lubrication systems catalogue i 2011 lubr systl cata- prod… · reservoir size: 1.9kg, 4kg or 8kg...
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Lubrication Systems Catalogue I 2011Lubr SystlCata-
Need to stay ahead of competitors, reduce breakdowns and reduce maintenance?
Automatic Lubrication Systems allow you to become proactive.
When lubrication is automated, your equipment will operate more efficiently, giving you less trouble - allowing you to get on with other tasks.
KEY BENEFITS
• Productionincreases(productiondoesn’tneedtostopforlubrication)
• Unplannedbreakdownsarereduced
• Annualshutdownsarereduced(machineslastlongerbetweenrebuilds)
• Bearingandsparepartsconsumptionisreduced
• Productionqualityisimproved(machinesstaywithintolerancelonger)
• Safetyisimprovedwhenhazardousareasarelubricatedremotely
• Reducestheconsumptionoflubricantandimprovedhousekeeping
• Reducespowerconsumption
SYSTEMS FOR ALL APPLICATIONS
Alemlube offers specialised Lubrication Systems for almost all applications - Industrial,Agricultural,Mining,MineralProcessing,Timber,Transport.TheSystemsare designed so that the chains, gears and bearings get the correct delivery of lubricant at frequent intervals.
Alemlube also offers sophisticated monitoring devices to signal an alarm if anything should prevent the correct delivery of lubricant to bearings etc.
• Blockedlineorbearing
• Brokenline
• Pumpfailure
• Lowlubricantlevelinreservoir
THE ALEMLUBE NETWORK
WithofficesinSydney,Melbourne,Brisbane,Perth,Adelaide,Mackay,Launcestonand Auckland, plus a National Network of trained Distributors, Alemlube can provide expert technical and sales service with installation and service, nation wide.
Alemlube’s experienced BDMs can assist in the design of the right LubricationSystem for your specific needs, for new or existing plant.
why use automaticLuBRication systems?
Intro 2
Contents 3
Beka-MaxPumps1.9KG,4KG,8KG 4
Beka-MaxControllers/BekaDisys 5
Beka-MaxMiningPumps/PICOPump 6
Beka-MaxDividers 7
Beka-MaxinAction 8
Beka-MaxLubricationSystemsKits 9
Hammer Lube 10
Fluilub Wheel Flange Lubrication 11
ReducingCostsUsingChassisLubricationSystems 12
Beka-MaxHose&Fittings 13-16
Beka-MaxinAction 17
TrabonIndustrialPumps 18
TrabonIndustrialDividers 19
Conveyor&FixedPlantLubricationSolutions 20
BekaMultilinePumps 21
FlencoMining&ProcessingPlantPumpStations/BekaPowerSupplies 22
Flenco Dual Line 23
Chain Systems 24
BekaWind 25
MicroOilSystems 26
Lubricators 27
contents
4
Beka-max pumps1.9kG, 4kG, 8kG
BekaMaxEP-1pumpsaredesignedforthetoughestchassislubeandconstructionmachine applications.
ChosenbymajorOEMsaroundtheworld,theBekaEP-1hasaproventrackrecordofperformance and durability.
Thesepumpsincludethefollowingstandardfeatures:
• Diecastaluminiumpumpbody
• Polycarbonatereservoir
• ExtremelyruggedDCgearmotordrive,continuousratedatfullload
• Push-pullpumpelementdesign
• Choiceofnocontrollerorintegratedtronix1orEP-troniccontrollers
• Excellentwateranddustsealingwith2stagebarrierprotection
• Testedunderharshestconditionsofvibrationandtemperaturefrom-35°Cto+80°C
SPECIFICATIONSOperating Voltage:12VDC/24VDCRevolutions:15rpmCurrent Consumption:Fullloadat+20°C=2.2A/1.1AFuse:5A/3A
PUMPMaximum Operating Pressure:280barPermissible Operating Temperature:-35°Cto+80°CReservoir Size:1.9kg,4kgor8kg
PUMPINg ELEMENTS
Upto3pumpelementscanbeinstalled.
Thepumpelementstonotusesprings.Theyareapush/pulldesignwithimprovedperformance in cold weather or with heavy greases.
PE-120–0.12ccperstroke,(1.8cc/min)
PE-12V–adjustable0.04to0.12ccperstroke(0.4to1.8cc/min)
PE-170–0.17ccperstroke(2.55cc/min)
PE-120 PE-120V
Beka-Max 1.9kg
Beka-Max 4kg
Beka-Max 8kg
5
Beka-max contRoLLeRsBeka disys
EP-1pumpcontrollersfitontothebaseofthepumpwitharuggedandwaterproofseal.Theyareadjustableusingasmallflatbladescrew driver, but a window with four screws must be removed before any adjustment takes place.
troniX1isthebasemodelcontrollerwhichcontrolspumprunningtimebyrevolutionsandofftimebyhours(0.5hrsminimum).Ithasa built in alarm for revolution control so that if the pump does not spin the alarm light will come on in the controller window.
EP-tronicisthefullfunctioncontroller.ItdoeseverythingthetroniX1does,plushasadditionalcolourcodedinputplugsforlowlevelswitch, high pressure switch, divider proximity switch.
It also has built in data logging so it will remember when an alarm event occur red and these events can be downloaded as required bytheBekaDisyssoftwareonalaptopPC.
Theidealcontrollerforhiremachines.
BekaDisyssoftwareallowsthesettingsparametersoftheBekatronix1andEP-troniccontrollerstobechangedaccordingtothelubrication requirements.
Thisgivesthecontrollersalotmoreflexibilitysothatthesmallestorthelargestjobsareabletobecateredfor.
TheDisyssoftwarealsogivestheabilitytoreadtheoperationaldatastoredintheEP-troniccontrollerdatalogger.
BekaDisysfeatures:
• Parameteradjustmentmode
• Hardwaretestmode
• Operationview
• Listoferrors
• Statistics
• Reporting
* standard settings - other parameters can be chosen with Beka Disys software
SPECIFICATIONS troniX1 EP-tronic
Runtimebyrevolutions Y* Y*
Runtimebyminutes Y Y
Runtimebyseconds Y Y
Offtimebyhours Y* Y*
Offtimebyminutes Y Y
Builtinmanualrunbutton Y Y
Monitor low level N Y
Monitor high pressure N Y
Monitor divider valve N Y
ConfigurableviaBekaDisyssoftware Y Y
Builtindatalogging N Y
BEKA dISYS
troniX1
EP-tronic
6
Beka-max mininG pumpspico pump
BuildfortheAustralianminingindustry,theTritonIIIandGrandSlampumpsutilisetheprovenBekaEP-1pumpbuilt into rugged fabricated reservoirs designed for long service intervals and ease of refilling.
Thesepumpsincludethefollowingstandardfeatures:
• FabricatedtankworkwithbottommountedEP-1pump
• Flowratefrom1.8ccto7.65cc/min
• Operatingpressureupto280bar
• Nooverflow–environmentallyfriendly
• Standardautofillshutoffvalve
• Withbreatherandreliefvalvefittedtothetopofthe reservoir
• Withhighperformancefillpointfilter
• Lowlevelsensor
• CertifiedpressuretestedinQueensland
• WithchoiceoftroniX1orEP-troniccontrollerorcab mounted controller
• GrandSlamfeaturesstainlesssteelconstruction
BEKA PICO COMPACT PUMPINg SOLUTION
TheBekaMaxPICOpumpisalowercostcompactsolutionforsmallmachinesorvehicleswithsmallgreasedemand.
PICOperformanceishowever,almostthesameasthelargerEP-1pump.
SPECIFICATIONSOperating Voltage: 12VDC/24VDCRevolutions: 15RPMCurrent Consumption: 7.5aat12VDCatfullload,3.8aat24VDCatfullloadFuse: 5A/10A
PUMPMaximum operating pressure: 280barPermissible operating temperature: -25°Cto+60°CReservoir size: 1.2kgLow level switch: Standard
GrandslamTriton III
PART NUMBER RESERVOIR CAPACITY MATERIAL
TritonIII 16kg PowderCoatedSteel
GrandSlam30 30kg Stainless Steel
GrandSlam60 60kg Stainless Steel
7
Beka-max divideRs
BekaMaxdividersaredesignedspecificallyformobilelubricationsystemapplications–chassislubesystems,constructionmachines and mining mobile plant.
Theyareastackablewafertypedesignwithinterchangeablevolumesegmentsconfigurabletotherequiredvolumeoutputs.
Segmentscanbeeasilychangedfromtwinoutlettosingleoutletandvariouscrossportscanbeaddedtoprovidetheflexibilitytoservice small and large lubrication points from the same divider.
WhencombinedwiththeBekaMaxrangeofpumps,allthebenefitsofprogressivesystemsareperfectlydelivered–nogreasepointcan miss out, visual indication of system faults, extremely accurate lubricant distribution, capability for full monitoring of delivery to each point.
TheMX-Fisthestandarddividerforallon-roadapplicationsandforalmostalloff-roadapplications.TheSX-5isforminingapplications where large volumes and hydraulic hoses are required.
PART NUMBER STYLE OP. PRESSURE NO. OF OUTLETS OUTPUT PER SECTION INLET OUTLETS CHECK VALVE
MX-F stackable 300bar 1 to 20 0.025to0.105cc M10 6mmtube external
SX-5 stackable 300bar 1 to 20 0.075ccTo0.47cc 1/4”BSP 1/4”BSP internal
BEKA MAX dIVIdER VALVES
OPTIONS ANd ACCESSORIESCrossport bars with and without outletsExternalcheckvalvesProximityswitchesInlet fitting with grease nippleWeld on mounting basesStandardsurfacefinish–zinc/nickelOptional–stainlesssteel
MX-F
Inlet Fitting withGrease Nipple
Crossport No Outlet Crossport With Outlet Outlet Check ValveConnectolr
Outlet Check Valve
SX-5
8
LindContractingisafamilyownedconstructionmachinehirebusinessbasedintheBrisbaneriversidesuburbofPinkenba.Theyhirewheelloadersandexcavators,bothdryhireandwithoperatorsandcurrentlyhaveafleetofover25machines.
Themachinescanendupinrecyclingplants,roadworksorloadingvariousbulkmaterialsatthenearbyportfacilities.LindContractingwasestablishedin1975andsohavealotofexperienceinthehiregame.EthanLindknowshowhardhishiremachines can be worked and knows how diffi cult it can be to keep machines out on hire properly maintained.
Oneofthebigissueshasbeengreasing.Loadersandexcavatorsneeddailygreasingandinsomeaggressiveenvironments,theymayneedgreasingtwiceaday.Often,hirersareunabletogreasedailyandthecosttosendafitteroutontheroadonadailybasisto grease machines is prohibitive. High maintenance costs, machine down time and lost income were result.
Since2003EthanhasbeenfittingBeka-Maxautomaticlubricationsystemstoallnewmachines,andretrofittingtoexistingfleetwhentimepermits.
Beka-MaxisEurope’sconstructionmachinelubricationsystemmarketleader,supplyingsystemsonanOEMbasistoleadingmanufacturerssuchasLiebherr,CatandHitachi,andtomanymajorEuropeanmachine hire companies.
ThecompacthighperformanceBeka-Maxsystemsareidealforhireoperations like Lind Contracting. All of Lind Contractings machines are nowgreasedona30minuteintervalandmachinedowntimeislowerthan ever.
Reservoirsneedweeklyorfortnightlytoppingupandtheoccasionalbroken lines are repaired on the spot with reusable hose ends.
Beka-max in action
CONSTRUCTION MACHINES
9
Beka-max LuBRicationsystems kits
Alemlube has been designing custom lube system kits for many years.
Applications include on-road applications such as trucks, trailers andgarbagetrucks.Off-roadapplicationsincludewheelloaders,excavators,haultrucks,toolcarriers,bulldozers,mobilecrushersand screens.
Eachkitisdesignedtodistributetherightamountofgreasewhereit needs to be.
• Pumpsaretestedandtimerspre-adjusted
• Off-roadkitsaresuppliedwithafillpointstrainer
• Dividersareassembledandflowtested
• Masterdividerwithgreasenippleinletfitting
• Alloutletfittingsinstalled
• Off-roadkitsarefittedwithcheckvalvesoneveryoutlet
• Greasefilledhoseandtube.
• Spiralwrapandwirearmourwhererequired
• Hoseprotectionplateswhererequired
• Mosttruckkitsaresuppliedwithpre-assembledharnessesfor front right, front left and rear suspension
• Bearingpointfittings,nuts,bolts,brackets,cableties
• Circuitdiagramandinstallationandmaintenanceinstructions
Beka-max in action
APPLICATIONS – FOR LARgE HAMMERSFor installation directly onto hydraulic hammers to lubricate the bushing.
HAMAX2 tees into the main hydraulic pressure and return lines and operateseachtimethehammerisused.Aflowcontrolvalveregulatesthe cycle speed to the pump.
Various types of grease cartridges and adaptors are available as accessories.
Connectsviaflangeorbyhoses.
SPECIFICATIONSOperation: HydraulicMaximum Hydraulic Input Pressure:90-250BarMaximum Hydraulic Back Pressure:20BarMaximum Hydraulic Flow:2LPMDefault Cycle Speed:14cycles/minGrease Flow Rate:0.12cc/cycleMaximum Grease Pressure:280Bar(byreliefvalve)Connections:1/4”BSPorFlange
OPTIONSWithadjustablepumpingelementPE-120VH
APPLICATIONS – FOR SMALL HAMMERSHAMAX1suitssmallerhammersandisavailableinthreeversions–100cc,200ccor400ccreservoir.
TheHAMAX1teesintothehammerhydraulicpressuresupplyandstrokesonceeachtimethe hammer is actuated.
SPECIFICATIONSOperation: HydraulicOperating Pressure: 80-300barMaximum hydraulic back pressure: 20barBack pressure at lube point: 100bar maximumReservoir size: 100cc,200ccor400ccRefilling: BygreasegunordrumpumpOutput: 0–0.1ccperstrokeadjustableStroke rate: 1 stroke per pulse at hydraulic connectionOperating temperature: -250Cto+800C
10
hammeR LuBe
PART NUMBER dESCRIPTION
25761120202 HAMAX2withPE-120FHadjustablepumpelementandFuchscartridgeadaptor
PART NUMBER dESCRIPTION
2591200101 HAMAX1 with 200cc reservoir
2591400101 HAMAX1with400ccreservoir
Adapter 2576GK0001 - for cartridge Type S: Adapter 2576GK0002 - for cartridge Type F: Adapter 2576GK0003 - for cartridge Type L:
HAMAX2
HAMAX1
Protection Cover
11
hammeR LuBe FLuiLuB wheeL FLanGeLuBRication
TheFLUILUBsystemconveysthelubricanttothespraypointwithcompressedair.Usingawell-provenmethod,thelubricantisonlyconveyedalongthesystem’sinteriortubewalls.Thenarrowingatthetubeend(nozzle)causesthelubricanttobecontinuouslyandfinelysprayedevenifconveyedinpulses.Dependingontheprogramming,theair-supply’ssolenoidvalveopensforasetperiodordistanceforacertainsprayduration.Thismeansthatthepistonpumpconveysapreciselysetquantityoflubricant(0.2-31.0cm/stroke)intothespray-aircurrent.Thematerialisconveyedbytheaircurrentasdescribedabove.Theexactdistributionandsub-distributionofthelubricantvolumetoseveralspraypointsiseffectedbythenewtypeofFLUILUBdistributor.Anozzleislocatedattheendofthepipe.Thelubricantisatomisedandcontinuouslysprayedontothewheelflange.Becausethewheelmakesseveralrevolutionsduringthistime,thewheelflangeismoistenedslightly.Averythinhighlyadhesivefilmoflubricationiscreated,whichcannotbethrownoffevenatveryhighwheelspeedsinexcessof250kph.Subsequently,thelubricantistransferredtothefollowingwheelsetsthroughcontactwiththerailflanks.
Particularlyinconjunctionwithmodernwheel-flangelubricantspossessingahighproportionofsolids,aconstantlubricationatlowdosagecanbemaintainedoveralongperiod,evenintheeventofextremepressureandtemperatures.Thishasbeendemonstrated in many practical applications and different tests.
12
We have compared the lifespan of key running gear components in heavy duty truckfleetwhichusesBekaMax#2greasesystemswherepreviously,liquidgreasesystems had been fitted. Thekeycomponentscheckedwereshacklepinsandkingpins–thesearethekeygreased front suspension components which require costly parts and repair costs when worn.Theresultsofourresearchweresurprising.Shacklepinlifeof600,000kmandkingpin life of 1,200,000km was the best previously attainable by diligent hand greasing andnormallyattainablebyliquidgreaseautomaticlubricationsystems.Thatmeantthat during the life of the truck costly downtime was required to replace these key components.
LIFETIME REPAIR COSTS FOR SHACKLE PINS ANd KINg PINS COMPAREd
LIFETIME HANd gREASINg LABOUR ANd gREASE COSTS COMPAREd
ReducinG costsusinG chassis LuBRication systems
Beka-max hose & FittinGs
PART NUMBER dESCRIPTION
04012200406 ELBOWCONNECTOR6mmTUBExM6/1(90Deg)
04012200506 ELBOWCONNECTOR6mmTUBExM8/1(90Deg)
04012200306 ELBOWCONNECTOR6mmTUBExM10/1(90Deg)
04012200606 ELBOWCONNECTOR6mmTUBEx1/8BSP(90Deg)
04012220306 ELBOWCONNECTOR8mmTUBExM10X1(90Deg)
04012220606 ELBOWCONNECTOR8mmTUBEx1/8”BSP(90Deg)
04012200413 ELBOWCONNECTOR6mmTUBExM6/1(90Deg)StainlessSteel
04012200513 ELBOWCONNECTOR6mmTUBExM8/1(90Deg)StainlessSteel
04012200313LL ELBOWCONNECTOR6mmTUBExM10/1(90Deg)StainlessSteel
04012200613LL ELBOWCONNECTOR6mmTUBEx1/8BSP(90Deg)StainlessSteel
PART NUMBER dESCRIPTION
100120100-100 TUBENYLON6mmDia70BarGREASEFILLED(100mRolls)
100120100-20 TUBENYLON6mmDia70BarGREASEFILLED(20mRolls)
100120101-100 TUBENYLON6mmDia70BarEMPTY(100mRolls)
100120101-20 TUBENYLON6mmDia70BarEMPTY(20mRolls)
PART NUMBER dESCRIPTION
04012000406 STRAIGHTCONNECTOR6mmTUBExM6/1
04012000506 STRAIGHTCONNECTOR6mmTUBExM8/1
04012000306 STRAIGHTCONNECTOR6mmTUBExM10/1
04012000606 STRAIGHTCONNECTOR6mmTUBEx1/8BSP
04012020306 STRAIGHTCONNECTOR8mmTUBExM10/1
04012000413 STRAIGHTCONNECTOR6mmTUBExM6/1StainlessSteel
04012000513 STRAIGHTCONNECTOR6mmTUBExM8/1StainlessSteel
04012000313 STRAIGHTCONNECTOR6mmTUBExM10/1StainlessSteel
04012000613 STRAIGHTCONNECTOR6mmTUBEx1/8BSPStainlessSteel
PART NUMBER dESCRIPTION
100120200-50 HOSE8.3mmDia280BarGREASEFILLED(50mRolls)
100120200-10 HOSE8.3mmDia280BarGREASEFILLED(10mRolls)
100120201-50 HOSE8.3mmDia280BarEMPTY(50mRolls)
100120201-10 HOSE8.3mmDia280BarEMPTY(10mRolls)
100120205 HOSE8.3mmDia280BarGREASEFILLEDSELFSTORE
100120265 HOSE11.2mmDia280BarGREASEFILLED(50mRolls)
100121005 HOSESPIRALCOVERPROTECTION
100121004 SPIRALHOSEPROTECTION(STEEL)
PART NUMBER dESCRIPTION
04031500306 CAPNUTFOR6mmTUBE
04031520305 CUTTINGOLIVE6mmTUBE
04031501013 CAPNUTFOR6mmTUBEStainlessSteel
04031500406 CAPNUTFOR8mmTUBE
04031520405 CUTTINGOLIVE8mmTUBE
NUT ANd OLIVE FITTINgS
TUBE ANd HOSE
13
Elbow Connector
Straight Connector
Nut
Olive
Tube
Hose
Self Store Hose
Hose Spiral
Hose Protection Steel
14
Beka-max hose & FittinGs
PART NUMBER dESCRIPTION
100121200 8.3HOSEENDSLEEVE
100121197 8.3HOSEENDSLEEVEStainlessSteel
100121305 11.2HOSEENDSLEEVE
100121189 8.3HOSEENDSTUD(Straight)18mm
100121190 8.3HOSEENDSTUD(Straight)24mm
100121201 8.3HOSEENDSTUD(Straight)30mm
100121196 8.3HOSEENDSTUD(Straight)30mmStainlessSteel
100121301 11.2HOSEENDSTUD
100121208 8.3HOSEENDSTUD90°21mmlong
100121378 8.3HOSEENDSTUD90°21mmlongStainlessSteel
100121209 8.3HOSEENDSTUD90°33mmlong
100121397 8.3HOSEENDSTUD90°33mmlongStainlessSteel
100121202 8.3HOSEENDSTUD90°38mmlong
100121203 8.3HOSEENDSTUD90°50mmlong
100121206 8.3HOSEENDSTUD45°
10121187 8.3HOSEENDSTUD45°StainlessSteel
100121301 11.2HOSEENDSTUD90°22mmlong
100121163 11.2HOSEENDSTUD45°
100121165 11.2HOSEENDSTUD90°35mmlong
100121167 11.2HOSEENDSTUD90°55mmlong
100121169 11.2HOSEENDSTUD90°75mmlong
BT0544 8.3HOSEENDWITHSLEEVEREUSABLE7/16”JIC
BT0544S 8.3HOSEENDWITHSLEEVEREUSABLE7/16”JICStainlessSteel
100120200-0704 8.3HOSEENDWITHSLEEVESWAGED7/16”JIC
PART NUMBER dESCRIPTION
04013600306 UNION6mmTUBEJOINER
04013600313 UNION6mmTUBEJOINERStainlessSteel
04014701006 BULKHEADJOINER6mmx6mm
04014701106 BULKHEADJOINER8mmx8mm
FAZ03552-00 BULKHEAD6mmWITHGREASENIPPLE
HOSE ENd FITTINgS
UNIONS & BULKHEAdS
Hose Sleeve
STR Stud 30mm
90° Stud 50mm
40° Stud
Hose End
Union 6mm
Bulkhead
Bulkhead Nipple
Beka-max hose & FittinGs
PART NUMBER dESCRIPTION
04011600106 ADAPTORM8/1MalexM10/1Female(21mm)
04011600206 ADAPTORM10/1MalexM10/1Female(21mm)
04011600306 ADAPTOR1/8BSPMalexM10/1Female(21mm)
04011604106 ADAPTOR1/8BSPMalex1/8BSPFemale(21mm)
04011600506 ADAPTORM6/1MalexM10/1Female(24mm)
04011600606 ADAPTORM10/1MalexM10/1Female(50mm)
04011600706 ADAPTORM10/1MalexM10/1Female(35mm)
04011600806 ADAPTORM8/1MalexM8/1Female(35mm)
04011601006 ADAPTOR1/4BSPMalexM10/1Female(35mm)
04011601106 ADAPTOR1/4BSPMalexM10/1Female(55mm)
04011601206 ADAPTOR1/4BSPMalexM10/1Female(26mm)
04011601306 ADAPTOR1/4UNEFMalexM10/1Female(24mm)
04011601406 ADAPTOR1/4UNFMalexM10/1Female(24mm)
PART NUMBER dESCRIPTION
100210080 ELBOWM10/1MalexM8/1Female45°
100210085 ELBOWM8/1MalexM8/1Female45°
100210090 ELBOWM8/1.25MalexM8/1Female45°
100210095 ELBOWM6/1MalexM8/1Female45°
100210010 ELBOWM6/1MalexM10/1Female90°
100210020 ELBOWM8/1MalexM10/1Female90°
100210030 ELBOWM10/1Male/Female90°
100210041 ELBOWM10/1Male/Female90°StainlessSteel
100210105 ELBOW1/8BSPMale/Female90°
100210032 ELBOW1/4UNFMalexM10/1Female90°
AdAPTOR FITTINgS
15
Beka-max hose & FittinGs
PART NUMBER dESCRIPTION
6131 HEADERBLOCK1OUTLETc/w6mmFittingsandGreaseNipples
6132 HEADERBLOCK2OUTLETc/w6mmFittingsandGreaseNipples
6133 HEADERBLOCK3OUTLETc/w6mmFittingsandGreaseNipples
6134 HEADERBLOCK4OUTLETc/w6mmFittingsandGreaseNipples
6135 HEADERBLOCK5OUTLETc/w6mmFittingsandGreaseNipples
6136 HEADERBLOCK6OUTLETc/w6mmFittingsandGreaseNipples
HEAdERBLOCKS
Header Block
Straight Adaptor
90° Adaptor
45° Adaptor
PART NUMBER dESCRIPTION
100121282G 8.3HOSEENDSTUD(Straight)24mm
100121252G 8.3HOSEENDSTUD(Straight)30mm
100121228G 8.3HOSEENDSTUD90°32mm
100121283G 8.3HOSEENDSTUD90°50mm
100121254G 8.3HOSEENDSTUD450°68mm
PART NUMBER dESCRIPTION
04060759-HP UNION6mmTUBEJOINER
PART NUMBER dESCRIPTION
1004010217 DUSTCOVER-ONEREQUIREDPERFITTING
PUSH IN HOSE TAILS
PUSH IN TUBE UNION
dUST COVER FOR PUSH IN FITTINgS
Beka-max hose & FittinGs
STR Stud Push In
Dust Cover
PART NUMBER dESCRIPTION
04062330-HP ELBOW6mmTUBExM6/190°
04062332-HP ELBOW6mmTUBExM8/190°
04062334-HP ELBOW6mmTUBExM10/190°
04062328-HP ELBOW6mmTUBEx1/8BSP90°
04062362-HP ELBOW6mmTUBExM8/1.2590°
PART NUMBER dESCRIPTION
04062326-HP CONNECTOR6mmTUBExM6/1
04062322-HP CONNECTOR6mmTUBExM8/1
04062324-HP CONNECTOR6mmTUBExM10/1
04062348-HP CONNECTOR6mmTUBEx1/8BSP
PUSH IN FITTINgS HIgH PRESSURE
Elbow Push In Connector
STR Push In Connector
PART NUMBER dESCRIPTION
0402020 STRAIGHTROTARYCOUPLING10x1Malex10x1Female
0402023 ELBOWROTARYCOUPLING6mmTUBEx1/8”BSPMale
0402043 ELBOWROTARYCOUPLING6mmTUBEx1/4”BSPMale
SWIVELS / ROTARY COUPLINgS
Elbow Rotary Coupling
16
Beka-max hose & FittinGs
17
Waste management vehicles, both domestic and industrialworkextremelyhard.Thechassiscarryheavyloadsunderarduousstop/startconditionsand the trucks work long hours.
BekaMaxistheidealsystemforthesevehiclesbecause of the ability to service the large bear-ingstypicallyonwastebodieswithheavyduty#2grease.
Domesticwastetrucks(sidelifters)dothousandsof lifts every day and greasing frequently while the truck is working its route extends the life of the lifter arm and other critical components.
Industrials work almost around the clock and the opportunities to grease the critical front lift bearings are few. Again, automatic greasing with #2greasegivestheliftarmbearingsadditionalprotection and extends their life.
TheBekaMaxEP-1pumpalsolendsitselfwelltoindustrialapplications:
• Highpressureoperationwith#2greases.
• Reservoirsizeupto8kgoreven16kgforextra large stationary applications.
• Availablewithintegratedcontrollerforself contained operation or without controller for operationbycustomerPLC.
• Bekatransformeravailableif24vdcpower supply is required.
• BekaMX-Fprogressivedividersensurethe correct volume of lubricant is delivered to each point.
WASTE MANAgEMENT
INdUSTRY
Beka-max in action
18
tRaBon industRiaL pumps
MOdEL RATIO SA or dA OUTPUT/STROKE (cm3) OIL OR gREASE STYLE RESERVOIR CAPACITY
E-Series 20:1 Both 0.492 Either Modular 1.9to9.5lt2.7to9kg
AL-5 30:1 Both 0.164-0.492 Either Modular 2.8to9.5lt2.7to9kg
AL-25 30:1 Both 0.492-1.966 Either Modular 2.8to9.5lt2.7to9kg
AL-50 30:1 Both 0.983-3.933 Either Modular 2.8to9.5lt2.7to9kg
MSA-10 30:1 Both 0.492-1.966 Either BulkSupply 1/4”NPT
MSA-100 25:1 Both 6.566-13.112 Either BulkSupply 1/4”NPT
RAM 50:1 Reciprocating kg/min Grease Drum 20kgor180kg
MOdEL RATIO SA or dA OUTPUT/STROKE (cm3) OIL OR gREASE STYLE RESERVOIR CAPACITY
HLJ-5 5.5:1 Double 0.164-0.492 Either Modular 2.8to9.5lt2.7to9kg
HLJ-25 5.5:1 Double 0.492-1.966 Either Modular 2.8to9.5lt2.7to9kg
HLJ-100 3.5:1 double 0.983-3.933 Either Modular 2.8to9.5lt2.7to9kg
MOdEL OUTPUT OIL OR gREASE STYLE RESERVOIR CAPACITY
EO-1 200cc/min Oil TankMounted 3.7lt
Meterflo 147to1920cc/min Oil BulkSupply NA
Lubemaster 0.164to0.82cc/stroke Either Modular 2.8to9.5lt2.7to9kg
MOdEL OUTPUT/STROKE (cm3) MAX STROKES/MIN STYLE RESERVOIR CAPACITY
RMLS 0.08-0.2 25grease,oil Remote 2.8to9.5lt2.7to9kg
PNEUMATIC PUMPS
HYdRAULIC PUMPS
ELECTRIC PUMPS
MECHANICAL PUMPS
Trabon E Series
Trabon Modu-Flo
Trabon RMLS
Trabon Lubemaster
19
tRaBon industRiaL pumps tRaBon industRiaL divideRs
PART NUMBER dESCRIPTION
508-310-415 ReliefIndicator750psi
508-310-425 ReliefIndicator1000psi
508-310-435 ReliefIndicator1250psi
508-310-445 ReliefIndicator1500psi
508-310-455 ReliefIndicator2000psi
508-310-465 ReliefIndicator2500psi
508-310-475 ReliefIndicator3000psi
PART NUMBER dESCRIPTION
508-310-415 ReliefIndicator750psi
508-310-425 ReliefIndicator1000psi
508-310-435 ReliefIndicator1250psi
508-310-445 ReliefIndicator1500psi
508-310-455 ReliefIndicator2000psi
508-310-465 ReliefIndicator2500psi
508-310-475 ReliefIndicator3000psi
MOdEL STYLE OP. PRESSURE NO. OF OUTLETS OUTPUT PER SECTION INLET OUTLETS
MD OnePiece 3,000psi 2,4or6 0.01to0.04ci 1/8”NPT 1/8”NPT
MJ Stackable 2,000 psi 1to16 0.005to0.03ci 1/8”NPT 1/8”NPT
MSP Fully Modular 3,500psi 1to16 0.005to0.08ci 1/4”NPT 1/8”NPT
MH Fully Modular 7,500psi 1to16 0.006to0.06ci 1/4”NPT 1/8”NPT
MX Stackable 3,000psi 1 to 20 0.025to0.30ci 3/8”NPT 1/4”NPT
MXP Fully Modular 3,000psi 1 to 20 0.025to0.30ci 3/8”NPT 1/4”NPT
MGO Stackable 6,000psi 1 to 20 0.15to1.2ci 7/8”SAE 7/8”SAE
TrabonProgressiveDividerValvessetthestandardforoilandgreaseLubricationsSystems.
Theheartoftheprogressivesystemisthedividervalvewhichprovidespositiveindicationoflubricantflow.Lubricantcannotbypasslocked lines or take the path of least resistance, ensuring that all connected points receive their correct amount.
A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. A blockage anywhere in the system is detected by the pressure rise it causes.
Cycleswitchesandperformanceindicatorscanbeinstalledtoprovidedirectmonitoringoflubricantflowandpressurewithinthecircuit.
PERFORMANCE INdICATORS Theseassistinsystemoperationandtroubleshooting,allowingoverpressureconditionstoberelieved(lubetoatmoshere)orindicated without relief, showing maintenance staff where the problem is. AUTOMATIC RELIEF INDICATORS
1/8” NPT for MSP, MJ, MXPIn range of 750psi to 3,000 psi
AUTOMATIC RELIEF INDICATORSWITH MEMORY
1/8” NPT for MSP, MJ, MXPIn range of 500 psi to 3,000 psi
Progressive System Valves & Accessories
Trabon Progressive Divider Valves set the standard for oil and grease Lubrications Systems. The heart of the progressive system is the divider valve whichprovides positive indication of lubricant flow. Lubricant cannot bypass locked lines or take the path of least resistance, ensuring that all connected pointsreceive their correct amount. A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. Ablockage anywhere in the system is detected by the pressure rise it causes. Cycle switches and performance indicators can be installed to provide directmonitoring of lubricant flow and pressure within the circuit.
TRABON DIVIDER VALVES
Model Style Operating Pressure No. of Outlets Output per section Inlet Outlets
MD one piece 3,000 psi 2, 4 or 6 0.01 to 0.04 ci 1/8” NPT 1/8” NPT
MJ stackable 2,000 psi 1 to 16 0.005 to 0.03 ci 1/8” NPT 1/8” NPT
MSP fully modular 3,500 psi 1 to 16 0.005 to 0.08 ci 1/4” NPT 1/8” NPT
MH fully modular 7,500 psi 1 to 16 0.006 to 0.06 ci 1/4” NPT 1/8” NPT
MX stackable 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT
MXP fully modular 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT
MXP MJ MX MSP
Progressive System Pumps
Pumps designed for progressive systems are robust. Pump sizes vary for system requirements, Positive displacement pumps with a large rangeof optionsare available.
PNEUMATIC PUMPS
Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity
E-Series 20:1 both 0.492 either Modular 1.9 to 9.5lt 2.7 to 9kg
AL-5 30:1 both 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg
AL-25 30:1 both 0.492-1.966 either Modular 2.8 to 9.5lt 2.7 to 9kg
AL-50 30:1 both 0.983-3.933 either Modular 2.8 to 9.5lt 2.7 to 9kg
MSA-10 30:1 both 0.492-1.966 either Bulk Supply 1/4” NPT
MSA-100 25:1 both 6.566-13.112 either Bulk Supply 1/4” NPT
RAM 50:1 reciprocating kg/min grease Drum 20kg or 180kg
HYDRAULIC PUMPS
Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity
HLJ-5 5.5:1 double 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg
HLJ-25 5.5:1 double 0.492-1.966 either Modular 2.8 to 9.5lt 2.7 to 9kg
HLJ-100 3.5:1 double 0.983-3.933 either Modular 2.8 to 9.5lt 2.7 to 9kg
62048HYD 50:1 double kg/min grease Drum 20kg or 180kg
ELECTRIC PUMPS
Model Output Oil or Grease Style Reservoir capacity
EO-1 200cc/min oil Tank mounted 3.7lt
Meterflo 147 to 1920cc/min oil Bulk supply
Lubemaster 0.164 to 0.82cc/stroke either Modular 2.8 to 9.5lt 2.7 to 9kg
MECHANICAL PUMPS
Model Output/Stroke (cm3) Max strokes/min Style Reservoir capacity
RMLS 0.08-0.2 25 grease 50 oil Remote 2.8 to 9.5lt 2.7 to 9kg
45
2010 Alemlube Master Catalogue.1:Catalogue 15/1/10 2:25 PM Page 45
AUTOMATIC RELIEF INDICATORS
1/8” NPT for MSP, MJ, MXPIn range of 750psi to 3,000 psi
AUTOMATIC RELIEF INDICATORSWITH MEMORY
1/8” NPT for MSP, MJ, MXPIn range of 500 psi to 3,000 psi
Progressive System Valves & Accessories
Trabon Progressive Divider Valves set the standard for oil and grease Lubrications Systems. The heart of the progressive system is the divider valve whichprovides positive indication of lubricant flow. Lubricant cannot bypass locked lines or take the path of least resistance, ensuring that all connected pointsreceive their correct amount. A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. Ablockage anywhere in the system is detected by the pressure rise it causes. Cycle switches and performance indicators can be installed to provide directmonitoring of lubricant flow and pressure within the circuit.
TRABON DIVIDER VALVES
Model Style Operating Pressure No. of Outlets Output per section Inlet Outlets
MD one piece 3,000 psi 2, 4 or 6 0.01 to 0.04 ci 1/8” NPT 1/8” NPT
MJ stackable 2,000 psi 1 to 16 0.005 to 0.03 ci 1/8” NPT 1/8” NPT
MSP fully modular 3,500 psi 1 to 16 0.005 to 0.08 ci 1/4” NPT 1/8” NPT
MH fully modular 7,500 psi 1 to 16 0.006 to 0.06 ci 1/4” NPT 1/8” NPT
MX stackable 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT
MXP fully modular 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT
MXP MJ MX MSP
Progressive System Pumps
Pumps designed for progressive systems are robust. Pump sizes vary for system requirements, Positive displacement pumps with a large rangeof optionsare available.
PNEUMATIC PUMPS
Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity
E-Series 20:1 both 0.492 either Modular 1.9 to 9.5lt 2.7 to 9kg
AL-5 30:1 both 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg
AL-25 30:1 both 0.492-1.966 either Modular 2.8 to 9.5lt 2.7 to 9kg
AL-50 30:1 both 0.983-3.933 either Modular 2.8 to 9.5lt 2.7 to 9kg
MSA-10 30:1 both 0.492-1.966 either Bulk Supply 1/4” NPT
MSA-100 25:1 both 6.566-13.112 either Bulk Supply 1/4” NPT
RAM 50:1 reciprocating kg/min grease Drum 20kg or 180kg
HYDRAULIC PUMPS
Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity
HLJ-5 5.5:1 double 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg
HLJ-25 5.5:1 double 0.492-1.966 either Modular 2.8 to 9.5lt 2.7 to 9kg
HLJ-100 3.5:1 double 0.983-3.933 either Modular 2.8 to 9.5lt 2.7 to 9kg
62048HYD 50:1 double kg/min grease Drum 20kg or 180kg
ELECTRIC PUMPS
Model Output Oil or Grease Style Reservoir capacity
EO-1 200cc/min oil Tank mounted 3.7lt
Meterflo 147 to 1920cc/min oil Bulk supply
Lubemaster 0.164 to 0.82cc/stroke either Modular 2.8 to 9.5lt 2.7 to 9kg
MECHANICAL PUMPS
Model Output/Stroke (cm3) Max strokes/min Style Reservoir capacity
RMLS 0.08-0.2 25 grease 50 oil Remote 2.8 to 9.5lt 2.7 to 9kg
45
2010 Alemlube Master Catalogue.1:Catalogue 15/1/10 2:25 PM Page 45
AUTOMATIC RELIEF INDICATORS
1/8” NPT for MSP, MJ, MXPIn range of 750psi to 3,000 psi
AUTOMATIC RELIEF INDICATORSWITH MEMORY
1/8” NPT for MSP, MJ, MXPIn range of 500 psi to 3,000 psi
Progressive System Valves & Accessories
Trabon Progressive Divider Valves set the standard for oil and grease Lubrications Systems. The heart of the progressive system is the divider valve whichprovides positive indication of lubricant flow. Lubricant cannot bypass locked lines or take the path of least resistance, ensuring that all connected pointsreceive their correct amount. A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. Ablockage anywhere in the system is detected by the pressure rise it causes. Cycle switches and performance indicators can be installed to provide directmonitoring of lubricant flow and pressure within the circuit.
TRABON DIVIDER VALVES
Model Style Operating Pressure No. of Outlets Output per section Inlet Outlets
MD one piece 3,000 psi 2, 4 or 6 0.01 to 0.04 ci 1/8” NPT 1/8” NPT
MJ stackable 2,000 psi 1 to 16 0.005 to 0.03 ci 1/8” NPT 1/8” NPT
MSP fully modular 3,500 psi 1 to 16 0.005 to 0.08 ci 1/4” NPT 1/8” NPT
MH fully modular 7,500 psi 1 to 16 0.006 to 0.06 ci 1/4” NPT 1/8” NPT
MX stackable 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT
MXP fully modular 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8” NPT 1/4” NPT
MXP MJ MX MSP
Progressive System Pumps
Pumps designed for progressive systems are robust. Pump sizes vary for system requirements, Positive displacement pumps with a large rangeof optionsare available.
PNEUMATIC PUMPS
Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity
E-Series 20:1 both 0.492 either Modular 1.9 to 9.5lt 2.7 to 9kg
AL-5 30:1 both 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg
AL-25 30:1 both 0.492-1.966 either Modular 2.8 to 9.5lt 2.7 to 9kg
AL-50 30:1 both 0.983-3.933 either Modular 2.8 to 9.5lt 2.7 to 9kg
MSA-10 30:1 both 0.492-1.966 either Bulk Supply 1/4” NPT
MSA-100 25:1 both 6.566-13.112 either Bulk Supply 1/4” NPT
RAM 50:1 reciprocating kg/min grease Drum 20kg or 180kg
HYDRAULIC PUMPS
Model Ratio SA or DA Output/Stroke (cm3) Oil or Grease Style Reservoir capacity
HLJ-5 5.5:1 double 0.164-0.492 either Modular 2.8 to 9.5lt 2.7 to 9kg
HLJ-25 5.5:1 double 0.492-1.966 either Modular 2.8 to 9.5lt 2.7 to 9kg
HLJ-100 3.5:1 double 0.983-3.933 either Modular 2.8 to 9.5lt 2.7 to 9kg
62048HYD 50:1 double kg/min grease Drum 20kg or 180kg
ELECTRIC PUMPS
Model Output Oil or Grease Style Reservoir capacity
EO-1 200cc/min oil Tank mounted 3.7lt
Meterflo 147 to 1920cc/min oil Bulk supply
Lubemaster 0.164 to 0.82cc/stroke either Modular 2.8 to 9.5lt 2.7 to 9kg
MECHANICAL PUMPS
Model Output/Stroke (cm3) Max strokes/min Style Reservoir capacity
RMLS 0.08-0.2 25 grease 50 oil Remote 2.8 to 9.5lt 2.7 to 9kg
45
2010 Alemlube Master Catalogue.1:Catalogue 15/1/10 2:25 PM Page 45
MJ MX MXPMSP
20
conveyoR & Fixed pLantLuBRication soLutions
Automatic lubrication systems can assist greatly in increasing plant reliability and reducing the amount of labour tied up in routine maintenance.
AtoneQueenslandcoalmineAlemlubewasaskedtodesignautomaticgreasingsystems which would ensure that all conveyor grease points were automatically greased and that labyrinths were kept topped up several times per day. It was thought that bearing life could be greatly improved and that maintenance resources could then be redirected to other pressing tasks. Additionally, the automatic greasing system was to be completely remotely monitored and be able to detect blockedbearingsandstiffbearings–thusprovidingearlywarningofproblembearings and allowing corrective action on or before the next shutdown occurred.
Thesystemsweredesignedusingprogressivedividerswhicharetheonlywaytoaccurately monitor lubricant volumes to large numbers of grease points.
Alldrives,drivepulleys,bendpulleysandGTUsareconnectedtothesystems.Inaddition, counterweight pulleys and winches are also included. 20kg pneumatic drum pumps were chosen so fit in with maintenance operations. Drums are renewed easily by hand as required.
Greatcarewastakentoexcludecoaldustfromthesystemsandtothatend,all systems are housed in custom built stainless steel sheds which are internally pressurised by the pump exhaust, keeping all dust out.
Theprogressivedividercircuitsaredesignedtoallowthesystemstocontinueoperating even when a bearing is blocked.
Theblockageisdetectedandanalarmisactivatedinthemaintenanceoffice.Locating the blocked bearing is a simple procedure.
As a result of these systems, the conveyors operate more reliably now than ever, allowing record production to reach the stockpile.
21
Beka muLtiLine pumps
PUMP WITH 415V MOTOR ANd COUPLINg ON BASE PLATE, 4Kg RESERVOIR
FK MOTORISEd PUMPSPECIFICATIONS Number Of Outlets:1to6or1to12Lubricant Type:OilorGreasetoNLGI-2Motor Type:415V3ph0.18kw2800RPMMotor Reduction:15:1Reduction(186.6RPM)Reservoir Size:4litres/4kgOilorGreaseOutput:Upto1.3cc/min/outletOutlets: 1/4”BSP
Fg5 MOTORISEd PUMPSPECIFICATIONS Number Of Outlets:1to8or9to16Lubricant Type:OilorGreasetoNLGI-2Reservoir Size:10litres/kgoilorGreaseOutput:Max0.15ccperstrokeMotor Type: 0.75kw3ph50hz415V1405RPMOutlets: 1/4”BSP
Important Notice un-used outlets must be adjusted to zero use only push-in plastic plugs screwed plugs may cause fatal damage
Pump Outputs are adjustable:125:1 ratio: 0 to 1.686cc per outlet per minute300:1 ratio: 0 to 0.702cc per outlet per minute600:1 ratio: 0 to 0.351cc per outlet per minute1200:1 ratio: 0 to 0.175cc per outlet per minute
PART NUMBER dESCRIPTION
57-4106 6outlets,14:1ratiomountedwith415v3phmotor
57-4112 12outlets,14:1ratiomountedwith415v3phmotor
57-4206 6outlets,19:1ratiomountedwith415v3phmotor
57-4212 12outlets,19:1ratiomountedwith415v3phmotor
57-4306 6outlets,57:1ratiomountedwith415v3phmotor
57-4606 6outlets,57:1ratiomountedwith415v3phmotor+L/L
57-4312 12outlets,57:1ratiomountedwith415v3phmotor
57-4612 12outlets,57:1ratio,withlowlevelswitch&415vmotor
PUMP WITH 415V MOTOR ANd COUPLINg ON BASE PLATE, 10Kg RESERVOIR
PART NUMBER dESCRIPTION
58-3508 8outletpump,125:1ratiomountedwith415v3phmotor
58-3516 16outletpump,125:1ratiomountedwith415v3phmotor
58-3608 8outletpump,300:1ratiomountedwith415v3phmotor
58-3616 16outletpump,300:1ratiomountedwith415v3phmotor
58-3708 8outletpump,600:1ratiomountedwith415v3phmotor
58-3716 16outletpump,600:1ratiomountedwith415v3phmotor
58-3808 8outletpump,1200:1ratiomountedwith415v3phmotor
58-3816 16outletpump,1200:1ratiomountedwith415v3phmotor
58-4508 8outletpump,125:1ratio,lowlevelswitch&415v3phmotor
58-4516 16outletpump,125:1ratio,lowlevelswitch&415v3phmotor
58-4608 8outletpump,300:1ratio,lowlevelswitch&415v3phmotor
58-4616 16outletpump,300:1ratio,lowlevelswitch&415v3phmotor
58-4708 8outletpump,600:1ratio,lowlevelswitch&415v3phmotor
58-4716 16outletpump,600:1ratio,lowlevelswitch&415v3phmotor
58-4808 8outletpump,1200:1ratio,lowlevelswitch&415v3phmotor
58-4816 16outletpump,1200:1ratio,lowlevelswitch&415v3phmotor
22
HEAVY dUTY PUMP STATIONDesignedforoperatingbothduallineandsinglelineparallel(injector)systems.
30kg,60kgor100kgbulkfillreservoirwithautomaticfillshutoff–allowseasygroundlevelrefillingHighperformancemultiplepistonpump–240cc/minat500bar(7,350psi).
Dual line version includes adjustable pressure relief valve and electric dual line reversing valve.
Injectorversionincludesadjustablepressurereliefvalve,24vdcventvalveand pressure switch.
Mounted inside custom stainless steel enclosure.
ControlbyDCS/Citectorbyonboardcontroller.
Ideal replacement pump station for stackers, reclaimers, ship loaders, major plant.
SPECIFICATIONSPower:415vacGrease:EP#2Reservoir capacity:30kg,60kg,100kg,180kgLow Level Sensor : StandardFlow rate:upto240cc/minMaximum pressure:upto500bar
With adjustable pressure relief valveWith electric dual line valve or electric vent valve
BEKA POWER SUPPLIES FOR INdUSTRIAL APPLICATIONS
ThesetransformersaredesignedtorunBekaMaxpumpsandarebuiltwith very good filtering for nice smooth DC power.
Extremelyusefulinallindustrialapplicationswherea24vdcpowersupplyis required.
FLenco mininG & pRocessinGpLant pump stations / Beka poweR suppLies
41701100
PART NUMBER VOLTAgE AMPERAgEPOSIBILITY FOR CONNECT A SIgNAL LAMP OR A INTERMEdIATELUBRICATION PUSH BUTTON
41702100 12V 4A with
41702000 12V 4A without
41701100 24V 2.2A with
41701000 24V 2.2A without
23
FLenco duaL Line
dLF dUAL LINE VALUESPECIFICATIONSStandard Material:ZincPlatedSteelMaximum Pressure:400bar(6000psi)Lubricant Type:OilorGreasetoNLGI3Minimum and Maximum Displacement Per Outlet:0.25cm3 to 12cm3
Maximum Operating Temperature (with Buna-N O Rings):80°CInlets:3/8”BSPOutlets:1/4”BSP
HYdRAULIC REVERSERSPECIFICATIONS Operating Pressure (Adjustment Range):60barto30barLubricant Type:OilandGreasetoNLGI2Inlet and Return Ports: 1/4”BSPOutlet:3/8”BSP
PNEUMATIC REVERSERSPECIFICATIONS Maximum Operating Pressure:500barLubricant Type:OilandGreasetoNLGI2Inlet and Return Ports: 1/2”BSPOutlet:1/2”BSP
FX2 dUAL LINE PUMPSPECIFICATIONSLubricant type:OilandGreasetoNLGI2Maximum Tank Capacity: 100kgMaximum Working Pressures:500barMaximum Output:240cc/minLow Level Contact: IncludedHigh Level Contact: IncludedMotor:0.55kw415V
PART NUMBER dESCRIPTION
5057006 Electro-PneumaticReversingValve24vdc
5057007 Electro-PneumaticReversingValve110vdc
5057008 Electro-PneumaticReversingValve240vdc
Hydraulic Reverser
Air Operated Reverser
FX2 Dual Line Pump Station
DLF Dual Line Valve
24
chain systems
jACO #1 gUN APPLICATIONSToolanddielubrication,presswork,stamping.Willspraynon-corrosivefluidsupto330cSt.The101-000nozzledoesnotrequireapumpandwilldrawfluidsupto1.5mvertically.
SPECIFICATIONSSpray Type:Air/LiquidMixAir Pressure Required:3to5barMaximum Oil Flowrate at 5.6 bar:6.5ml/secSuitable Fluid Type:Upto330cStMaximum On/Off Frequency:40Cycles/minAir Inlet, Oil Inlet:BarbFittingsfor6mmTube(1/8BSPMaleFittingRemoved)
jACO ONE-SHOT APPLICATIONSIdeal for pin point application on moving targets eg. chains and conveyors.ThespraykitincludesJACOpump,airmanifold,solidshotnozzleandtubesandfittings.
TYPE ASPECIFICATIONSSpray Type:SolidShot(withoutair)Pump Ratio:24to1Lubricant Type:OilorLiquidGreaseOutput:0to0.3cm3/cycleMaximum Cycle Rate:200Cycles/minAir Inlet:1/8”BSP
TYPE BSPECIFICATIONSSpray Type:AirSpray(3PatternTips)Pump Ratio: 12 to 1Lubricant Type:OilorLiquidGreaseOutput:0to0.3cm3/cycleMaximum Cycle Rate:200Cycles/minAir Inlet:1/8”BSP
BEKA MAgNETIC PUMP
TYPE C SPECIFICATIONSSpray Type:AirSpray(3PatternTips)Pump Ratio:3to1Lubricant Type:OilorLiquidGreaseOutput: 0 to 1.2cm3/cycleMaximum Cycle Rate:200Cycles/minAir Inlet:1/8”BSP
TECHNICAL dATANumber of Outlets:2,4or6Operating Pressure:40barMedium:Oil3-220mm2/sTemperature Range:15to80°COil Supply:1/4”BSPPressure Connection:6mmtubeDrive: Single Lifting Magnet
Voltage:24VDC/180VDCCurrent:4,3A/0,55ARelative Duty Cycle:25%Activation Time:min.80msBreaking Time: min. 120 msStrokes (depends on viscosity):max.5/s
101-000
Jaco Type A Pump Station
25
chain systems Beka wind
BekaisaworldleaderinlubricationsystemsforwindturbinesandhavealargenumberofsystemsinservicewithmajorOEMsaround the world.
Bekahasproventechnologyforthemainwindturbinelubricationsystemrequirements:
• Mainbearings
• Generatorbearings
• Bladebearings
• Pitchgears
• Yawgears
Bothinjectorandprogressivesolutionsareavailabletofittheapplicationrequirements.
Injector systems offer adjustable volume and the ability to add and subtract grease points.
Progressivesystemsoffersuperiormonitoring,blockageindicationandbetterlowtemperatureperformance.
26
Micro Pump
Manifold
Flow Unit for Bearing
Flow Unit for Manifold
micRo oiL systems
PART NUMBER FLOW UNIT TYPE SIzE FLOW RATE
4066010 HSABearing 02 2.5
4066011 HSABearing 0 5
4066012 HSABearing 1 10
4066013 HSABearing 2 20
4066014 HSABearing 3 40
4066015 HSABearing 4 80
4066016 HSABearing 5 160
4066001 HJBJunction 02 2.5
4066002 HJBJunction 0 5
4066003 HJBJunction 1 10
4066004 HJBJunction 2 20
4066005 HJBJunction 3 40
4066006 HJBJunction 4 80
4066007 HJBJunction 5 160
8169033 TubeNutfor4mmTube NA NA
8125003 4mmOlive NA NA
PART NUMBER VOLTAgE TIMINg
4016020 240VAC 5minpausetime
4016021 240VAC 10 min pause time
4016022 240VAC 15minpausetime
4016023 240VAC 30minpausetime
4016024 240VAC 60minpausetime
4016062 24VDC 10 min pause time
4016063 24VDC 15minpausetime
4016064 24VDC 30minpausetime
4016065 24VDC 60minpausetime
PART NUMBER dESCRIPTION
4027012 350cm3/min3ltAluminiumReservoir
4027010 500cm3/min3ltAluminiumReservoir
4027006 350cm3/min3ltNylonReservoir
4027007 500cm3/min3ltNylonReservoir
4027026 350cm3/min6ltNylonReservoir
4027027 500cm3/min6ltNylonReservoir
PART NUMBER dESCRIPTION
8258032 2OutletSingleRow
8258033 3OutletSingleRow
8258034 4OutletSingleRow
8258035 5OutletSingleRow
8258036 6OutletSingleRow
8258037 8OutletSingleRow
8258038 10OutletSingleRow
8258044 4OutletSingleRow
8258045 6OutletSingleRow
8258046 8OutletSingleRow
8258047 12OutletSingleRow
SPECIFICATIONS Operating Type:Intermittent(dropsperminute)Max Pressure:5bar(75psi)Lubricant Type:30to800cStTube Size:4mmO.D.
SPECIFICATIONS Operating Type:ElectricPistonPumpOperating Pressure:3barDelivery:1to3cm3
Inbuilt Control:FixedPauseTimesLubricant Type:250cStmax.Reservoir: 1ltLow Level Control: IncludedOutlet:4mmTube
SPECIFICATIONS Operating Type:220/380V50HzGearPumpOperating Pressure:Upto20bar(presetto5bar)Delivery:350to500cm3/minControls:PressureReliefValveandGaugeLubricant Type:15to1000cStmax.Reservoir:3ltor6ltLow Level Control: IncludedOutlet:6mmTube
SPECIFICATIONS Type: AluminiumPort Threads:5/16”UNF
Batteryoperatedandrefillablehighpressurelubricatorsallowisolatedgrease points to be reliably serviced.
UniquedesignallowsanygreaseuptoEP#2tobeused,refilledfrombulk supply.
Thisallowsawiderangeofgreasestobeusedacrosssiteswheremany different specialist greases may be required for different bearing applications.
TheSPG300isdesignedforoutdooruseandhasasofttransparentweather cover over the battery compartment, plus a hard cover.
Availableindirectversionwith¼”BSPgreasepointconnection.
Alsoavailableinremoteversionwithwallmountbracket,1mx6mmODtubeand¼”BSPgreasepointconnector.
EachSPG300comespre-primedwithapproximately150ccofEP#2grease.
SPECIFICATIONSType of Grease: uptoEP#2Reservoir Capacity:300ccMax Grease Pressure:30BarDischarge Rates:1month,3months,6months,12monthsRefilling Method:viagreasenipplebygreasegun/handpump/drumpumpRun Light:Green-standardAlarm Light:Red-standardforlowbatteryorhighpressurefaultOperating Temperature:from-10°Cto+50°CBatteries:4xAAA
SPG300-D
SPG300-R
20881111101�X-Lube Compact Lubrication Pump
Cover
27
LuBRicatoRsmicRo oiL systems
SPECIFICATIONS Operating Type: Mini lubrication pump with onboard controller and LED display. For direct to grease point installation or via distribution block to multiple points, uses #2 greaseOperating Pressure:1,000 psi maximum pressure400 gram replaceable grease bladder �20881111101�-�1�outlet,�3.6VDC�internal�battery�power�supply�20881112101�-�2�outlets,�3.6VDC�internal�battery�power�supply�20882111106�-�1�outlet,�24VDC�external�power�supply20882112106�-�2�outlets,�24VDC�external�power�supply
[email protected]@alemlube.co.nz
Specificationssubjecttochangewithoutpriornotice.©2011AlemlubePtyLtdLS-0611Formerly Alemite Lubrequip
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