AdvantEDGEPROJECT PROFILE

May 1st, 2017

Compactor RollsMachines Used4

Areas of Expertise9

Project Profile: #CR601Project Name: Compactor RollsProject Summary Contributors: Carolyn Boychuk, John Spencer, Shanda Boon

Reliable and timely refurbishment of compactor roll repairable spares.

OUREXPERIENCE

OURADVANTAGE• Ceramic Coating repair of the journals, seals and water jackets

• Increased wearability

• Ceramic Thermal Coating Process is unique to IMM

• Opportunity for on site storage and inventory management

customized to individual potash site wearhousing

• Offer full inspection reporting based upon the needs of the buyer

and maintenance team

• 60 + years in the potash industry

• Experience with multiple sizes of rolls ranging from 12” to 36”

diameter and beyond

• Experience refurbishing both water cooled and standard compactor

roll styles

• Experience with multiple brand names, such as Allis Chalmers,

Ludman and Koeppern

Photo above: Ceramic Coating on the journal and seals show little to no wear, while the rest of the compactor roll shows typical wear after many years of use.

Photo above: Hard facing the Compactor Roll.

Photo above: Ceramic Coating on the waterjackets appears to show little to no wear, while the rest of the compactor roll shows typical wear after many years of use.

THENEED

As part of IMM’s motto “Partnering for Success”, our focus is to work together with our customer to develop a long term repairable spare program. Our goal is to improve longevity of components and minimize mill downtime.

“PARTNERING FOR SUCCESS”

RELATED CAPABILITIES

When required, IMM is capable of complete compactor roll rebuilds including assembly of the housings and gearboxes.

Photo above: Two compactor rolls sitting inside the compactor roll housing.

Painted

90%

100%

FULL ASSEMBLY & TEST

QUALITY ASSURANCE & DELIVERY

Painted

Painted

RE-SURFACE COMPACTION FACE

REMOVE COMPACTION FACE &UNDERCUT JOURNALS

WELD REPAIR JOURNALS

25%

50%

75%

80%

FINISH TURNING & COMPACTION FACE PROFILING

CERAMIC OVERLAY & RE-GRIND

RECIEVE MATERIAL 10%

15%

55%

PROCESS

• New builds and design to customer’s requirements

• Identification Tracking

• Delivery System- Personal delivery truck to assist in expiditing

• Shops are separated by trade to avoid cross contamination

• Different compaction face profiles (Corrugated, Chevron, Chicklets)

• Thermal Coating alternatives

IMM offers the following solutions:

INSPECTION & REPORT TO CUSTOMER

INDUSTRIAL MACHINE & MFG. INC. | 3315 Miners Ave, Saskatoon, SK | S7K 7K9 | indmac.ca | 306.242.8400

Established in 1956, Industrial Machine & Mfg. Inc. (IMM) is a world class custom manufacture serving the global markets of Mining, Oil & Gas, Power Generation, and OEM’s. We are a leader in the industry by providing innovative solutions, custom manufactured components and services.

IMM’s 50,000 square foot full service manufacturing facility filled with modern, world class machinery, which offers custom and production machining, specialty welding and fabrication, thermal spray coatings and industrial mechanic services to the heavy resource industries as well as OEM’s. We are IS09001-2008 certified and we constantly strive towards our Safety, Quality and Productivity standards.

IMM was selected as the inaugural recipient of the Saskatchewan Manufacturer of the Year Award in 2013, for our achievements in the areas of business success, dedication to the community, industry and employer excellence.

We have a highly skilled and dedicated workforce that focuses on working safely and continuously achieving quality standards that not only meet, but exceed our customers standards.