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    PETE 689Underbalanced Drilling(UBD)

    Lesson 1

    IntroductionRead: Underbalanced Drilling Manual

    Chapter 1

    Harold Vance Department of Petroleum Engineering

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    Introduction

    Course Syllabus Texts

    Grading

    Harold Vance Department of Petroleum Engineering

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    Introduction

    Harold Vance Department of Petroleum Engineering

    What is UBD Why Drill Underbalanced

    Techniques and Limitations

    Historical Perspectives

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    Course Syllabus

    Harold Vance Department of Petroleum Engineering

    PETE 689:

    Special Topics in Underbalanced Drilling

    Prerequisites: Graduate Classification

    Credit: 3 hours

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    Course Description

    Harold Vance Department of Petroleum Engineering

    This course provides an introduction andapplication of techniques that can beutilized in underbalanced drilling. It willcover topics such as BOP equipment, the

    types of drilling fluids used (air, mistfoam, etc.), flow drilling, and mud capdrilling.

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    Text

    Harold Vance Department of Petroleum Engineering

    Underbalanced Drilling Manual

    Gas Research Institute, GRI,Chicago, 1997.May be able to get it at the TAMU

    Bookstore.

    Can be purchased online from the SPE,IADC, and other Petroleum PublishingCompanies.

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    References

    Harold Vance Department of Petroleum Engineering

    A project Management Approach To

    Underbalanced Operations.Signa Engineering Corp., Houston, 1998.

    Mudlite Air/Mist/Foam Hydraulics

    Model.Maurer Engineering Inc., Houston, 1988

    Selected papers and texts.

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    Grading

    Exam A 10/15/2003 25%

    Exam B 12/04/2003 25% Class Project (presentations) 25%

    Homework 25%

    Dates are subject to change depending on the studentand Instructor schedules. Please check your schedulesthis week and we will discuss the actual dates onThursday.

    Harold Vance Department of Petroleum Engineering

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    Instructor

    Dr. Jerome J. Schubert, PE, CPA

    Phone: 979/862-1195 Office: Richardson Rm 501K

    e-mail: [email protected]

    Lecture Location:http://pumpjack.tamu.edu/~schubert

    click on PETE 689_UBD

    Harold Vance Department of Petroleum Engineering

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    Office Hours

    Tuesday & Thursday.

    10:00 - 11:30 a.m.

    Or whenever I am in my office.

    Harold Vance Department of Petroleum Engineering

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    What is UBD

    Wellbore pressures intentionallymaintained below formation pressurein the open hole section.

    Formation fluids flow into the well.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions

    Flow (Live) operations.

    Operations intentionally undertakenwith a liquid drilling fluid systemwhere the hydrostatic pressure

    exerted by the liquid column is belowformation pore pressure such that theformation fluid is allowed to flow tothe surface during the operations.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions, cont Gasified Fluid Operations.

    (Aerated Fluid Operated).

    Operations intentionallyundertaken with a two-phasedrilling fluid containing some

    form of gas mixed with a liquidphase.

    Gasified fluids normally do notcontain a surfactant.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions, cont

    Foam Operations:

    Operations intentionallyundertaken with a two-phasedrilling fluid containing someform of gas mixed with a

    liquid phase and tied togetherwith a surfactant.

    The liquid is the continuousphase.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions, cont

    Harold Vance Department of Petroleum Engineering

    Mist Operations:

    Intentionally drilling with atwo-phase fluid having a gasas the continuous phase.

    The liquid in this fluidsystem is suspended in themixture as droplets.

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    Additional Definitions, cont

    Air Operations:

    Intentionally drilling using apure gas as the drilling fluid.

    The gas can be air, nitrogen,natural gas, or any

    combination of gases.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions, cont

    Mudcap Operations:

    Operations undertaken when the annularpressure during flow drilling exceeds thesafe pressure limit of the rotating controlelement.

    Mudcap operations are not UB operation,but often are a result of drillingunderbalanced and employ many of thesame techniques and equipment.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions, cont

    Snubbing Operations:

    An intentional operation thatemploys either a snubbing unit orcoiled-tubing unit in order tooperate at surface pressures that

    exceed the limits of rotatingcontrol elements such as rotatingheads or rotating blowoutpreventers.

    Harold Vance Department of Petroleum Engineering

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    Additional Definitions, cont

    Coiled-tubing drilling:

    Use of a continuous-spool of pipe todrill with instead of the conventional

    jointed drillpipe.

    CT units were originally designed to

    operate on live wells with surfacepressure, without the requirementthat the well be killed prior toentering the wellbore.

    Harold Vance Department of Petroleum Engineering

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    Why drill underbalanced?

    Increased Penetration Rate.

    Increased Bit Life.

    Minimized Lost Circulation.

    Minimize Differential Sticking.

    Harold Vance Department of Petroleum Engineering

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    Why drill underbalanced?

    Reduced Formation Damage.

    Earlier Production.

    Reduced Stimulation Requirements.

    Improved Formation Evaluation.

    Environmental Benefits.

    Harold Vance Department of Petroleum Engineering

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    Historical perspectives

    UBD operations are as old as thedrilling industry:

    First wells were drilled with cabletool.

    Cable tool drilling wasunderbalanced.

    Harold Vance Department of Petroleum Engineering

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    Historical perspectives

    In 1866 a patent for air drillingwas issued.

    First recorded use of a gasifiedfluid was in West Texas in 1932.

    Harold Vance Department of Petroleum Engineering

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    Historical perspectives

    In 1938 mist was used by

    The Texas Company to drill inCalifornia.

    Natural gas was continuous

    phase and oil was the liquidphase.

    Harold Vance Department of Petroleum Engineering

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    Historical perspectives

    Interest dropped off using gas asa drilling fluid until the 1950swere it showed a resurgence in:

    Canada.

    West and Central Texas.

    Utah.

    San Juan Basin of New Mexico.

    Harold Vance Department of Petroleum Engineering

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    Historical Perspectives

    Harold Vance Department of Petroleum Engineering

    Typical of Nat Gas operations in New Mexico

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    Historical Perspectives

    Harold Vance Department of Petroleum Engineering

    Early Air Compressors used in air drilling

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    HistoricalPerspectives

    Harold Vance Department of Petroleum Engineering

    Natural Gasdrilling in

    West Texas.

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    Historical Perspectives

    Harold Vance Department of Petroleum Engineering

    In the 1960s, the

    U.S. AtomicEnergy

    Commission

    began to study the

    use of foams toclean wellbores as

    large as 60 in

    diameter from 45

    feet as 2000 feet.

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    Historical perspectives

    Until the mid 1980s UBD was

    just a niche industry, and onlyutilized in certain areasaround the world.

    Harold Vance Department of Petroleum Engineering

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    Harold Vance Department of Petroleum Engineering

    Mid 1980s Horizontal DrillingBecame Fairly Common (Plot

    is for three companies)

    Year

    No.ofW

    ells

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    Harold Vance Department of Petroleum Engineering

    Mid 1980s Horizontal Drilling

    Became Fairly Common (Plot is

    for three companies)

    Year

    Total

    LightweightFluidWells Growth in Horizontal Drilling

    Spurred the Resurgence in UBD(US operations)

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    Until 1987 the maximumworking pressure rating of

    rotating heads was 150-300psi.

    RBOP was developed with aworking pressure of 1000 psi.

    Harold Vance Department of Petroleum Engineering

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    Harold Vance Department of Petroleum Engineering

    Rotating Control DevicesRBOP-1000 psi (1987) PCWD-3000 psi (1995) RCH-2500 psi (1995)

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    Closed Loop System Allows re-use of the drilling fluids in foam

    systems environmentally friendly.

    Harold Vance Department of Petroleum Engineering

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    Nitrogen

    Generation System

    Harold Vance Department of Petroleum Engineering

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    Electromagnetic

    MWD Tools

    Harold Vance Department of Petroleum Engineering

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    Hollow Glass Spheres

    Harold Vance Department of Petroleum Engineering

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    Factors Leading

    to Increased UBD

    Horizontal Drilling.

    Closed Systems. High-Pressure Rotating Control

    Devices.

    Electromagnetic MWD Systems.

    HP HV Compressors.

    Harold Vance Department of Petroleum Engineering

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    Factors Leading

    to Increased UBD

    Harold Vance Department of Petroleum Engineering

    Increased Availability of Nitrogen.

    Better Reservoir and Rock Strength

    Analysis.

    Improved Hydraulics Analysis.

    Percussion Tools.

    Ability to Re-Circulate Fluids.

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    Harold Vance Department of Petroleum Engineering

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    PETE 689Underbalanced Drilling(UBD)

    Harold Vance Department of Petroleum Engineering