manufacturing solutions- fabric processing texmanage
TRANSCRIPT
Manufacturing Solutions- Fabric Processing
TexManage
Fabric Processing Solutions
Solution Arrangement
Data Collection
ProductionPlanning
Barcode Application
Despatch
Modules
TexManage
Manufacturing Solutions- Fabric Processing
Manufacturing Modules
Production Management
Production Management
Finished Ware House
Finished Ware House
Quality Management
Quality ManagementMaintenance
ManagementMaintenance Management
Grey Ware House
Grey Ware House
Production Planning
Production Planning
Production Planning Fabric Processing
TexManage
Planning Characteristics
•Planning based on Product Characteristics Process Route Raw material (Grey Fabric)
•Interactive Process Plan :selection of right product mix•Rules based allocation for each product (fixed machinery, priority based machinery allocation)•Forward and Backward Planning; Planning adjusted to maintenance calendar•Output: Man power required, machinery required and material required •Product Data Base: Product wise, machine wise process details like speed, settings, batch time, etc.•Vendor Planning•Integration with Production and Sales
Sales Orders
Sales Plan
Manufacturing PlanProcess Plan
Production Program
Plan Status
Production Management Fabric Processing
• Production Functions of Processing Preparatory Dyeing, Printing Finishing
• Lot/ sub lot concept to track from packed material to grey fabric for quality analysis including customer complaints
• Production Booking of all processes through any input, Kg., meters, run hours, etc.
• Fabric Realisation and In- Process stock & Non-moving
• Operator performance Analysis
• Waste Inventory and Analysis
• Provision to Link to Auto data collection systems
• Dyes & Chemicals planning for a sort change
Planning
Production Program
ProduceMaterial,
Men, Machinery, Waste
Lot Status
Plan (Sort/Lots) Produce (Collect Data)
Stock (Inventory) Despatch
Non Conformance
Consumptions Dyes & Chemicals
Finished WareHouse
Process Parameters
Grey Ware House
Production Management Fabric Processing
Product Costing
TexManage
Target Costing• Target Costing for a Sales plan / Forecast
• Detailed basis of costing for Revenue and Expense cost elements
• Integration with Planning
• “What if Analysis” for Profit optimisation
• Quick cost work out for Sale enquiry
• Output: Profit per kg; Profit per m; profit per machine day
Actual Costing
• Period Specific Actual cost calculation
• Comparison of Actual Costing Vs Target Costing
• Identification of weak cost elements
• Daily Profit/ Loss statement
Target Costing
Actual Costing
Target Vs Actual
Department wise Contribution
Daily Profit & Loss
Product Costing
TexManage
Target & Actual
All approved plans is put through Target Costing estimation to see the profitability of the count pattern decided. Use the function also when you receive an enquiry and also for forecast
Custom designed
Cost Methodology
Dynamically captures
and provides Actual Costing
Estimation of Actual Cost
Department wise Contribution
Target Cost estimation
Quality Management
TexManage
Scheduling for Quality Control Activities and tracking
Maintenance of In- Process study results, process control results
Maintenance of Laboratory experiments and results
Statistical Analysis: To conclude process deviations and for interpretation of test results
Customer Interface: Requirements & Complaints handling
Quality tracking: Lot history
Process parameters Data base & Utilisation of manpower & machinery
Analysis Tool: Trends and graphs
Provision to Link to Automatic data collection system
Schedule
Lab/ Process/ Final
Analysis
Action
ImproveQ
Maintenance Management
TexManage
Budgetary and Tracking of various maintenance activities
Scheduling and monitoringPreventiveRoutineContractual
Work Flow based operations
Maintenance based on pre - defined quality ,production parameters and flow meter inputs
Break Down: Reporting, Responsive and Analysis
Machine Bio-Data
Supportive Check list for carrying out all maintenance activities
Consumption Analysis: Machine wise, Yearly per metre
Utilities- Performance & Schedules
Budget
Schedule
Activity
Breakdowns
Utilities
Thank you
40, Thasami Park, Singanallur, Coimbatore -641 005Ph: +91 422 3233345 Fax: +91 422 4348479Email: [email protected], [email protected]: [email protected]