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  • 7/29/2019 Make Tortillas

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    D D U G H P R DO p e r a t i o n M a n u a lD P I I O OM a n u a l D o u g h P r e s s

    D o u g h p r o2 0 2 8 1 H a r v i l l A v eP e n i s , C A 9 2 5 7 0

    P h o n e ( 9 5 1 ) 6 5 7 - 0 3 7 9T o l l F r e e ( 8 0 0 ) 6 2 4 - 6 7 1 7F a x ( 9 5 1 ) 6 5 7 - 4 5 9 4

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    C o n g r a t u l a t i o n s !Y o u r s e l e c t i o n o f t h e D o u g h p r o O P 1 1 0 0i s a s o u n d b u s i n e s s d e c i s i o n . D o u g h p r oe q u i p m e n t i s a r e s u l t o f t h e h i g h e s tq u a l i t y e n g i n e e r i n g a n d l i m e - t e s t e dd e s i g n . Y o u r m a c h i n e , c o m b i n e d w i t hD o u g h p r o ' s r e p u t a t i o n o f i n n o v a t i o n i nd o u g h p r e s s e q u i p m e n t m a n u f a c t u r i n g ,i n s u r e s t h e c o n t i n u i n g c a p a b i l i t y o fd e l i v e r i n g t h e b e s t - d e c o r a t e d p r o d u c tp o s s i b l e .

    T h i s m a n u a l d e s c r i b e s i n s t a l l a t i o n .o p e r a t i o n , a n d m a i r i t e n a n c e p r o c e d u r e sf a r y o u r n e w m o d e l D P 1 1 0 0 .Y o u r m o d e l D P i l o o m a c h i n e w i l l h a v ea l o n g a n d t r o u b l e - f r e e l i f e . R e a d t h i sm a n u a l c a r e f u l l y a n d k e e p i t w i t h y o u rm a c h i n e : i t ' s y o u r k e y t o p r o p e ro p e r a t i o n a n d l a s t i n g s e r v i c e .I n c l u d e d w i t h y o u r s h i p m e n t :

    O n e s e t o f R u b b e r F e e tI n s t a l l a t i o n

    D O M E S T I CU s e a s e p a r a t e 1 5 a m p A Cc i r c u i t . O n l y i n d u s t r i a l e x t e n s i o nc o r d s w i t h p r o p e r w i r e s i z es h o u l d b e u s e d : s i z e 1 6 / 3 w i r e f o rd i s t a n c e u p t o 2 5 f e e t . a n d s i z e1 4 1 3 f o r d i s t a n c e t i p t o 5 0 f e e t .I N T E R N A T I O N A LU s e a d e s i g n a t e d 1 6 a m p A Cc i r c u i t . O n l y i n d u s t r i a l e x t e n s i o nc o r d s w i t h p r o p e r w i r e s i z e ( 2 . 5s q . m m ) s h a l l b e u s e d .

    c o r d a n d p l u g a t t a c h e d t o t h e p r e s s .T h e n p l a c e t h e p r e s s i n a n a r e a t h a ta l l o w s f o r s w i n g c l e a r a n c e " . T h e l o w e rp l a t e n o f t h e p r e s s r e q u i r e s r o o m i nw h i c h t o r o t a t e a n d w e s u g g e s t t h a t y o ua l l o w a t l e a s t 3 6 " ( 9 1 . 4 4 c m ) o fu n o b s t r u c t e d s p a c e i n f r o n t o f t h e p r e s sa s s h o w n b e l o w .

    N' t8 D I A M E T E R "( 4 6 cm) _ - _ ,)A L L OW 3 2 "( 8 1 . 2 8 cm) T OP-

    L i m i t e d M a c h i n e W a r r a n t yD o i i g h p r o w a r r a n t s t h i s d o u g h p r e s sm a c h i n e , w h e n o p e r a t e d u n d e r n o r m a lc o n d i t i o n s , t o b e f r e e f r o mm a n u f a c t u r i n g d e f e c t s i n m a t e r i a l a n dw o r k m a n s h i p f a r a p e r i o d o f o n e y e a r o np a r t s a n d l a b o r f r o m t h e i n v o i c e d a t e .

    T h i s w a r r a n t y w i l l b e e f f e c t i v e o n l yw h e n D o u g h p r o a u t h o r i z e s t h e o r i g i n a lp u r c h a s e r t o r e t u r n t h e p r o d u c t t o t h ef a c t o r y i n S o u t h G a t e , C a l i f o r n i a f r e i g h tp r e p a i d a n d o n l y w h e n t h e p r o d u c t , u p o ne x a m i n a t i o n , h a s p r o v e n t o b e d e f e c t i v e .

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    D o u g h p r o s h a l l n o t b e l i a b l e f o r t h eM a k e s u r e t h e r e i s a p r o p e r e l e c t r i c a l i n j u r y , l o s s o r d a m a g e , d i r e c t o rw a l l o u t l e t l o c a t e d w i t h i n r e a c h o f t h e

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    c o n s e q u e n t i a l . a r i s i n g o u t o f t h e u s e o rt h e i n a b i l i t y t o u s e t h e p r o d u c t .N o c l a i m o f t i n y k i n d s h a l l h e g r e a t e r i na m o u n t t h a n t h e s a l e p r i c e o l ' t h e p r o d u c to r p a r i i o w h i c h c l a i m i s m a d e .T h is is sise so/ e warranty giren b r tise companr, it is in1 ist of any of/ ser ww rwaies, ex pressed r implied, is:la,i or inflict, including f 1 w warranties o fsnerch anra/ ,ilire and I muwss for a particular use, and is( : ccep: e/ such h r th e purdsaser in taking delires y of I ris product.

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    F a m i l i a r i z e y o u r s e l f w i t h c o n t r o l s a n do p e r a t i n g m e c h a n i s m s b e f o r e a t t e m p t i n gt o u s e t h e D P I 1 0 0 , T h e s e a r e a sf o l l o w s :P u l l - D o w n P r e s s i n g H a n d l e f o rr a i s i n g a n d l o w e r i n g t h e t i p p e rp l a t e n . T h i s a c t i o n f o r c e s t h em a t i n g o f t h e p l a t e n s .T h i c k n e s s C o n t r o l D i a l .O i i l O f f B u t t o n . T h e g r e e n l i g h ta b o v e t h e b u t t o n w i l l i l l u m i n a t ew h e n t u r n e d o n t o i n d i c a t ep o w e r i s i n t h e p r e s s .

    S p e c i f i c a t i o n sE l e c t r i c a l :1 2 0 W 6 0 H z 1 1 4 2 5 W / l 1 . 9 A m p sA l s o a v a i l a b l e : s p e c i f y w h e n o r d e r i n g :2 4 0 V f S O - 6 0 1 - l z / 1 4 2 5 W / S . 9 3 A m p sI n c l u d e s 7 2 " c o r d a n d a p p r o v e d p l u g .

    S h i p p i n g W e i g h t :1 9 0 l s. ( 7 9 kgs. )

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    C o n t r o l P a n e l ( s e e G o n t ' o /B o a r I O p e r a / i o n s )1 - l a n d l e j u s t m e n t s ( s e eT i g h t e n i n g t h e P u / I - D o w nf J a / 1 ( l l eU p p e r P l a t e nL o w e r P l a t e n( l - l ) H a n d l e f o r s w i n g o u t ( l o w e r )p l a t e n .

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    T e m p e r a t u r e - T e m p e r a t u r e m a yb e s e t f r o m i 0 0 - 3 2 5 F ( 3 8 01 6 3 C ) . T h e f a c t o r y d e f a u l ts e t t i n g i s 1 5 0 F . l y o u w o u l dl i k e t o c h a n g e t h i s s e t t i n g , s i m p l yf a l l o w t h e C o n t r o l l e r O p e r a t i o nd i r e c t i o n s .

    C o u n t e r - C y c l e c o u n t e r c o u n t st h e r n i m b e r o f a p p l i c a t i o n s f r o mI t o 9 9 9 9 ( s e e a d d i t i o n a l N o t e s -Co unte; ) .C o u n t d o w n T i m e i ' - P r e s s M o d e b u t t o nu n t i l t i m e r i s d i s p l a y e d .

    P u s h a n d h o l d S e t b u t t o n a n d s i m u l t a n e o u s l yp u s h l I P o r D O % V N a r r o w b u t t o n s t o d e s i r e dt i m e s e t t i n g .C o n t r o l l e r O p e r a t i o nT emperature C o n t r o l

    1 . P r e s s t h e M O D E b u t t o n u n t i lt e m p e r a t u r e i s d i s p l a y e d .P u s h a n d h o l d S E T b u t t o n a n ds i m u l t a n e o u s l y p u s h U P ( A ) o rD O W N ( V ) a r r o w b u t t o n s t o t h ed e s i r e d t e m p e r a t u r e s e t t i n g .

    T i , n e C o n / r o l ( O p t i o n a l , )P l e a s e c a l l l - 8 0 0 - 6 2 4 - 6 7 1 7 i fr e q u i r e d .

    D o u g h P r e s s i n g O p e r a t i o n sS E T T I N G C R U S T T H I C K N E S SC O N T R O L :S e t t i n g c r u s t t h i c k n e s s i s a s s i m p l e a s t h et w i s t o f a d i a l . T h e t h i c k n e s s a d j u s t m e n td i a l c a n b e l o c a t e d o n t h e t o p o f t h eD P I 1 0 0 . B y m e a n s o f t r i a l a n d e r r o r ,r o t a t e t h e d i a l u n t i l d e s i r e d t h i c k n e s s i so b t a i n e d . N o t e : N e v e r f o r c e t h e d i a lp a s t i t s S t o l l 1 ) O s i t i f l o r d a m a g e c o u l do c c u r .

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    W A R N I N GI n c a s e o f p o w e r c o r d d a m a g e ,A d o n o t a t t e m p t t o r e p a i r o rt h e m a n u f a c t u r e r o r t h e l o c a li e p l a c e t h e p o w e r c o r d . C o n t a c td i s t r i b u t o r .C A U T I O NA D u r i n g n o r m a l o p e r a t i o n , t h eb a s e o f t h e m a c h i n e m u s t b ei n s t a l l e d o r p l a c e d a b o v e t h e w a ] Is o c k e t .C A U T I O NA p o w e r c o r d i s r e m o v e d f r o m t h eW h e n s e r v i c i n g o r c l e a n i n g t h em a c h i n e , m a k e s u r e t h a t t h es v a i l s o c k e t .

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    P R E S S I N G D O L J G I - ! :F o r b e s t r e s u l t s , y o u r d o u g h s h o u l d b ep r o o l d b e f o r e p r e s s i n g , b u t i t w i l l a l s op r e s s d i r e c t l y o u t o f y o u r r e f r i g e r a t o r .Flour is not req uired fo press a crust( 1 1 1 ( 1 s/ maid not b e dusted on ai part off l i c , , i a c l i i n e .

    1 . F i r s t m a k e s u r e y o u h a v e t h ec o r r e c t t y p e e l e c t r i c a l c u r r e n t o rs e r i o u s d a m a g e c o u l d o c c u r !P r e s s t h e P o w e r B u t t o n i n o r d e rt o t u r n t h e m a c h i n e o n . A g r e e nl i g h t w i l l i l l u m i n a t e a b o v e t h ep o w e r b u t t o n i n d i c a t i n g t h a tp o w e r i s i n t h e m a c h i n e .S e t y o u r d e s i r e d t e m p e r a t u r e o nt h e c o n t r o l p a n e l b y u s i n g t h ei n s t r u c t i o n s a s s t a t e d a b o v e . W er e c o m m e n d a p r e s s i n g h e a t o fI 5 0 F b u t , b y s i m p l e t r i a l a n de r r o r , y o u m a y d e s i r e a d i f f e r c u ts e t t i n g .

    N o t e : H e a l p o l e n / i a l i s p r o v i d e d nt h e u p p e r p l a l e ; only for purposes ofenab ling th e dough to/ low morer a p i d l y i n t h e p r e s s i n g c y c l e . T h eli eat is wt intei,ded for b aking.S e t t h e t h i c k n e s s c o n t r o l w h i c h i sl o c a t e d o n t o p o f t h e m a c h i n e .O n c e y o u h a v e p r e s s e d a f e wd o u g h h a l l s , y o u c a n a d j u s t t h i sc o n t r o l t o s u i t y o u r r e q u i r e m e n t s

    a c c o r d i n g l y .S w i n g o p e n t h e l o w e r p l a t e n a n da p p l y a q u i c k s p r a y o f a g o o dw a t e r b a s e d f o o d r e l e a s e t o t h el o w e r p l a t e n . D o u g h p r o o I l e r s

    i t s o w n f o o d r e l e a s e s p r a yN A T U R A L L Y C L E A R M o d e lN o . D P P C I . ( S e c o u r c a t a l o ga n d p r i c e l i s t f b r i n f o r m a t i o n . ) V o t e : T h i s s p r a y w i l l n o t a f f e c it h e t a s t e o f y o u r c r u s t i n a n yw a )P l a c e y o u r p r e - p o r t i o n c d b a l l o fd o u g h i n t h e a p p r o x i m a t e c e n t e ro f t h e l o w e r p l a t e n . A d d a n o t h e rd a s h o f s p r a y t o t h e t o p o f t h ed o u g h b a l l .C l o s e t h e p l a t e n a n d p u l l t h e " U "s h a p e d h a n d l e d o w n t oc o m m e n c e t h e p r e s s i n go p e r a t i o n .H o l d t h e h a n d l e d o w n f o r a s l o n ga s y o u h a v e d e t e r m i n e d t o b e t h ea p p r o p r i a t e a m o u n t o f t i m e f o ry o u r p a r t i c u l a r p r o d u c t a n d t h e ns i m p l y p u l l t h e h a n d l e b a c k u pw h e n y o u h a v e c o m p l e t e d .I n s p e c t y o u r d o u g h . I f i t i s t o ot h i c k , r o t a t e t h e t h i c k n e s s c o n t r o ld i a l , l o c a t e d o n t h e t o p o f t h em a c h i n e , t o t h e l i n e m a r k e d" T I - l I N " . R e v e r s e t h i s p r o c e d u r ei f y o u i p r o d u c t p r e s s e s t o o t h i n .E x p e r i m e n t w i t h t e m p e r a t u r e ,d o u g h w e i g h t , t i m e , a n d p r e s s u r eu n t i l y o u a r r i v e a t t h e d e s i r e dr e s u l t .

    N o t e : i n c r e a s i n g h e d o u g h p o r t i o nr e s u l t s i n a t h i c k e r p r o d u c t w h i l er e d u c i n g i t p r o d u c e s a t h i n n e rp r o d u c t . A d d i n g a d d i t i o n a l h e a t w i l la l s o c o n t r i b u t e ( o t h i n n e r c r u s t s .

    R e m o v e t h e f i n i s h e d p r o d u c t b yr o t a t i n g t h e l o w c r p l a t e n u n t i ly o u h a v e s u f f i c i e n t s p a c e t o

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    F compression, OCR , web optimization using a watermarked evaluation copy of CV S I ON P D FCompr

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    r e m o v e y o u r d o u g h . P l a c e t h ed o u g h o n a s c r e e n o r i i i a p a n .S i n c e t h e s l i c i p e o f t / i c d o u g h i i i a yb e a l / c r e d s - l i g h t l y i n t h e t r a n s f ' rp r o c e s s , s o / n c i i w i d f i t t i n g m a yb e r e q u i r e d . A d d t o p p i n g s , i fd e s i r e d , a n d n o w y o u a r e r e a d yt o b a k e .A D D I T I O N A L N O T E S :T e r n p e r a t u r e

    N o t eFtdire,i zei / Centigrade ( Celsius)C o,: versionT h e t e i n p e r c u a r e c o n t r o l l e r c a nb e p r o g r w n m e d t o d i s p l a y e i t h e r F o r C . T o c h a n g e : P r e s s t h eM O D E b u t t o n u n t i l t h et e m p e r a t u r e i s d i s p l a y e d . t h e i ip u s h a n d h o l d t h e S E T h u t t o n / b r/ O s e c o n d s .C o u n t e rT h e c o n t r o l l e r h a s a b u i l t i n c y c l ec o u n t e r . P r e s s M O D E b u t t o n u n t i l t h e

    c o u n t e r i s d i s p l a y e d .C o u n t e r d i s p l a y r a n g e i s 0 0 0 0 t o9 9 9 9 .T o r e s e t t h e c y c l e c o u n t e r ,d i s p l a y t h e c o u n t e r r e a d i n g , t h e np u s h a n d h o l d b o t h U P ( A ) a n dD O W N ( V ) a r r o w b u t t o n s t ' o r 3s e c o n d s u n t i l t h e c o u n t e r r e s e t st o z e r o ( 0 0 0 0 ) o n t h e d i s p l a y .

    T i g h t e n i n g t h e P u l l - D o w n H a n d l eT h e p u l l - d o w n p r e s s i n g h a n d l e r e q u i r e sa d j u s t m e n t p e r i o d i c a l l y t o p r e v e n t i tf i - o r n f r e e f a l l i n g , W h e n e v e r t h e h a n d l es e e m s t o o l o o s e o r i s f a l l i n g b y i t s e l f , t h ep r o b l e m c a n b e c o r r e c t e d e a s i l y a n dq u i c k l y a s f o l l o w s :

    I . U s i n g a 3 / 1 6 " h e x s h a p e d A l l e nw r e n c h , i n s e r t i n k e y s l o t l o c a t e do n t h e r i g h t b e i i e a d i t h e u p p e rs h r o u d .2 . T i g h t e n u n t i l t h e p r e s s a c t i o n o ft h e h a n d l e b e c o m e s f i r m b u t n o tt o o t i g h t .

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    D D U G H P R DS T E A R N S P R O D U C T D E V E L O P M E N T C O R P O R A T I O N2 0 2 8 1 H a r v i l l A v e , P e r r i s , C A 9 2 5 7 0 T e l : ( 8 0 0 ) 6 2 4 6 7 1 7 - F a x : ( 9 5 1 ) 6 5 7 - 4 5 9 4W arranty & R eturn P olicyS T E A R N P R O D U C T D E V L OP M E N C O R P O R A T I O N warrants ai products nanufactured b y it ainst defects in workmansh ip omateridis from th eJ ate of pL rch ase far a period of ( 1 ) year on parts and ob or, T h is warranty app' ies to only eq uipment purch ased and used inth e U nited S tates.E x c l u s i o n s :i . W OOD i G A S FI R E D OV N : S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON warranty applies to th e main b e- dy of th eoven b eing steelI refractory and insulaU cn sh all b e free from defects in materials and workmansh ip fcr a period of four ( 4 ) years from th edate of purch ase. T h e gas eq uipment sh al b e free from defects in materials and workmansh ip for a period of one ( 1 ) yearfrom t h e date of purc h ase. T h is warranty ex cludes t h e ardD ori and b orne over2 . T A N 0 0 R I & H OM E OV N : S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON varrants th eT andoori & H ome Ovenincluding gaseq uipment sh all b e free from defects iii materials and workmansh ip for a period cf one ( 1 ) year from th e date of purch ase.3 _ A ir compressors are ex cluded frani th is warranty, b ut S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON may act as awarrantyex pedior n certain I nstances regarding th ese compressors. T h e air compressor manufacturer provides a limited warrantyand a copy ofth is warranty is furnsh ed wil aH compressors sold b y S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON Forprompth andling of compressor warranty claims th e instructiors of th e coirpressor manufacturer must b e adh ered to.4 E q uipment b uilt to special order as well as accessories are not returnab le unless defective with n th e terms of th iswarranty.5 _ I n no event sh all S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON b e liab le for conseq uential damagesarising out oth e failure ofany of its products if operated improperly or caused b y normal wear or damage b y operator ab use.R eturned M erch andise P olicy:S h ould it b ecome necessary to return any ofi e company's products, th e following instructions must b e adh ered to: First.contactour customer service departmeritfcr approval and a return auth orization numb er. P lease finve th e seria! numb erofyouritem availab le atT h attime A ll merch andise must b e sh ipped freigh tprepaid b y customer or servioe agency.S u b j ect to th e inspedion of t h e product b y th e conipany. a restocking ch arge of 2 0 % of t h e Net purch ased price paid toS T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON will b e assessed. M erch andise may not b e returned for credit with out prierwrittenapproval of S T FA R W S P R OD U C U E V L OP M E N COR P OR A T I ON Collect sh ipments wil not b e accepted. No reums after 6 0days of originalsh ipment date on mach ines. P urch ased parts may not b e returned after 3 0 days.I f upon inspection b y S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON or its auth orized agent it is determined th e eq uipmenth as not b eenused in arr appropriate manner, h as b een modified, or h as not b een properly maintained, or h as b een sub j ect to misuse,misappl cation, neglect, ab use, accident, unauth orized mod uication, damage during transit, del very, fire, flood, act or war,riot or act of G od, I h en th is warranty sh all b e deemed null and void.T e r m s & C o n d i t i o n s :P rices indicated n th e P R I C L I S T are suggested reta l prices and are sh own in U . S . D OL L A R S .T ernis of P ayment: 2 % 1 0 days, N T 3 0 days.3 N W A CCOU N S : S atisfactory credit information must b e provided b efore open account status can b e e x tended,U nless agreed oth erwise, all sh ipments will b e made COD . , C S H I N A D V NC ,4 . P R I C NG : P rices, specifications, model numb ers, capacities and accessories are sub j ect to ch ange with out notice.5 FR E I G H T I R OU T I NG : M eth od of sh ipment will b e determined b y S T E A R N P R OD U C D E V L OP M E N COR P OR A T I ON unlesoth erwiseadvised b y P U R C A S E R .D A M A G E D C A I M S : A ll merch andise sh ipped at purch aser' s risk. I nspection must b e made b y purch aser at timegoods are received. I f goods are damaged, t h e P U R C A S E R sh all req uest th at th e agent of th e transportationcompany make a written notation on th e proper sh ipping documents immediately and th en file a claim for damage.G OOD S D A M A G E D I N S H I P M E N A R E NOT R E T U R N B L E ,R E T U R N : M ach ines may not b e returned after 6 0 days. P urch ased parts may not b e returned after 3 0 days. 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