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    IMPROVING

    DIRECT TORQUE CONTROLUSING MATRIX CONVERTERS

    Technical University of Catalonia.

    Electronics Engineering Department.

    Colom 1, Terrassa 08222, Catalonia, Spain

    University of Malta.

    Department of Electrical Power and Control

    Engineering.

    Msida MSD 06, Malta

    Research Student:

    Carlos Ortega Garca

    Home Supervisor:

    Dr. Antoni Arias Pujol

    Malta Supervisor:

    Dr. Cedric Caruana

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    Index

    Introduction

    Matrix Converters.

    Direct Torque Control.

    Classical

    Using Matrix Converters.

    Sensorless Control of a DTC drive using hf injection

    Conclusions.

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    Introduction

    Matrix Converters (MC)

    Advanced circuit topology capable of generating AC-AC.

    Load voltage with arbitrary amplitude and frequency, and

    sinusoidal input/output waveforms.

    Power Factor Correction (PFC).

    No inductive or capacitive elements

    are required, thus allowing a very

    compact design.

    A very good alternative to Voltage Source Inverters (VSI).

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    Direct Torque Control (DTC).

    Simple and robust signal processing scheme.

    No coordinate transformation and no PWM generation areneeded.

    Quick and precise torque response.

    The torque and flux modulus values and sector of the flux are

    needed.

    High torque ripple.

    Introduction

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    5

    High Frequency Signal Injection.

    Non Model-Based method.

    Avoids problems at low and zero speed due to the lack ofback-EMF.

    No dependence of machine parameters.

    Saliency required.

    Introduction

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    Main objectives:

    Improve the Direct Torque Control, regarding torque ripple,

    using small vectors of Matrix Converters.

    Analysis of different High Frequency signal Injection

    methods for sensorless Direct Torque Control.

    Introduction

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    A switch, Sij, i={A,B,C},j={a,b,c} can

    connect phase i of the input to phasej

    of the load.

    Switches states characterized by:

    closedisswitchif1

    openisswitchif0

    ij

    ij

    ijS

    SS

    A mathematical model of the MC can be derived: Voltage equations: Current equations:

    )(

    )(

    )(

    )()()(

    )()()(

    )()()(

    )(

    )(

    )(

    tv

    tv

    tv

    tStStS

    tStStS

    tStStS

    tv

    tv

    tv

    C

    B

    A

    CcBcAc

    CbBbAb

    CaBaAa

    cN

    bN

    aN

    )(

    )(

    )(

    )()()(

    )()()(

    )()()(

    )(

    )(

    )(

    ti

    ti

    ti

    tStStS

    tStStS

    tStStS

    ti

    ti

    ti

    c

    b

    a

    CcCbCa

    BcBbBa

    AcAbAa

    C

    B

    A

    VSB

    SAb

    SAc

    VSA

    VSC

    M

    Lf

    Lf

    Lf

    Rf

    Rf

    Rf

    SAa

    SBa

    SBb

    SBc

    SCb

    SCc

    SCa

    Cf

    Cf

    Cf

    Matrix ConverterInput Filter

    ISB

    ISA

    ISC

    Ia

    Ib

    Ic

    IB

    IA

    IC

    VaN

    VbN

    VcN

    State of the Art

    Matrix Converters

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    Since any output phase can be connected to any input phase, there are 27

    possible switching configurations.

    Applying Clarks transformation to all switching states, it can be found that

    MC can generate:

    18 active vectors, 6 rotating vectors, and 3 zero vectors.

    Output line-to-neutral voltage vectors Input line current vectors

    Matrix Converters

    Sector

    1

    2

    3

    4

    5

    6

    1,2,3

    4,

    5,

    6

    7,8

    ,9

    a)

    Sector

    1

    23

    4

    5 6

    2,

    5,

    8

    1,4,73,6

    ,9

    b)

    State of the Art

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    Direct Torque Control

    Stator flux y*sand torque T*e

    references are compared with the

    corresponding estimated values.

    Both stator flux and torque errors,

    EyandETe, are processed by meansof hysteresis band comparators.

    A proper VSI voltage vector is

    selected.

    The flux vector reference and thehysteresis band tracks a circular

    trajectory, thus, the actual flux

    follows its reference within the

    hysteresis band in a zigzag path.

    Look-up table

    Flux and Torque Estimator

    yS

    Hy

    Te

    Te*

    yS*

    Te

    yS

    Ey

    HTe

    ETe

    Voltage Source Invert er

    IA

    IB

    Vo

    SA

    SB

    SC

    S(n)

    M

    S(1)

    S(2)S(3)

    S(4)

    S(5) S(6)

    V3t

    1

    V4t

    2

    V3t3V

    4

    t4

    yS

    V1

    V2

    V3

    V4

    V5

    V6

    y1

    y2

    y3

    y4

    y5

    y6

    a) b)

    yy sin||||'2

    3sr

    sr

    me

    LL

    LpT

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    Direct Torque Control using

    Matrix Converters

    Matrix converter generates a higher

    number of output voltage vectors

    with respect to a VSI.

    Another variable, , is

    introduced to control the input

    power factor.

    Keeping this variable close to zero,

    unity power factor operation is

    possible.

    A new hysteresis comparator is introduced which controls this variable.

    Classical DTC using Matrix Converters

    Voltage VectorTable

    MatrixConverter

    Flux and Torque

    Estimator

    yS

    Hf

    Te

    Te*

    yS*

    Te

    yS

    IA

    IB

    Vo

    S(n)

    SA

    SB

    SC

    Hy

    HTe

    ETe

    Ey

    estimator

    M

    Direct Torque Control for Induction Motors Using Matrix Converters (CPE-05)

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    A new torque hysteresis comparator will provide

    four different levels instead of three to distinguish

    between small and large positive and negative

    torque errors.

    ETe

    HTe

    HTe

    ETe

    Large vectors will be used when

    large torque error is detected.

    When torque error is small, the small

    voltage vector will be applied.

    Zero vectors will be applied if small

    torque error is detected and back

    EMF imposes a variation in torque

    towards its reference value.

    The use of small vectors of Matrix Converters

    Zero vector applied Low torque slope

    Small vecto r applied Medium torque slope

    Upper to rque band

    Lower torque band

    Large vector applied High torque slope

    Upper torque band

    Lower torque band

    a) b)

    Direct Torque Control using

    Matrix Converters

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    Torque ripple performance.

    Comparison between the classical use of MC in DTC and the proposed method.

    Classical DTC using MC Proposed method

    0.85 0.9 0.95 14

    4.5

    5

    5.5

    6

    6.5

    7

    7.5

    8

    Time (s)

    Torque

    (Nm)

    0.85 0.9 0.95 14

    4.5

    5

    5.5

    6

    6.5

    7

    7.5

    8

    Time (s)

    Torque

    (Nm)

    The use of small vectors of Matrix Converters

    wref=100% rated speed and TL=100% rated torque.

    Direct Torque Control using

    Matrix Converters

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    Torque ripple performance.

    Comparison between the classical use of MC in DTC and the proposed method.

    The use of small vectors of Matrix Converters

    0 250 500 750 1000 1250 15000.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    0.45

    0.5

    Speed (rpm)

    rmsvalueofTe

    ERROR(Nm)

    Classcal DTC using MC

    Proposed method

    The use of zero and large vectors in

    the classical method leads into an

    over/undershoot, more pronounced

    as the speed increases. Small vectors are more effective

    keeping the torque within the its

    reference bands.

    Direct Torque Control using

    Matrix Converters

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    Sensorless Control

    Saliency

    a

    b

    gmaxgminqr

    q

    (a)

    (b)

    gmaxgmin

    Lm

    qr(elec)

    Asymmetry in the machine.

    Magnetizing inductance variation.

    Asymmetry in the rotor Rotor Position.

    t

    tV

    v

    v

    i

    ii

    si

    si

    w

    w

    b

    a

    cos

    sin

    tLtL

    tLtL

    LL

    V

    i

    i

    irsis

    irsis

    qsdsi

    i

    si

    si

    wqw

    wqw

    wb

    a

    2sinsin

    2coscos

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    Sensorless Control

    ab frame rotating injection.

    Straightforward in vector

    controlled drives.

    The carrier can be

    superimposed to the

    voltage reference.

    vds

    *

    iqs

    *

    ids

    *

    Voltage

    Source

    Inverteriabc

    iab

    PMSM

    flux position

    estimate

    +

    -

    -

    +

    abcab

    qe

    ++

    +

    +

    dq

    ab

    dq

    ab

    PI

    PI

    ids

    iqs

    vqs

    *

    vas

    *

    vbs

    *

    vasi

    vbsi

    iab

    wi

    wi

    tan-1ej2wite-jwitiab

    iiab

    iipos

    Synchronous filter

    Band-pass

    filterHigh-pass

    filter

    2qr

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    Sensorless Control

    ab injection in a DTC drive.

    Flux and Torque processed

    errors, Hys and HTe, converted

    directly to switching signals.

    No voltage command =>

    Difficult to inject.

    Injection directly modifying the

    vector pattern imposed by the

    DTC switching table.

    V4

    V5

    V4

    V6V

    n

    Vn

    Vn+1

    Vn+1

    xK xK

    Tz

    Ti

    Voltage VectorTable

    Stator Fluxand

    TorqueEstimator

    yS

    Hy

    Te

    Te*

    yS

    * Ey

    HTe

    ETe

    VoltageSource

    Inverteriabc

    iab

    SA

    SB

    SC

    S(n)

    PMSMInjectionalgorithm

    VSI

    +PMSM

    hfModel

    abc/ab

    iiab

    VSI+

    FundamentalEstimator

    Synchronousfilter

    ifab

    +

    -

    -

    -

    -

    +

    +

    +

    High bandwidth of hysteresis controllers.

    Difficult to inject outside of this bandwidth.

    Decoupling of fundamental and hfcurrents is necessary

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    Sensorless Control

    ab injection in a DTC drive.

    Steady state at 375 rpm Speed reversal.

    Comparison between real and estimated position

    0 0.05 0.1 0.15 0.2-4

    -2

    0

    2

    4

    Time (s)

    Modelbased

    angleestimate(rad)

    0 0.05 0.1 0.15 0.2-4

    -2

    0

    2

    4

    Time (s)

    Injectionmethod

    angleestimate(rad)

    0 0.1 0.2 0.3 0.4 0.5 0.6-4

    -2

    0

    2

    4

    Time (s)

    Modelbased

    angleestimate(rad)

    0 0.1 0.2 0.3 0.4 0.5 0.6-4

    -2

    0

    2

    4

    Time (s)

    Injectionmethod

    angleestimate(rad)

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    Conclusions

    Advantages of Matrix Converters over the traditional VSI has

    been combined with the advantages of the DTC scheme.

    The use of small vectors of the MC has been investigated.

    High frequency injection in a DTC drive has been presented.

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    Thank you.