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Page 1: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive

March 4 - 7, 2018

Hilton Phoenix / Mesa Hotel

Mesa, Arizona

© 2018 BiTS Workshop – Image: pilgrims49 / iStock

Page 2: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

COPYRIGHT NOTICE

The presentation(s)/poster(s) in this publication comprise the Proceedings of the 2018 BiTS Workshop. The content reflects the opinion of the authors and their respective companies. They are reproduced here as they were presented at the 2018 BiTS Workshop. This version of the presentation or poster may differ from the version that was distributed in hardcopy & softcopy form at the 2018 BiTS Workshop. The inclusion of the presentations/posters in this publication does not constitute an endorsement by BiTS Workshop or the workshop’s sponsors. There is NO copyright protection claimed on the presentation/poster content by BiTS Workshop. However, each presentation/poster is the work of the authors and their respective companies: as such, it is strongly encouraged that any use reflect proper acknowledgement to the appropriate source. Any questions regarding the use of any materials presented should be directed to the author(s) or their companies. The BiTS logo and ‘Burn-in & Test Strategies Workshop’ are trademarks of BiTS Workshop. All rights reserved.

www.bitsworkshop.org

Page 3: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Setting the Test Standard for Tomorrow

Setting the Test Standard for Tomorrow

Nasdaq: AEHRNasdaq: AEHR

Page 4: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Test Industry – The Tough Questions

Are we really providing enough test coverage

What failure rate is good enough

How long do semiconductors, optoelectronics, and sensors need to be reliable for?

How critical is the impact of failures based on the market:

Automotive

Mobile

Communications

Security

Advanced Driver Assistance Systems & Autonomous Driving

Biometric Sensing based

Security

Optical Communications

Infrastructure

Page 5: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Consumer Electronics in Automobiles

Page 6: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Advanced Driver Assistance in Automobiles

Automotive IC growth in sensors, control, information, and entertainment has substantially higher requirements for

initial quality and long term reliability

Page 7: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Semi- and Fully-Autonomous Cars

Page 8: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Autonomous Personal Vehicles

Page 9: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Autonomous Ride Share / Taxis

Autonomous Ride Share / TaxisAutonomous Ride Share / Taxis

Page 10: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Autonomous Ride Share / Taxis

Autonomous Ride Share / TaxisAutonomous Ride Share / Taxis

Page 11: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Autonomous Transport Vehicles

Page 12: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Autonomous Vehicle Sensor Systems

Autonomous Vehicle Sensors:LIDAR, Radar, & Camera Systems

Biometric Sensing in Mobile

Page 13: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Semiconductor Reliability Bathtub Curve

Page 14: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Near and Long Term Reliability

How long is “long term” Is ”long term” changing

Near term infant mortalityWhat should the infant

mortality rates be?

Page 15: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Internal Combustion Engines

Average Life Expectancy of ICE Automobile:1970: 100,000 Miles2020: 200,000 Miles

Page 16: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

AC Induction Electric Motors

Life of commercial AC induction motors typically

15 years

Tesla Model S Warranty:

8 Years with Unlimited Miles

Page 17: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Tesla Model S Battery Capacity

On average the batteries have 92% remaining at 150,000 miles.

If the linear behavior would continue, then the ‘lifetime’ (still 80% capacity left) would be

500,000 miles!

https://steinbuch.wordpress.com/2015/01/24/tesla-model-s-battery-degradation-data/

Page 18: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Automotive Semiconductor Suppliers

Page 19: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Automotive Semiconductor Defects

Is there really such a thing as Zero DPPM?

There are now specs at sub 1 DPPM

< 500 Parts per Billion Defect Specifications

Page 20: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Background on Electromigration

Electromigration: Metal atoms swept out of position by high current density -> failure (void/extrusion)Black’s Equation (Mean

time to failure of a wire)

MTTF = exp( ) Ea

kTAJ2

Smaller Geometries (A) and Higher

Current Densities (J) increase failure

rates

Page 21: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Test Coverage for High Reliability

Device SamplingTest VehiclesDevice Lot Acceptance TestsStatistical Process ControlJust Enough Test

100% Burn-in

Page 22: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Traditional Packaged Part Burn-in Processes

Thermal Chamber based “Ovens” Hand or Pick and Place machine loaded

Burn in Boards (BIBs) Low Cost Burn-in Sockets BIBs moved around in trolleys by operators

and inserted individually or in cassettes manually

“Not so clean” rooms Burn in Style

Static Burn-in Dynamic Burn-in Monitored Burn-in Device Monitor or Test During Burn-in

100% Confidence of Valid Burn-in?

Page 23: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Burn-in Board – Hall of Shame

Page 24: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Challenge to the Test Industry

What is the IDEAL production burn-in / reliability test solution

100% certainty of devices receiving valid burn in with per device traceability

Devices are assured that they are not experiencing higher stress through inaccurate voltages, currents, or thermal temperatures

Per device temperature, current, and power monitoring

Parametric and functional data for burn-in effectiveness on every device

Full Automation – remove human error and handling

Massive Parallelism to achieve cost points to allow 100% infant mortality testing

Page 25: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Module “Panel”

Wafer

System /Product/PCB

Singulated Die

Singulated Die

Singulated Die

Single DiePackage

Singulated Module

System in Package

Production Burn-in / Reliability Test Options

Page 26: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Vehicle Reliability and Safety

Page 27: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Setting the Test Standard for Tomorrow

Setting the Test Standard for Tomorrow

Nasdaq: AEHRNasdaq: AEHR

Page 28: March 4 - 7, 2018 Hilton Phoenix / Mesa Hotel Mesa ... · BiTS 2018 Archive - Keynote Burn-in & Test Strategies Workshop March 4-7, 2018 Test Industry –The Tough Questions Are we

Archive - KeynoteBiTS 2018

March 4-7, 2018Burn-in & Test Strategies Workshop www.bitsworkshop.org

Aehr Test Systems (Nasdaq: AEHR)

Packaged PartTest & Burn-in

Multiple Wafer/ModuleTest & Burn-in

Single WaferTest & Burn-in

Technology leader in massively parallel test & burn-in systems with 2,500 systems installed worldwide

Unique full-wafer test & burn-in systems and contactors

High parallel wafer level and package test products

Production Semiconductor Test & Burn-in for over 40 Years!