lecture # 6, measurment of zero sequence impedance, harmonics of no-load current & oltc tests

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CERTIFIED QUALITY CONTROL PROFESSIONALS MODULE-1 TRANSFORMER TESTING Presented By Presented By RAZA AFTAB RAZA AFTAB Supported By Supported By JAHANZEB JAHANZEB AHMED AHMED Special Thanks to Special Thanks to HR Department HR Department

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Page 1: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

Presented ByPresented ByRAZA AFTABRAZA AFTAB

Supported BySupported ByJAHANZEB JAHANZEB AHMEDAHMED

Special Thanks toSpecial Thanks toHR DepartmentHR Department

Page 2: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

CONTENTS

1. Measurement of No-Load Loss & Acoustic Sound Level √2. Measurement of Impedance Voltage & Load Loss √3. Separate Source & Induce Over-voltage withstand test (with

measurement of Partial Discharges) √4. Lightning impulse over-voltage withstand test √5. Heat run (temperature rise test) √6. Measurement of zero-sequence impedance7. Measurement of voltage & current harmonics8. Tests on OLTC & Insulating Oil

Page 3: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

Measurement of Zero Sequence ImpedancePURPOSE

Applicable to star or zigzag interconnected star connections with neutral brought out.

The purpose of this test is to measure the zero sequence impedance for all star connected windings of the transformer needed for earth fault protection and earth fault current calculations

CLASS

IEC declare it as a special test.

Page 4: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

APPLICABLE STANDARD

IEC 60076-1, Clause 10.7, Measurement of zero sequence impedance on three phase transformers.

DEFINITION OF ZERO SEQUENCE IMPEDANCE

The impedance expressed in Ω/Phase at rated frequency between the line terminals of a three phase star connected or zigzag connected winding connected together and its neutral terminal.

Zo = 3 V/I Ω/Phase

Measurement of Zero Sequence Impedance

Page 5: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

TOLERANCES

According to IEC 60076-8, Clause # 4, “Zero Sequence Properties”.

CALCULATIONS

Net impedance (Zo/3 ohms) = measured voltage / measured current

Zero sequence impedance per phase (Zo) = 3 * net impedance

Measurement of Zero Sequence Impedance

Page 6: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

EQUIPMENTS/INSTRUMENTS

Following equipments/instruments are required to perform this test:

• Motor-Generator Set• Power Analyzer• Current Transformer• Potential Transformer

Measurement of Zero Sequence Impedance

Page 7: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

TEST CIRCUIT

Measurement of Zero Sequence Impedance

Page 8: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE

The measurement is carried out by supplying a current of rated frequency between parallel connected phase terminals and the neutral terminal. The zero sequence impedance per phase is three times the impedance measured in this way.

The zero sequence impedance for a star-star connected transformer, having a tertiary winding in open delta connection, can be measured in the following four ways.

• Supply on HV side, with LV open and tertiary short circuited.

Measurement of Zero Sequence Impedance

Page 9: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE….Continued

Measurement of Zero Sequence Impedance

• Supply on HV side, with LV shorted and tertiary open circuited.

Page 10: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE….Continued

Measurement of Zero Sequence Impedance

• Supply on LV side, with HV open and tertiary short circuited.

Page 11: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE….Continued

Measurement of Zero Sequence Impedance

• Supply on LV side, with HV shorted and tertiary open circuited.

Page 12: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE….Continued

Measurement of Zero Sequence Impedance

Page 13: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

TEST RESULTS

Following items are recorded in the test reports:

1. Zero sequence impedance value.

2. Corresponding test condition.

Measurement of Zero Sequence Impedance

Page 14: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PRECAUTIONS

1. Current flowing in the windings should be according to their current carrying capacity.

2. Measurements should be performed quickly.

Measurement of Zero Sequence Impedance

Page 15: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

Measurement of Harmonics of the no-load currentPURPOSE

The purpose of this test is to determine the extent of distortion of the no-load current waveform.

CLASS

IEC declare it as a special test.

APPLICABLE STANDARD

IEC 60076-1, Clause 10.6, Measurement of harmonics of the no-load current.

Page 16: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

BACKGROUND

The magnetizing current of transformers contains harmonics due to the non-linear magnetizing characteristic. The magnetizing current is in normal operation small, in the order of 1% of the rated current of the transformers, and the influence of harmonics is negligible. However, if the transformer core is saturated due to an applied voltage higher than the rated voltage, the magnetizing current and its harmonics will dramatically increase.

Measurement of Harmonics of the no-load current

Page 17: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

CALCULATIONS

VTHD (%) = 100 * SQRT [(V22 + V3

2 + V42 + ... + Vn

2)] / Vt

ITHD (%) = 100 * SQRT [(I22 + I32 + I42 + ... + In2)] / It

Measurement of Harmonics of the no-load current

Page 18: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

EQUIPMENTS/INSTRUMENTS

Following equipments/instruments are required to perform this test:

• Motor-Generator Set• Step-up Adapter Transformer• Power Analyzer• Current Transformer• Potential Transformer

Measurement of Harmonics of the no-load current

Page 19: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

TEST CIRCUIT

Measurement of Harmonics of the no-load current

Page 20: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE

Rated voltage is generally supplied to the low voltage winding and all the other windings are open circuited. Other windings, which can be connected in open delta, should have the delta closed.

The voltage across the windings should be symmetrical and sinusoidal, as far as possible. The test voltage should be adjusted according to a voltmeter responsive to mean value of voltage.

The harmonic analyzer directly gives the harmonics and their corresponding magnitudes in volts, from which percentage harmonic voltages can be found out, with reference to the fundamental component.

Measurement of Harmonics of the no-load current

Page 21: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

TEST RESULTS

Following items are recorded in the test reports:

1. Applied voltage.

2. Fundamental and harmonic components in volts.

3. Fundamental and harmonic components in percentages

Measurement of Harmonics of the no-load current

Page 22: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PRECAUTIONS

Readings of current and power should be taken at the exact rated voltage of the winding

Measurement of Harmonics of the no-load current

Page 23: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

TESTS ON ON-LOAD TAP CHANGERPURPOSEThe purpose of this test is to verify the operation of the on-load tap changer at various conditions of the transformer i.e. un-energized, unloaded, loaded & reduced conditions.

CLASS

IEC declare it as a Routine test.

APPLICABLE STANDARD

IEC 60076-1, Clause 10.8, “Tests on OLTC”.

Page 24: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

DEFINITION

On-Load Tap Changer

A device for changing the tapping connections of a winding, suitable for operation while the transformer is energized or on load.

TESTS ON ON-LOAD TAP CHANGER

Page 25: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

EQUIPMENTS/INSTRUMENTS

Following equipments/instruments are required to perform this test:

• Motor-Generator Set• Step-up Adaptor Transformer• Power Analyzer• Current Transformer• Potential Transformer • Compensation Capacitors

TESTS ON ON-LOAD TAP CHANGER

Page 26: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE

With the tap changer fully assembled on the transformer the following sequence of operations shall be performed without failure.

1. With the transformer un-energized, eight complete cycles of operation (a cycle of operation goes from one end of the tapping range to the other, and back again).

2. With the transformer un-energized, and with the auxiliary voltage reduced to 85% of its rated value, one complete cycle of operation.

TESTS ON ON-LOAD TAP CHANGER

Page 27: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PROCEDURE

3. With the transformer energized at rated voltage and frequency at no load, one complete cycle of operation. This test may be performed after performing the no load test.

4. With one winding short circuited and, as far as practicable, rated current in the tapped winding, 10 tap change operations across the range of two steps on each side from where a coarse or reversing changeover selector operates, or otherwise from the middle tapping.

TESTS ON ON-LOAD TAP CHANGER

Page 28: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

PRECAUTIONS

1. All connections should be tight.

2. Proper clearances should be observed.

3. Proper alignment between the tap changer indicator and the motor drive indicator should be ascertained.

TESTS ON ON-LOAD TAP CHANGER

Page 29: Lecture # 6, Measurment of Zero Sequence Impedance, Harmonics of No-load Current & OLTC Tests

CERTIFIED QUALITY CONTROL PROFESSIONALS

MODULE-1 TRANSFORMER TESTING

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