity of discharge conveyor 176 m³ / hShipping dimensionsMachine, track unit or wheel pivoted outMilling width 1,000 mm (L x W x H) 6,350 x 2,540 x 3,000 mmMilling width 1,200 mm (L x W x H) 6,350 x 2,660 x 3,000 mmMilling width 1,300 mm (L x W x H) 6,350 x 2,760 x 3,000 mmMachine, track unit or wheel pivoted inMilling width 1,000 mm (L x W x H) 6,350 x 2,120 x 3,000 mmMilling width 1,200 mm (L x W x H) 6,350 x 2,240 x 3,000 mmMilling width 1,300 mm (L x W x H) 6,350 x 2,340 x 3,000 mmDischarge conveyor (L x W x H) 8,200 x 1,200 x 1,500 mm

*1 = The maximum milling depth may deviate from the value indicated, due to tolerances and wear.

12 //13

*2 = Weight of machine, half-full water tank, half-full fuel tank, driver, on-board tools, excluding equipment options

Machine weights W 100 CF i W 120 CF i W 130 CF i

Empty weight of machine without tank contents 17,800 kg 18,700 kg 19,100 kg

Operating weight, CE *2 18,900 kg 19,900 kg 20,300 kg

Maximum operating weight (full tanks, full range of equipment) 22,900 kg 24,200 kg 24,600 kg

Weights of tank contents

Water tank filling in kg 1,400 kg 1,600 kg 1,600 kg

Diesel tank filling in kg (0.83 kg / l) 506 kg

Optional equipment features increasing / reducing empty weight

Driver and tools

Driver 75 kg

Weight of 5 cutting tool containers 125 kg

On-board tools 30 kg

Optional milling drum assemblies in lieu of standard

Milling drum housing, milling width 1,000 mm, FCS 280 kg



Tandem scraper 180 kg

Optional milling drums in lieu of standard

Milling drum, milling width 1,000 mm, tool spacing 15 mm, HT22, FCS 60 kg






Milling drum, milling width 1,000 mm, tool spacing 6x2, HT5, FCS 320 kg



Optional additional equipment

Track units in lieu of wheels 1,300 kg

Canopy in lieu of standard 200 kg

Short folding conveyor in lieu of standard 40 kg

Long folding conveyor in lieu of standard 90 kg

VCS – vacuum cutting system 150 kg

Supplementary weight, milling width 1,000 mm 400 kg

Supplementary weight, milling width 1,200 mm or 1,300 mm 515 kg

Technical specifi cation

Dimensions in mm in mm

W 100 CF i, W 120 CF i, W 130 CF iFB A1 A2 B C D E F

1,000 2,540 2,120 1,945 330 625 145 -501,200 2,660 2,240 2,095 300 575 145 1001,300 2,760 2,340 2,195 300 575 245 100

12,480 (11,780 *)

10,580 (9,680 *)

6,350

1,240 3,185

3,75

0

3,00

0

3,00

0

770

(650

*)

5,50

0 (5

,000

*)

1,925

* = short conveyor in folding design

1,40

0

E

10

585 Rmin = 1,600

A1

A2

BC D F

FB

60°

60°

1,08

0

1,28

5

600

Basic machine Water-cooled engine with three selectable operating speed

ranges Water cooler with temperature-related fan speed Highly effective soundproofing of entire engine compartment Automatic engine speed control in accordance with the driving

situation Anti-vibration mounted engine station for low vibration and

noise levels Standard painting in Wirtgen white with orange stripes

Milling drum assembly Hard-wearing milling drum housing Reinforced, hard-wearing milling drum gearbox Hydraulically lifting side plates, left and right Milling drum housing can simply be opened on the right for

maintenance procedures or tool replacement Hydraulically operated scraper with mechanical locking

mechanism Water spray bar in the milling drum housing Right-hand side plate lift of 450 mm

Milling drums Milling drum, milling width 1,000 mm, 1,200 mm or 1,300 mm,

HT22 quick-change toolholder system, tool spacing 15 mm Full set of point-attack cutting tools

Loading of the milled material Machine including hydraulic pre-installation for discharge

conveyor including hydraulic screw coupling Discharge conveyor, 8,150 mm long with 600 mm wide belt,

in non-folding design Discharge conveyor slewing angle 60° to the left, 60° to the right Discharge conveyor with adjustable conveying speed and two

slewing speeds for precise loading operationsMachine and levelling control

Digital milling depth display on the control screen. Measure-ment is effected via cylinder sensors in the lifting columns. Three each user-programmable milling depth memory locations for both machine sides.

Four user-programmable “Favourites” keys in right-hand multifunctional armrest

Precise machine height adjustment in increments of 1 mm or 5 mm at the main control panel

Digital load control and additionally engageable differential lock via hydraulic flow divider

Machine pre-installed for retrofitting with WITOS FleetView

Operator’s platform Ergonomic multifunctional armrest, right, including display

of all important operation parameters on colour screen Standard driver’s seat, shock-absorbing and with longitudinal

adjustment Operator’s platform side-movable by 200 mm hydraulically

to allow an optimum view of the working area Slender machine design enables a full view of the right-hand

milling edge and working area in front of the milling drum Convenient access to the operator’s platform including

“Go home” night lighting and low-rise bottom edge Robust anti-vandalism control covers Mirror package comprising rear-view mirrors at the front left

and right, as well as one forward-facing mirror to the left of the operator’s platform

Reversing horn with clearly audible sound Illuminated control panel / night design

Chassis and height adjustment Wheeled design with four driven wheel units achieving a travel

speed of max. 7.5 km / h Hydraulically pivotable, self-steering rear-right wheel unit Hydraulic proportional height adjustment at the rear wheel

units offering two different speed settings Hydraulic height adjustment at the front wheel units

Miscellaneous Halogen lighting package, 24 V, including flashing beacon Comprehensive tool kit Generously dimensioned water and fuel tanks Comprehensive safety package with several emergency

stop switches European design type certification, GS mark (Geprüfte

Sicherheit = Tested Safety) and CE conformity Standard warranty of 12 months or 1,000 engine operating

hours Machine commissioning by qualified personnel

Standard equipment features

14 //16

Equipment features

Basic machine Air compressor system Special painting in one, two or several colours

Milling drum assembly Wear-resistant FCS milling drum housing including

pre-installation kit for the quick and easy replacement of milling drums

FCS tandem scraper for use with milling drums of reduced milling widths

Adapter set for installation of the milling drum on the left to ensure optimum material loading at reduced milling widths

“Milling” performance package: - Sensors for active floating position at the side plates, left and right - Overload sensor at the scraper to initiate automatic raising

when encountering an obstacle - Active control of scraper height by means of an ultrasonic sensor - Display of scraper height on control screen - Reversing with milling drum engaged

Pneumatically driven tool extractor with tools for the simple extraction and insertion of cutting tools

Hydraulically driven tool extractor, complete with holder and the relevant electric and hydraulic connections

Hydraulic milling drum turning device for tool replace-ment

FCS milling drums (Flexible Cutter System) FCS milling drum, milling width 300 mm, tool spacing

12 mm, HT22 quick-change toolholder system, including scraper bottom part for milling width 300 mm

FCS milling drum, milling width 500 mm, tool spacing 15 mm, HT22 quick-change toolholder system, including scraper bottom part for milling width 500 mm



FCS milling drum, tool spacing 6x2 mm, HT5 Plus welded toolholder system

FCS milling drums, tool spacing 8 mm, HT22 quick-change toolholder system



Mounting carriage for milling drums with a milling width of up to 1,300 mm

Loading of the milled material Machine including hydraulic pre-installation for discharge

conveyor including hydraulic quick-release coupling Discharge conveyor, 8,150 mm long with 600 mm wide

belt, in hydraulic folding design

Short discharge conveyor, 7,250 mm long with 600 mm wide belt, in hydraulic folding design

VCS extraction system Fold-in stoplight system for trucks

Machine and levelling control LEVEL PRO PLUS levelling system, left and right, with

sensors installed in the hydraulic cylinders of the side plate lifting feature

SONIC SKI ultrasonic sensor for additional level scanning

RAPID SLOPE sensor for additional cross slope levelling WITOS FleetView (available in approved countries)

Operator’s platform Hydraulically lowering canopy including additional

weather protection equipment for the operator’s platform Comfort driver’s seat including seat heating and swivel

feature, shock-absorbing and with longitudinal adjust-ment

Screen system including two cameras and additional screen

Heated and electrically adjustable exterior mirror, front left

Chassis and height adjustment Tracked design with four driven track units achieving a

travel speed of max. 5.8 km / h. Hydraulically pivotable, self-steering rear-right track unit.

Driving dynamics package, tracked model: - Optimized hydraulic motors for travel speeds of up to 7.5 km / h - Proportionally responsive fingertip steering included in multi-

functional armrest

Miscellaneous Electro-hydraulic power pack to drive the milling drum

turning device, hydraulic cutting tool extractor and various hydraulic functions with the diesel engine switched off

High-pressure water cleaner, 190 bar, 15 l / min Hydraulically driven water filling pump (72 l / min at

max. 6 bar) High-performance LED lighting package, 24 V,

including flashing beacon Supplementary weight of 400 kg for milling width

1,000 mm; supplementary weight of 515 kg for milling widths 1,200 mm and 1,300 mm

Electrical preheating of fuel filter

Optional equipment features

Wirtgen GmbHReinhard-Wirtgen-Str. 2 · 53578 Windhagen · Germany

Phone: +49 (0) 26 45 / 131-0 · Fax: +49 (0) 26 45 / 131-392Internet: www.wirtgen.com · E-Mail: [email protected]

Illustrations and texts are non-binding and may include customized fi ttings. Subject to technical changes. Performance data depend on operational conditions. No. 2427049 10-11 EN-10/14 © by Wirtgen GmbH 2014 Printed in Germany

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